Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
  • C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
  • C09K5/02—Materials undergoing a change of physical state when used
  • C09K5/06—Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F24—HEATING; RANGES; VENTILATING
  • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
  • F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
  • F24F5/0007—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
  • F24F5/0017—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning using cold storage bodies, e.g. ice
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B17/00—Sorption machines, plants or systems, operating intermittently, e.g. absorption or adsorption type
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
  • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
  • F25B29/00—Combined heating and refrigeration systems, e.g. operating alternately or simultaneously
  • F25B29/006—Combined heating and refrigeration systems, e.g. operating alternately or simultaneously of the sorption type system
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
  • Y02B10/00—Integration of renewable energy sources in buildings
  • Y02B10/40—Geothermal heat-pumps
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
  • Y02E60/14—Thermal energy storage

Definitions

• the methods and apparatuses of the present invention are to be used in providing systems for cool thermal storage, either long term storage such as seasonal storage or short term storage such as day by day storage. Some of the systems can also be used to accomplish purification of dilute aqueous and non-aqueous solutions.
• the current market for cool thermal storage is created by electric utilities.
• the benefits derived by the utility may include increased revenue, lower cost production, or shifting summer demand.
• Electric utilities supplement persuasive marketing programs with attractive utility rates to sell the cool thermal storage concept.
• Many utilities will contribute cash rebates on the basis of "Avoided demand" for thermal storage systems.
• Electric utilities generate power from several different energy sources with energy cost ranging from low cost hydro and nuclear to expensive gas turbines. Many lower energy cost nuclear and hydro plants have excess capacity during off-peak hours (typically 9 p to 9 am) , while the cost of operating gas turbines for peaking often exceeds revenue from the power they generate. Lowering on- peak daytime demand and increasing off-peak nighttime demand enhances utility profitability. Load management just makes good economic sense. Cool thermal storage contributes to improved load management. The capital cost of cool thermal storage systems can be offset by utility savings passed on to the owner. The vehicle to pass on savings may be high daytime demand charges that are waived during off-peak hours, discounts for off-peak power or cash rebates for comfort systems that move the power requirements from on- peak hours to off-peak hours.
• a system of the present invention may serve as a dural purpose system for cool storage and water purification. It is particularly effective in treating dilute solutions. Polluted waters containing toxic pollutants in low concentrations are produced from various sources, such as underground waters, industrial waste waters and nuclear waste waters. Such waste water can be treated to produce usable water.
• a dual purpose system has tremendous advantages over conventional cool storage systems and conventional water purification systems.
• Chilled water, ice, or other phase change materials can be used as. a cool storage medium.
• Prior art on chilled water storage, ice storage and eutectic hydrate salt storage is outlined.
• chilled water storage appears to be a simple design. Water stores heat by increasing its temperature. The specific heat of water is one Btu per degree Fahrenheit per pound. 12000 degree Fahrenheit pounds are required to store one tonhour of cooling. Chilled water storage is traditionally designed on a 20 degree Fahrenheit temperature rise, which equates to almost 10 cubic feet of water per tonhour. Chillers have very little difficulty cooling water to the minimum design temperature, typically
• Chilled water at around 4.5°C (40.1°F) may be produced by absorption refrigeration or mechanical compression refrigeration.
• absorption refrigeration machines are Carrier Corporation of Syracuse, New York and Trane Company of Le Crosse, Wisconsin.
• mechanical compression water chillers are York Company of York Pennsylvania and Trane Company of Le Crosse, Wisconsin.
• An absorption chiller usually uses a lithium bromide-water mixture as the working medium.
• a mechanical chiller uses a centrifugal compressor, screw compressor or reciprocating compressor and Freon as the refrigerant.
• the latent heat of fusion or the heat absorbed by one pound of ice when it melts is 144 Btu. This equates to less than 1.5 cubic feet of ice per tonhour.
• ice In a static ice storage system, ice is made on tubes by an indirect freezing operation and is melted in place by circulating water to thereby produce chilled water for air conditioning.
• the volume of ice must be permeated with channels of fluid to transport heat into and out of the body of ice.
• the fluid in the pipe can be brine or refrigerant.
• Brine systems use ethylene glycol to transport heat into and out of the ice.
• Refrigerant systems circulate refrigerant through the pipe to remove heat from the tank, but circulate water through the pipe or through the free area around the ice when adding heat to the tank.
• CALMAC Manufacturing Corporation of Englewood, New Jersey.
• CALMAC Corporation uses water chillers manufactured by Trane Company in its ice storage systems.
• ice is produced by a flake ice machine and flake ice is stored in a vessel.
• a stream of circulating water is brought in contact with flake ice to be chilled and returned for cooling process equipment or a building.
• Major manufacturers of dynamic ice storage systems are Turbo Company of Denton, Texas and Mueller Company in Springfield, Missouri.
• a slushy ice mixture is formed by an indirect freezing operation.
• a mass of slushy ice may be directly circulated for air conditioning or a water stream may be chilled by the slushy ice and used for air conditioning.
• Developers of slushy ice systems are Chicago Bridge and Iron Company in Chicago, Illinois and Sunwell Engineering Company in Canada.
• Eutectic mixtures of hydrate salts that solidify and melt in the range of 5°C to 15°C (41°F to 59°F) have been used to provide cool storage.
• a hydrate crystal has host molecules with many molecules of water around each host molecule.
• Dow Chemical Co. has introduced a mixture based on calcium chloride hexahydrate and calcium bromide hexahydrate. The mixture has a transition temperature around 14°C (58°F) .
• a eutectic mixture of hydrates can be used to store coolness at a temperature higher than an ice storage system and therefore s-aves energy.
• Transphase Systems, Inc. of Huntington Beach, California is a major supplier of eutectic cool storage systems.
• the aqueous solution is introduced into a chamber which is maintained at a pressure that is somewhat lower than the vapor pressure of the solution at the freezing temperature of the solution to thereby simultaneously flash vaporize water and form ice crystals.
• This operation is referred to as S/L/V multiple phase transformation in a vacuum freezing process.
• a low pressure water vapor referred to as a first vapor
• an ice-mother liquor slurry referred to as a first condensed mass
• the low pressure water vapor formed has to be removed and transformed into a condensed state; the ice crystals have to be separated from the mother liquor; the resulting purified ice has to be melted to yield fresh water. Furthermore, the heat released in transforming the vapor into a condensed state has to be utilized in supplying the heat needed in melting the ice.
• the processes to be described utilize different ways of vapor removal and different ways of accomplishing the heat reuse.
• VFVC Vacuum Freezing Vapor Compression
• VFVA Vacuum Freezing Vapor Absorption
• VFEA Vacuum Freezing Ejector Absorption
• VFSC Vacuum Freezing Solid Condensation
• the methods and apparatuses of the present invention are to be used in providing systems for cool thermal storage, for both long term storage such as seasonal storage as well as short term storage such as day by day storage. Some of the systems can also be used to accomplish purification of dilute solutions.
• a primary cool storage medium also denoted as a primary medium or Medium A
• a final heat interaction medium also denoted as a final medium or Medium B
• an intermediate heat interaction medium also denoted as an intermediate medium or Medium C, that undergoes vaporization and condensation operations.
• the intermediate medium is vaporized to remove heat from the primary medium to thereby produce a first vapor of the intermediate medium and a mass of primary medium solid, and the first vapor is condensed by removing heat from it.
• a mass of the intermediate medium is vaporized to remove heat from a mass of the final medium at a high energy state to thereby produce a mass of second vapor and a mass of the final medium at a low energy state, and the second vapor is condensed to supply heat to the primary medium to thereby liquefy the primary medium solid.
• a working medium may serve a single function, double functions or even triple functions.
• water may be used to serve only as a primary medium; water may serve both as a primary and an intermediate medium; water may serve as a primary medium and a final medium; water may serve as a primary medium, an intermediate medium and a final medium simultaneously.
• the interaction between the primary medium and the intermediate medium may either be by direct contact interaction or by an indirect contact interaction.
• the interaction between the intermediate medium and the final medium may also be by a direct contact interaction or by an indirect contact interaction.
• Systems of the present invention may be classified into many classes according to the primary medium used, the intermediate medium used, the final medium used, the mode of interaction between the primary medium and the intermediate medium and the mode of interaction between the intermediate medium and the final medium.
• Class 1 through Class 8 systems are presented.
• a direct contact interaction takes place between the primary medium and intermediate medium in each of the Class 1, Class 2, Class 3 and Class 4 systems; an indirect contact interaction takes place between the primary medium and intermediate medium in each of the Class 5, Class 6, Class 7 and Class 8 systems.
• the refrigerant used is vaporized at a substantially higher temperature, leading to a very substantial energy saving
• a class 1 system is a single purpose ice storage system in which water is used as the primary medium, the intermediate medium and the final medium and heat transfer between the primary medium and the intermediate medium is by direct contact heat transfer.
• a Class 1 system comprises three major processing zones: a first processing zone (Z-l) , a second processing zone (Z-2) and a third processing zone (Z-3) .
• the first processing zone is co partmentized into a multitude of thin compartments, each storing a mass of water and is provided with vapor passages so that each thin compartment is in vapor communication with the second and third processing zones.
• Each thin layer of water in Zone 1 may be retained on a shallow tray or be retained inside of a sponge by capillary force.
• the second processing zone is a zone in which a first vapor, V 12 , whose pressure is lower than the triple point pressure of water, is transformed into a condensed mass.
• the third processing zone is a zone in which a water stream M 03 is flash vaporized to form a second vapor whose pressure is higher than the triple point pressure of water and a chilled water stream, M 30 .
• the system is operated cyclically and each cycle has a charging period and a discharging period.
• the pressure in the first processing zone is reduced below the triple point pressure to thereby generate a first vapor and produce a mass of ice in-situ.
• the ice formed in each thin compartment is stored within the compartment in which it is formed.
• the pressure in the zone is maintained by transferring vapor to the second processing zone.
• the first vapor is a sub-triple point vapor and is transformed into a condensed phase mass, such as a solid mass, by desublimation, or a liquid mass by compression followed by condensation, by two stage liquefaction or by absorption.
• a stream of water to be chilled M 03 is introduced into the third processing zone and is flash vaporized to form a second vapor, V 31 , whose pressure is somewhat higher than the triple point pressure of water and produce a stream of chilled water.
• the chilled water is used for process cooling including building cooling.
• the second vapor flows into the first processing zone to melt the ice in-situ.
• a hermetically sealed system one may use an internal water stream and an external water stream with an indirect heat transfer between the two streams.
• a Class 2 system is a dual purpose system which accomplishes cool storage and water purification simultaneously. In this system, water is also used for the primary, intermediate and final mediums and the heat transfer between the primary and intermediate mediums is by direct contact heat transfer.
• the construction and operation of a Class 2 system are different from those of a Class 1 system as follows: (1) Vertical plates or slanted plates are placed with close spacing in zone 1.
• a Class 3 system is a single purpose eutectic hydrate salts storage system in which an aqueous solution containing one or more hydrate forming salts is used as the primary medium and the heat transfer between the primary medium and the intermediate medium is by direct heat transfer.
• the construction and operations of a Class 3 system is similar to those of a Class 1 system except for the following:
• the first vapor may either be a super-triple point vapor or a sub-triple point vapor whose pressures are respectively higher or lower than the triple point pressure of water.
• a Class 4 system is a single purpose ice storage system in which an aqueous solution containing one or more volatile solutes such as methanol, ethanol, propanol and acetone is used as the primary medium and the heat transfer between the primary medium and the intermediate medium is also by direct contact heat transfer.
• the construction and operations of a Class 4 system is similar to those of the Class 1 system except for the following:
• the primary medium is water and the intermediate medium is a low vapor pressure refrigerant such as methanol, ethanol, propanol and acetone.
• the two mediums are separated by a flexible partition such as a polymer film and the outer surface of the partition is wetted by the intermediate medium by a wicking action or by a spraying action.
• the first vapor generated during a charging period is a vapor of the low vapor pressure refrigerant which is transformed into a liquid mass by a simple condensation operation.
• a low vapor pressure refrigerant is a refrigerant whose vapor pressure is so low that its vapor cannot be compressed directly by a commercially available compressor. The vapor is therefor condensed by using a separate refrigeration loop.
• the primary medium is a aqueous solution containing one or more hydrate forming solutes such as calcium chloride, calcium bromide, sodium sulfate and magnesium chloride
• the intermediate medium is a low vapor pressure refrigerant such as water, methanol, ethanol and propanol.
• the system is similar to that of a Class 5 system.
• water is used as the intermediate medium, the first vapor formed is a super triple point vapor that is transformed into a liquid mass by .a simple condensation operation. .
• the primary medium used is an organic substance with a proper melting point or a melting range and the intermediate medium is a low vapor pressure refrigerant such as water.
• the construction and operations of this system are similar to those of Class 5 and Class 6 systems.
• the primary medium is any of the substances described and the intermediate medium is a high vapor pressure refrigerant, such as any commercial refrigerant used in commercial ice making machines.
• the first vapor can be compressed directly and the compressed vapor be condensed near the ambient temperature and the liquid refrigerant be returned to the first interaction zone of the system.
• FIG. 1A and IB respectively illustrate a Class 1 system during a charging period and a discharging period.
• each thin layer of water is transformed into a first vapor and ice; the first vapor is transformed into a condensed mass in Zone 2.
• a mass of water is flash vaporized in Zone 3 to form a second vapor and a mass of chilled water; the second vapor is brought in contact with ice in Zone 1 to melt the ice.
• the chilled water is used for process cooling or air conditioning.
• FIG. 1A and IB can also be used as a Class 3 system for a eutectic hydrate salts storage. Operational procedures are similar to those of a Class 1 system.
• FIG. 2 illustrates the phase diagram for the water system. The operating conditions of a Class 1 system and a Class 2 system are illustrated in this figure.
• Figures 3A and 3B illustrate charging and discharging operations of a thin water layer retained on a tray in Zone 1 of a Class 1 system
• Figures 4A and 4B illustrate charging and discharging operations of a layer of water retained in a thin layer of sponge in Zone 1 of a Class 1 system.
• a Class 2 system is a dual purpose system which provides both cool thermal storage and separation and purification of dilute solutions. Water serves as the primary medium, the intermediate medium and the final medium.
• Figures 5A and 5B illustrate the structure of a Class 2 system in which slanted plates are placed at close spacing in Zone 1. The figures also illustrate the progress of the operation in a charging period.
• Figures 6A and 6B illustrate the structure of a Class 2 system in which vertical plates are placed in a radial direction in Zone 1. The figures also illustrate the progress in operating in a charging period.
• FIGS 7A and 7B illustrate a system with such arrangements.
• the interaction between the primary medium and the intermediate medium is by a direct contact interaction and the system represents one of the Class 1, Class 3 and Class 4 systems.
• FIGS. 8A and 8B illustrate the progress in a charging period and the progress in a discharging period in such a system.
• Figures 9A and 9B illustrate a system in which the vessel wall is used to transfer heat in condensing the first vapor and generating second vapor and the heat transfer between the primary medium and the intermediate medium are accomplished by the way illustrated by Figure 8.
• Figures 10A and 10B illustrate a Class 8 system which is similar to the system illustrated by Figures 9A and 9B, except that the intermediate medium used is a high pressure refrigerant such as Freon.
• the first vapor generated is directly compressed, condensed and returned to the system. In this way, a refrigeration loop is incorporated into the cool storage system directly.
• Figures 11, 12 and 13 illustrate various ways of transforming first vapors which are sub-triple point vapors into liquid masses;
• Figures 14, 15 and 16 illustrate various ways of flash vaporizing water to produce second vapor streams and chilled water streams.
• the methods and apparatuses of the present invention are to be used in providing systems for cool thermal storage, both for long term storage such as seasonal storage and short term storage such as day by day storage. Some of the systems can also be used to accomplish purification of dilute solutions.
• a primary cool storage medium also referred to simply as a primary medium and denoted as Medium A
• a final heat interaction medium also referred to as a final medium and denoted as Medium B
• an intermediate heat interaction medium also referred to simply as an intermediate medium and denoted as Medium C, that undergoes vaporization and condensation operations that facilitates both the heat interaction between the primary medium and a refrigeration loop and the heat interaction between the final medium and the primary medium.
• the intermediate medium vaporizes to form a first vapor and remove heat from the primary medium to cause the primary medium to solidify and the first vapor condenses to release heat to a refrigeration loop; during a discharging period, the intermediate medium vaporizes to form a second vapor and remove heat from the circulating final medium and the second vapor condenses to supply heat to the primary medium solid to thereby melt the medium solid.
• a working medium may serve a single function, double functions or even triple functions. For example, water may be used only as the primary medium; water may be used to serve both as the primary medium and the final medium; water may be used to serve both as the primary medium and the intermediate medium; water may be used to serve all the functions of the primary medium, the final medium and the intermediate medium.
• the use of an intermediate heat interaction medium that undergoes vaporization and condensation operations is a unique feature of a system of the present invention.
• the use of the intermediate medium greatly enhances heat interactions both during charging and discharging periods.
• the enhanced heat interactions make it possible to operate the evaporator in the refrigeration loop at a high temperature, in the range of -2°C to -5°C (28.4°F to 23°F) and greatly reduces the energy input in the cool storage system.
• the use of the intermediate medium also makes it possible to attain a nearly complete solidification of the primary medium at the end of a charging period and attain a nearly complete melting of the primary medium at the end of a discharging period.
• Another unique feature is that the primary medium solid is formed in-situ and melted in-situ and is not transformed throughout the charging and discharging periods. This feature makes it possible to greatly simplify the equipment construction and simplify the operation. These lead to greatly reduced equipment cost and operation cost.
• Heat exchange between the primary medium and the intermediate medium may either be a direct contact or an indirect contact operation.
• the type of equipment used depends greatly on the mode of heat exchange between these two mediums.
• Heat exchange between the final medium and the intermediate medium in a discharging period may also be a direct contact operation or an indirect contact operation.
• Systems of the present invention can be classified into many classes according to the primary medium used, the intermediate medium used, the final medium used, mode of heat exchange between the primary and intermediate mediums and the mode of interaction between the final medium and the intermediate medium. Direct contact heat exchanges between the primary and intermediate mediums take place in Class 1, 2, 3 and 4 systems to be described; indirect contact heat exchanges between the primary and intermediate mediums take place in Class 5, 6, 7 and 8 systems to be described.
• Figures 1A and IB illustrate the construction and operation of a Class 1 system.
• system water is used to serve the functions of the primary medium, the final medium and the intermediate heat medium, and the heat interaction between the primary medium and the intermediate medium is by a direct contact heat interaction.
• Figure 1A illustrates a condition during a charging period
• Figure IB illustrates a condition during a discharging period.
• the system has a vacuum vessel 1 and comprises a first processing zone 2 (Zone 1) , a main vapor passage 3, a second.processing zone 4 (Zone 2), and a third processing zone 5 (Zone 3) .
• Zone 1 is compartmentized by shallow trays 6. A mass of water 7 is retained on each tray. There is a small gap 8 between two neighboring trays that provides a vapor passage. Therefore, water on each tray is in vapor communication with Zone 2 and Zone 3.
• Zone 1A a first vapor V 12 is generated in Zone 1 during a charging period; referring to Figure IB, a second vapor V 31 enters the thin compartment in Zone 1 during a discharging period.
• Zone 2 is a zone in which first vapor is transformed into a condensed state during a charging period.
• Zone 3 is a zone in which water M 03 is flash vaporized to generate second vapor V 31 and a stream of chilled water M 30 .
• Zone 2 there is a partitioning wall 9, a set of heat exchangers 10 and an opening 11 allowing the first vapor to enter the zone.
• Zone 3 there are trays 12 on which water 13 forms a cascading stream and flash vaporizes to form second vapor and a mass of chilled water.
• water serves as the primary medium by solidification and melting; water serves as the intermediate medium by vaporizing and condensing; water serves as the final medium by being circulated between the cool storage system and the building to be air conditioned and be chilled and heated.
• Figure 2 illustrates the pressure temperature diagram for water. It shows the triple point 15 (0°C, 4.58 torr) , a vaporization line 15-16, a melting line 15-17, and a sublimation line 15-18. The solid region, the liquid region and the vapor region are shown in the figure.
• a charging period a first vapor is produced by sublimation from the ice surface under a condition illustrated by point 19.
• a discharging period ice is melted under a condition close to the triple point 15.
• FIG 3A illustrates the progress of a charging operation taking place in a thin water layer within a shallow tray 20.
• the entire layer is liquid water 21.
• First vapor is formed by the vaporization of water and the top region of the water layer is supercooled and forms a layer of ice 22A on the top of a liquid layer 23A.
• the liquid layer is covered by the ice layer.
• the pressure 19 is lower than the triple point pressure 15, sublimation takes place, thereby continuing to form a first vapor and supercool the ice layer.
• the supercooling causes ice to form at the water/ice interface, which is the bottom surface of the ice layer.
• the ice layer grows as illustrated by 22A, 22B, 22C and 22D, and the water layer diminishes as illustrated by 23A, 23B, 23C and disappears.
• the first vapor is produced mainly by sublimation, its pressure 19 is lower than the triple point pressure. Therefore, the first vapor is referred to as a sub-triple point vapor.
• the first vapor has to be removed from the first processing zone and be transformed into a liquid mass.
• Figure 3B illustrates the progress of a discharging operation that takes place in a thin water layer.
• the entire layer is ice 22D.
• the second vapor V 31 is brought in contact with the ice layer, the top layer is melted to "form a thin liquid layer 24A leaving an ice layer 25A at the bottom.
• the liquid layer becomes thicker as shown by 24A, 24B, 24C and 24D and the ice layer diminishes as shown by 25A, 25B, 25C and disappears.
• the operating pressure during a discharging operation is somewhat higher than the triple point pressure.
• the amount of water on a tray is reduced during a charging period due to the formation of the first vapor and is increased during a discharging operation due to the condensation of the second vapor on the water layer. Therefore, the amount of water on a tray remains substantially unchanged after each cycle.
• FIG. 4A illustrates the progress of a charging period. It shows that initially a thin layer of sponge 26 is filled with liquid water 27. As the charging operation progresses, a top layer of ice is formed and grows in thickness as shown by 28A, 28B, 28C and 28D, a bottom layer of ice is formed and grows in thickness as shown by 29A, 29B, 29C and 29D, and the water layer . diminishes as shown by 30A, 3OB, 30C and disappears.
• Figure 4B illustrates the progress of a discharging period. It shows that the entire layer is filled with ice at the beginning. As the discharging operation progresses, ice is melted both from the top and bottom to form a top liquid layer and a bottom liquid layer.
• the top liquid layer increases in thickness as shown by 31A, 3IB, 31C and 3ID; the bottom liquid layer also increases in thickness as shown by 32A, 32B, 32C and 32D; the ice layer diminishes as shown by 33A, 33B, 33C and disappears.
• the system is operated cyclically and each cycle has a charging period and a discharging period.
• a charging period the following two steps take place respectively in Zone 1 and Zone 2:
• Step 1 Generation of First Vapor and In-Situ Ice
• a first vapor When the pressure in the first processing zone is reduced below the triple point pressure, a first vapor, whose pressure is lower than the triple point pressure (4.58 t ⁇ rr) , is generated and a mass of ice is formed in-situ.
• the first vapor may be generated at the liquid/vapor interface by vaporization or be generated at a solid/vapor interface by sublimation. It is noted that a part of the water serves as the intermediate medium and the rest serves as the primary medium in this operation.
• the ice formed in each compartment is stored within the compartment in which it is formed. The pressure in the zone is maintained by removing water vapor from the zone .
• Step 2 Transforming the First Vapor into a Condensed
• the first vapor formed in Step 1 flows to the second processing zone, where it is transformed into a condensed mass by. one or more of the following operations: (a) an absorption operation, (b) an adsorption operation, (c) desublimation on a chilled organic fluid, and (d) a two step desublimation and desublimate melting operations.
• Zone 3 the following two steps take place respectively in Zone 3 and Zone 1:
• a stream of water to be chilled M 03 is introduced into the third processing zone and is flash vaporized therein to produce chilled water M 30 and form a second vapor V 31 whose pressure is higher than the triple point pressure. It is noted that a part of the water serves as the intermediate medium and the rest serves as the final medium in this operation.
• the chilled water produced is used for air conditioning or for process cooling.
• the second vapor generated in the third processing zone is brought in contact with the ice stored in the first processing zone to thereby simultaneously condense the second vapor and melt the ice in-situ.
• FIGS 5A and 5B and figures 6A and 6B illustrate the constructions and operations of two Class 2 systems.
• a Class 2 system is a dual purpose system in which both cool storage and water purification are accomplished.
• water is used to serve the functions of the primary medium, the intermediate medium and the final medium, and the heat interaction between the primary medium and the intermediate medium is by direct contact heat transfer.
• a Class 1 system The major differences between a Class 1 system and a Class 2 system are in the structures used inside of Zone 1 and operations conducted within Zone 1.
• a Class 1 system water is retained within thin compartments and remain stationary except for slight movements associated with freezing and melting operations.
• a Class 2 system a stream of water to be purified flows over the ice surface to promote diffusion of impurities away from the solid-liquid interface.
• Two types of structures used are illustrated by Figures 5 and 6.
• the first type of structure is referred to as a slanted plate structure and a unit using this type of structure is referred to as a slanted plate unit;
• the second type of structure is referred to as a radial vertical plate structure and a unit using this type of structure is referred to as a radial vertical plate unit.
• Figures 5A and 5B illustrate the structure of a slanted plate unit and also illustrate the progress in a charging period.
• the unit has a vertical vacuum vessel 34, a central distribution tube 35 enclosing a vapor passage 35a, a multitude of slanted plates 36, and a multitude of slots 37 for introducing water to be treated into the slanted spaces 38.
• Figure 5B shows that a rather thick layer of -ice 40A has been formed while a liquid film 39A continues to flow on its surface.
• the first vapor formed flows to Zone 2 and is transformed into a condensed mass in a way similar to that in a Class 1 system. Due to the flow of water to be treated over the ice surface, solutes in the water is transferred away from the ice/water interface as ice is formed. Therefore, the ice formed is purer than the original water. The unfrozen liquid becomes a concentrated solution and is discharged from the system.
• water to be chilled M 03 is introduced into Zone 3 and cooling in Zone 2 is stopped.
• the water M 03 flash vaporizes to form a second vapor and the rest of the water becomes a stream of chilled water M 30 .
• the second vapor flows and comes in contact with the top surface of the ice layers. Simultaneous condensation of the second vapor and melting of ice takes place to form a purified water stream which is a combined stream of the condensate of the second vapor and melt of the ice. It is noted that a part of the water serves as the intermediate medium and the rest serves as the final medium.
• FIGS. 6A and 6B illustrate the structure of a radial vertical plate unit and also illustrate the progress in a charging period.
• the unit has a vertical vacuum vessel 41, a central tube 42, a multitude of radial and vertical plates 43 held on the central tube, a multitude of distributors (not shown in the drawing) to distribute water to be treated onto the vertical surfaces.
• the figures show that a layer of ice 44 is formed from a flowing liquid film 45 and the ice layer becomes rather thick 44A toward the end of a charging period.
• the operations in this unit are the same as those described in the slanted plate unit.
• phase change material with a little higher fusion temperature would improve performance. While about 10°C (50°F) would be ideal, something in the range of 5°C to 15°C (41°F to 59°F) should be considered if the cost is low, say less than $0.50/lb and its heat of fusion is reasonably high, say higher than 160 KJ/kg (70 Btu/lb) .
• phase change materials may be used as the primary cool storage medium:
• Clathrates are inclusion compounds that consist of molecular complexes which contain spaces or cages into which small molecules fit.
• the compound is called the host, the inclusions the guest molecules.
• Water and some organic molecules, eg benzene, can act as the host in clathrates.
• Another class of inclusion compound is zeolites, natural or synthetic aluminum silicates as a host, in which water may be the guest molecule. Tetradecane has a melting temperature of 5.9°C and has a high latent heat of fusion of 55 cal/gr .
• the system illustrated by Figures 1A and IB may also represent a Class 3 system.
• a Class 3 system an aqueous mixture of hydrate forming salts such as CaCl 2 and CaBr 2 is used as the primary cool storage medium and water is used both as the intermediate medium and the final medium.
• the first vapor may either be a super-triple point vapor or a sub-triple point vapor.
• the first vapor is transformed into a liquid mass by a simple condensation operation in Zone 2.
• water to be chilled is flash vaporized in Zone 3 to form a second vapor at a second pressure and thereby produce a stream of chilled water.
• the second vapor is absorbed into the solution in the thin compartments of Zone 1 to decompose the hydrate crystals.
• the operating temperatures and pressures are respectively higher.
• the aqueous solution is the primary medium and water is the intermediate medium.
• the system illustrated by Figures 1A and IB may also represent a Class 4 system.
• a Class 4 system an aqueous mixture containing one or more solutes that are more volatile than water is used as the primary medium and a mixture of water and the.volatile solutes are the intermediate medium and water also serves as the final medium.
• Some examples of the volatile solutes to use are ethanol, methanol, propanol and acetone.
• water and the volatile solutes vaporize to form a first vapor and cause water to freeze.
• the first vapor is transformed into a liquid mass by a condensation operation in Zone 2.
• a warm water is chilled in Zone 3 to vaporize a mixture of water and the volatile solutes to form a second vapor.
• the second vapor enters Zone l to melt the ice therein.
• FIGs 7A and 7B illustrate a hermetically sealed system that can be used as a Class 1, Class 2, Class 3 or Class 4 system.
• the system has an enclosure 46, a primary cool storage and a direct contact heat interaction zone 47 (Zone 1) , a heat rejection zone 49 (Zone 2) , a heat input zone 50 (Zone 3) .
• Zone 1 water is introduced on trays 51 to form Zone 1.
• a refrigerant liquid M 02 is introduced into Zone 2 and vaporizes therein to become a refrigerant vapor M 20 ; water is vaporized in Zone 1 to form a first vapor V 14 and cause formation of ice in Zone 1.
• the first vapor is a sub-triple point water vapor and desublimes on the vessel wall 52 that is in heat communication with the heat rejection zone to form a desublimate layer 53 in a desublimation zone (Zone 4) .
• Heat released in the desublimation operation Q 42 is transferred to the heat rejection zone.
• a warm water stream L ⁇ from an air conditioned building is introduced into the heat input zone 50 (Zone 3) , chilled and discharged as a stream of chilled water jg and is returned to the building for air conditioning.
• a stream of water is applied through a nozzle 54 on the wall 55 that is in heat communication with the heat input zone to form a liquid fil of water 56.
• Zone 5 The water in the film vaporizes to form a second vapor V 51 , the liquid film region forming a vaporization zone (Zone 5) .
• the second vapor is a super- triple point vapor.
• the second vapor is brought in heat exchange relation with the ice in Zone 1 and the desublimat (ice) in Zone 4 to thereby condense the vapor and melt the ice.
• Zones 1, 4 and 5 are enclosed within an enclosure that can be hermetically sealed.
• the refrigeration medium and the circulating chill water stream do not enter the hermetically sealed enclosure. Therefore, the system can be operated reliably.
• the heat transfer between the primary medium and the intermediate medium is by an indirect contact heat transfer. Therefore, the two mediums are separated by a heat conducting wall.
• the separating wall used may be a metal wall or a thin plastic film. One convenient way is to use an inexpensive lay-flat plastic tube.
• Figure 8 illustrates an oval shaped thin wall plastic tube 57 containing a mass of a primary medium 58 therein. There is a layer of wick material 59 covering the outer surface of the plastic tube.
• Figure 8A illustrates the progress in a charging period and Figure 8B illustrates the progress in a discharging period.
• the medium liquid vaporizes to cool the primary medium. Letting the primary medium be water and the intermediate medium be ethanol, ethanol in the wick vaporizes to cause water 58 to freeze to form a mass of ice 60.
• the ice 60 increases in mass and the remaining liquid water 61 decreases in mass.
• intermediate medium vapor condenses in the wick region and transfer heat to the primary medium.
• the medium solid melts, so that the mass of solid 60 diminishes and the mass of melt 62 increases.
• FIGS 9A and 9B illustrate the construction and operations of a hermetically sealed system with indirect contact heat transfer between the primary medium and the intermediate medium.
• the system may serve as a Class 5, Class 6, Class 7 or Class 8 system. Let us assume that the system is used as a Class 5 system, the primary medium used is water and the intermediate medium used is ethanol.
• the system has an enclosure 63 that contains an internal region 64 that contains a cool storage region (Z-l) 65, and an indirect contact heat interaction zone (Z-2) 66, a heat rejection zone (Z-3) 67 and a heat input zone (Z-4) 68.
• the internal region 64 is separated from the heat rejection zone 67 (Zone 3) by a heat conductive separation wall 70 and is separated from the heat input zone (Zone 4) production 68 by another heat conductive separation wall 71.
• a refrigerant liquid M 03 is introduced into Zone 3 to remove heat from the internal region.
• the refrigerant vaporizes and the refrigerant vapor M 30 is discharged.
• ethanol liquid is applied on the wick region (Z-2) and is vaporized to form a first vapor V 25 and removes heat from the primary medium.
• the first vapor, ethanol vapor, condenses on the separating wall 70 to form a mass of condensate in a condensation zone 73 (Z-5) .
• the condensate formed is returned to the tray.
• the flow of the refrigerant to Zone 3 is stopped, and a stream of warm water from an air conditioned building L ⁇ is introduced into the heat input zone 68 and a stream of intermediate medium liquid, ethanol liquid, is applied through a nozzle 72 to one surface of the separating wall 71 separating the internal region 64 from the heat input zone 68.
• the intermediate medium liquid thereby forms a liquid film in an intermediate medium vaporization zone 73a (Zone 6) .
• Heat is transferred from the circulating water stream to the intermediate medium liquid film.
• the circulating water is chilled and the chilled water L A0 is returned for cooling the building.
• the intermediate medium vaporizes to form a second vapor V 62 ; the vapor condenses in Zone 2 to release heat and melt the primary medium solid.
• the primary medium used is an aqueous solution containing hydrate forming solutes
• the intermediate medium is a low vapor pressure substance such as water, ethanol, methanol and propanol.
• the best intermediate medium to use is water.
• the first vapor formed is a super-triple point water, which can be transformed into a liquid mass by a simple condensation operation.
• the system illustrated by Figures 9A and 9B can also be used as a Class 6 system. The operations of the system are similar to those described for the Class 5 system.
• the primary medium used is an organic substance with a proper melting point or range, such as tetradecane
• the intermediate medium is a low vapor pressure substance such as water, ethanol, methanol and propanol.
• the best intermediate medium to use is water.
• the first vapor formed is a super-triple point water vapor, which can be transformed into a liquid mass by a simple condensation operation.
• the system illustrated by Figures 9A and 9B can also be used as a Class 7 system. The operations of the system are also similar to those described for the Class 5 system.
• a high vapor pressure refrigerant such as Freon is used as the intermediate medium and various substances may be used as the primary cool storage medium.
• FIG. 9A and 9B can also be used as a Class 8 system. However, since the vapor pressure is high enough to apply a compression operation to the first vapor formed, a refrigeration loop can be directly coupled with the cool storage system.
• Figures 10A and 10B illustrates such a system.
• the system comprises a first vessel 74, a compressor 75 and a condenser 76.
• the first vessel has a main processing region 77 that contains a cool storage zone (Z-l) and an indirect heat interaction zone (Z- 2) and a heat input zone (Z-4) .
• the operations of this system are mostly similar to those for the Class 5 system described, except for the following change:
• the first vapor formed is subjected to a compression operation by a compressor 75; the compressed refrigerant vapor is condensed in the condenser 76 by a stream of cooling water and the refrigerant liquid is returned to the main processing region.
• a high vapor pressure refrigerant when used as the intermediate medium, it may also be used as the final medium. This is so because the refrigerant can be circulated between the air conditioned building and the cool storage system. The pressure drop is not excessive because the specific volume is small.
• a low vapor pressure refrigerant is defined as a refrigerant whose vapor pressure at 0°C is less than 100 torrs and a high vapor pressure refrigerant is defined as a refrigerant whose vapor pressure at 0°C is higher than 50 torrs, allowing some overlap in the ranges.
• the first vapor formed in any of the systems described has to be transformed into a liquid mass.
• the desired transformation can be accomplished by a simple condensation operation.
• a more elaborate method has to be used in the transformation. Three methods are illustrated in Figures 11, 12 and 13.
• the unit illustrated by Figure 11 has a vacuum enclosure 78, a low pressure vapor compressor 79 and a cooling unit 80.
• a first and sub-triple point vapor V 12 is compressed from a sub-triple point pressure to a super-triple point pressure and is condensed by the cooler to become a liquid stream L ⁇ .
• a cooling medium M 02 enters the cooler, heated and discharged as M 20 .
• the unit illustrated by Figure 12 transforms a first and sub-triple point vapor into a liquid stream by a two step operation involving desublimation and desublimate melting operations.
• the unit has a vacuum enclosure 81, four condensing compartments 82, 83, 84 and 85 and a second vapor generating compartment 86.
• the condensing compartments have cooling units 87, 88, 89 and 90 therein, and each compartment has a first vapor valve (not shown) and a second vapor valve (not shown) .
• In the second vapor generation compartment there is a heating coil 91 and a water spraying device (not shown) .
• cooling medium is introduced into the cooling coils of three condensing compartments with the first vapor valves open and the second vapor vales closed so that desublimation of the first vapor takes place in these three compartments.
• Heating fluid is introduced into the heating coil in the second vapor generating compartment N 02 and is discharged as N 20 and water is sprayed on the heating coil to generate second vapor.
• the second vapor valve and the first vapor valve of the remaining condensing compartment are respectively open and closed to admit second vapor and melt the desublimate. The melt of the desublimate becomes the desired transformed liquid mass.
• the unit illustrated by Figure 13 accomplishes the desired transformation by two stage absorption operations.
• the unit has a vacuum enclosure 92, partitioning walls 93, 94 and 95 to separate the unit into Zone 1, Zone 2A 96, Zone 2B 97 and Zone 2C 98.
• a first and sub-triple point vapor formed in Zone 1 is absorbed into the absorbing solution J 02A so that the absorbing temperature is lifted above the pure water saturation temperature corresponding to the absorption pressure.
• the heat generated in the absorption operation is transmitted to water in Zone 2B to generate water vapor V 22 at a super-triple point pressure.
• the super-triple point vapor so generated is absorbed into the other absorbing solution 105 J 02c with the heat of absorption removed by a heat transfer medium M 02 , M 20 .
• the first vapor is absorbed into the first absorbing solution to become a part of the diluted first absorbing solution.
• Figure 14 illustrates a direct spray unit which has a vacuum enclosure 106, a spray device 107 and a packed bed 107A.
• a water stream M 03 to be chilled is sprayed on the packed bed, water flash vaporizes to produce a second vapor V 31 and a stream of chilled water M 30 .
• the chilled water M 30 is used for process cooling and/or building cooling and returned with makeup water.
• the second vapor formed is used to melt ice or hydrate crystals in Zone 1.
• Figure 15 illustrates a cascade unit which has a vacuum enclosure 108 and several staggered trays 109. Water to be chilled M 03 flows downward through the trays, flash vaporizes to form second vapor and a chilled water stream M 30 .
• Figure 16 illustrates an indirect spray unit. It has a vacuum enclosure 110, a spraying device 111, and a heat exchange coil 112. There are two water streams M and N involved in an operation of the unit. A water stream N 03 and a recycle stream N 33 are combined and sprayed on the heat exchange coil. Water flash vaporizes from the combined stream to produce a second vapor V 31 and a chilled water stream. An external water stream M ⁇ flows inside of the heat exchanger coil and is cooled to become another chilled water stream M 30 , which is used for process cooling or building cooling. As has been illustrated in Figures 7, 9 and 10, a vertical wall may also be used to separate circulating water to be chilled and a liquid film from which second vapor is generated.
• a final heat interaction medium is circulated between a process equipment or an air conditioned building and a cool storage system.
• the medium leaving the process equipment or the building is said to be at a high energy state; the medium leaving the cool storage system is said to be at a low energy state.
• a stream of chilled water is fed to the cool storage at 15°C and is discharged at 45°C, the medium at the former state is at the high energy state and the medium at the latter state is at the low energy state.
• a primary medium is subjected to an exothermic transformation during a charging period in the temperature range of -5°C to 20°C and is subjected to an endothermic transformation during a discharging period.
• the transformations are freezing and melting at around 0°C; when a mixed hydrate CaCl 2 6H 2 0 + CaBr 2 6H 2 0 is used, the transformations are hydrate crystal formation and decomposition of the hydrate crystals at 14°C; when tetradecane is used the transformations are freezing and melting of 35 tetradecane at 5.9°C; when a mixture forming solubility gap is used, the transformations are liquid-liquid phase separation and mutual dissolution below and above the consolution temperature; when a set of chemicals that undergo a set of reversible chemical reactions is used, the transformations are the exothermic and endothermic reactions that take place in the opposite directions.
• the exothermic transformation temperature because the evaporation temperature of the refrigeration loop has to be lower than it.
• the work input required decreases by about 2.887 /e as the evaporator temperature is raised by 1°C (1.8°F). It has been stated that the best primary medium to use is a medium that undergoes the exothermic transformation at around 10°C.
• the final medium used in a cool storage system is circulated between the process or building to be cooled and the cool storage systems. It has to be low in cost, have low impact to the environment and it has to have low pressure drop in circulating through the loop.
• a vaporizing refrigerant is used as the final medium, the pressure drop of the refrigerant vapor flow is the major factor. Therefore, a refrigerant having a very low vapor pressure cannot be used through a long distance.
• Probably the most practical medium to use is water or an aqueous solution that absorbs and releases sensible heat only without undergoing vaporization.
• An intermediate medium is subjected to vaporization and condensation operations: (1) vaporizes to form a first vapor and thereby remove heat from the primary medium in Step 1, (2) the first vapor is transformed into a condensed mass in Step 2, (3) interact with the final medium and vaporizes to generate a second vapor in Step 3, and (4) the second vapor condenses to melt the primary medium solid.
• An intermediate medium may be a high vapor pressure medium whose vapor can be compressed directly and be condensed or it may be a low vapor pressure medium such that the first vapor generated has to be condensed by an auxiliary refrigeration loop.
• a major factor in selecting an intermediate medium is whether the first vapor generated can be condensed into a liquid mass by a simple condensation operation.
• the first vapor When the first vapor is a sub-triple point vapor, it desublimes to form ice (desublimate) on the cooling surface and add to the heat transfer resistance.
• the first vapor generated can be condensed by simple condensation operations.
• the heat transfer between the primary medium and the intermediate medium may be indirect or direct.
• One approach is to use flat polymer tube, and partially fill the tube into an oval shape and place a layer of wick material over the tube.
• Another approach is to place a mass of the primary medium inside of a thin pancake shaped polymer bag that is covered with a layer of wick material.
• the interaction between the final medium and the intermediate medium may either be direct or indirect.
• water at the high energy state i.e. at the state returned from the air conditioned building, and is flash vaporized in a way illustrated by Figures 14 and 15, a portion of the water serves as theiintermediate medium and the rest as the final medium.
• Indirect cases have been illustrated by Figures 7A, 7B, 9A, 9B, 10A, 10B and 16.
• the systems illustrated by these 38 figures can be hermetically sealed systems. Referring to Figures 9A and 9B, for example, there is hermetically sealed region 64.
• One may use the vessel wall as the heat interaction wall between the two mediums.
• the heat transfer between the condensing first vapor and the external cooling medium normally takes place across a heat transfer wall 52, 70 with a proper design, a portion of the vessel wall may serve as the heat transfer wall.
• the first vapor can be generated wherever there is primary medium liquid to be solidified, and the second vapor can reach a region where there is primary medium solid to be melted. Therefore, high levels of charging and discharging can be attained.
• the work input to a cool storage is related mostly to the evaporator temperature of the refrigeration loop. This temperature is lower than the exothermic transformation temperature of the primary medium.
• the difference in these two temperatures is related to the resistances of heat and mass transfer operations. In a system of the present invention, these resistances are very small. Therefore, the difference in the two temperatures is small. This leads to a great energy saving in operating the system.

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• 1990
  • 1990-04-30 US US07/516,460 patent/US5059228A/en not_active Expired - Fee Related
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