WO1987005856A1 - Procede et tete d'extrudeuse pour fabriquer des produits d'extrusion a partir de plastique fondu - Google Patents
Procede et tete d'extrudeuse pour fabriquer des produits d'extrusion a partir de plastique fondu Download PDFInfo
- Publication number
- WO1987005856A1 WO1987005856A1 PCT/FI1987/000047 FI8700047W WO8705856A1 WO 1987005856 A1 WO1987005856 A1 WO 1987005856A1 FI 8700047 W FI8700047 W FI 8700047W WO 8705856 A1 WO8705856 A1 WO 8705856A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotor
- rotors
- extruder head
- masses
- vanes
- Prior art date
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 13
- 229920003023 plastic Polymers 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000001125 extrusion Methods 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 239000003086 colorant Substances 0.000 abstract 1
- 239000004088 foaming agent Substances 0.000 abstract 1
- 239000008240 homogeneous mixture Substances 0.000 abstract 1
- 239000000654 additive Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000206 moulding compound Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/362—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using static mixing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
- B29C48/10—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels flexible, e.g. blown foils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/14—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration
- B29C48/147—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration after the die nozzle
- B29C48/1472—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration after the die nozzle at the die nozzle exit zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
- B29C48/33—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles with parts rotatable relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
- B29C48/335—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles
- B29C48/336—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles the components merging one by one down streams in the die
- B29C48/3363—Multiple annular extrusion nozzles in coaxial arrangement, e.g. for making multi-layered tubular articles the components merging one by one down streams in the die using a layered die, e.g. stacked discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
- B29C2791/007—Using fluid under pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/06—Rod-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
Definitions
- the additives which are either premixed in the moulding compounds or introduced during the extrusion phase by pumping, have a tendency - due to differences in pressure, speed and temperature gradients - to be separated from the mass and deposited on the surfaces of the mass flow channels.
- the product shows stripes or seams along the lines where the components were merged.
- the additives are usually pumped into mixer units incorporated in the extruder machine, the flow components being passed from the mixer units into the mass distributors.
- the method of the invention employs ring-shaped rotors sandwiched between plates placed on top of each other, the mass being introduced at the rotor periphery and spread on both sides of the rotor toward the circular inner edge of the rotor, from where it proceeds in a tubular formation into the extruder nozzles.
- the rotors are rotated either by the kinetic energy of the moving mass or by an external force.
- the various components of the mass are mixed in the narrow spaces between the rotors and the plates, the mixed mass being thus directly output as a tubular flow, obviating the need for merging separate flow components. Therefore, the product is free of seams and stripes and has uniform thickness as well as a centric structure.
- Figure 1 represents a cross-section of a three-layer embodiment of the extruder head of the invention.
- Figure 2 represents the extruder head of figure 1 in lateral view.
- Figure 3 represents a rotor as used in the extruder head.
- Figure 4 represents a supply channel arrangement that may be used instead of that in figure 2.
- Figure 5 represents another embodiment of the extruder head of the invention in lateral view.
- the masses are supplied via the channels 8 provided between the plates 1a-1d to the peripheries of the rotors 2a-2c.
- the plastic mass may be fed in by means of the presses used for melting and pressurizing the plastic materials; the other substances may be supplied e.g. by means of geared pumps.
- the masses proceed into the input slit 9 and further into the bearing groove 10, from where they are introduced into the narrow spaces between the rotors and the plates, where the various mass components are mixed and passed further towards the central openings of the rotors.
- the masses flowing from each side of the rotor are merged at the edge of the opening, they form a two-layer tubular flow, which is directed into the nozzles 3. using e.g.
- a device consisting of four plates 1a-1d and three rotors 2a-2c. With such a device it is possible to produce tubular structures consisting of as many as six layers, depending on the materials pumped into the supply channels.
- Channel 5 is used for the input of liquids and gases.
- Figure 2 shows a lateral view of an extruder head as provided by the invention, comprising the plates 1, provided with vanes 6 (corresponding to the guide vanes of a radial turbine) attached to the rotor chamber surfaces, the rotors 2, provided with vanes 7 (corresponding to the runner vanes of a radial turbine) arranged in a converse angle, the channel system 4 for the supply of plastic mass and a channel 5 for the supply of additives.
- the rotors shown in the figure rotate freely with the flow of the plastic mass at a speed corresponding to the speed of the mass flow.
- the vanes 6,7 attached to the plates 1 and the rotors 2 effectively mix the masses supplied into the rotor spaces and cause them to move toward the central openings of the rotors.
- the drawings do not show the auxiliary devices needed for purposes like heating, mounting etc., which are irrelevant to the principle of the invention.
- Figure 3 shows the structure of the rotor 2 in greater detail.
- the groove 11 at the rotor periphery is for the bearing balls supporting the rotor.
- Figure 4 shows an alternative supply channel arrangement, in which the supply channel 12 forks into two branches directly communicating with the input slit 9 so that the supply pressure is evenly distributed over the whole periphery of the rotor.
- Figure 5 shows an embodiment of the invention in which the rotors are driven by means of gears 14, which are attached to the shafts 13.
- the rotor periphery must be provided with a gear track instead of the groove shown in figure 3.
- This solution may be applied in cases when for some reason the mass flow does not impart a sufficiently high or low speed to the rotor to achieve the desired result. This applies to cases when e.g. the temperature or the degree of treatment or mixing of the plastic mass is to be changed by changing the speed of rotation of the rotors.
- the method of the invention can be used in a wide variety of applications in the plastic industry and the manufacture of extrusion products in general, to mix together different materials, whether liquid, melted, pastelike, gaseous etc., in order to produce rotationally symmetric structures consisting of several layers, the number of which may vary. It is also possible to pump in the same material via all the supply channels. In this case, the desired additives may be supplied to the desired rotors or just one side of the rotor to produce different layer structures. Further, the number of plates 1 and rotors 2 can easily be increased, since this does not involve increased requirements regarding resistance to pressure and since all the rotors can be driven by the same power transmission shafts.
- the geared pumps used for supplying additives can also be integrated between the plates 1, and so can the screw extrusion devices used for supplying plastic materials.
- the latter devices may be very small and rotate at high speeds, since the final plasticity of the mass is achieved by means of the rotors 2 and since the supply channels can also be utilized to raise the mass temperature to the desired level.
- the frictional heat can be controlled to regulate the final temperature of the mass. In this way, a system is provided in which the thermal time constants are very short and the mass is of uniform quality in the thermal respect as well.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Des produits d'extrusion, tels que des câbles, des conduites, des films soufflés etc. constitués de plusieurs couches d'un matériau sont généralement fabriqués en utilisant des ajutages à plusieurs couches, dans lesquels les masses du matériau sont divisées en plusieurs composantes d'écoulement, lesquelles sont ensuite à nouveau fondues, afin de produire une structure tubulaire. L'inconvénient de ce procédé est que des saillies inutiles et des rayures risquent d'apparaître à l'endroit de fusion des composantes d'écoulement. Dans le procédé d'extrusion de la présente invention, les masses en écoulement sont homogénisées par des rotors tournant entre des plaques placées les unes sur les autres, les masses de plastique étant introduites dans les espaces des rotors à partir des périphéries des rotors puis acheminées vers les bords internes circulaires des rotors d'où elles se dirigent ensuite en un écoulement tubulaire dans les ajutages. Les matériaux utilisés dans ledit procédé de fabrication, tels que des plastiques, des colorants, des générateurs de mousse, des gaz, des agents de vulcanisation et d'autres substances chimiques, sont appliqués aux périphéries des rotors et mélangés par la rotation des rotors, le résultat étant un mélange homogène et un produit tubulaire de qualité uniforme.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019870701142A KR880701172A (ko) | 1986-04-04 | 1987-04-03 | 가소성 용융물질의 압출물 제조방법과 그 장치 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI861457A FI79802C (fi) | 1986-04-04 | 1986-04-04 | Foerfarande och presshuvud foer framstaellning av en roerformad extrusionsprodukt ur smaelt plastmassa. |
FI861457 | 1986-04-04 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1987005856A1 true WO1987005856A1 (fr) | 1987-10-08 |
Family
ID=8522415
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI1987/000047 WO1987005856A1 (fr) | 1986-04-04 | 1987-04-03 | Procede et tete d'extrudeuse pour fabriquer des produits d'extrusion a partir de plastique fondu |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0310602A1 (fr) |
JP (1) | JPH01501925A (fr) |
KR (1) | KR880701172A (fr) |
CN (1) | CN87102620A (fr) |
ES (1) | ES2004134A6 (fr) |
FI (1) | FI79802C (fr) |
WO (1) | WO1987005856A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0703066A1 (fr) * | 1994-09-21 | 1996-03-27 | Kureha Kagaku Kogyo Kabushiki Kaisha | Produit polymérique stratifié oblique |
WO1997001428A1 (fr) * | 1995-06-26 | 1997-01-16 | Conenor Oy | Appareil a extruder et procede d'orientation de matiere plastique dans lequel il est utilise |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9132578B2 (en) * | 2011-11-29 | 2015-09-15 | Corning Incorporated | Apparatus and method for skinning articles |
US9670809B2 (en) | 2011-11-29 | 2017-06-06 | Corning Incorporated | Apparatus and method for skinning articles |
US10611051B2 (en) | 2013-10-15 | 2020-04-07 | Corning Incorporated | Systems and methods for skinning articles |
US9239296B2 (en) | 2014-03-18 | 2016-01-19 | Corning Incorporated | Skinning of ceramic honeycomb bodies |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3490097A (en) * | 1968-02-16 | 1970-01-20 | Dow Chemical Co | Flighted extruder |
CH502889A (fr) * | 1968-11-28 | 1971-02-15 | Pechiney Saint Gobain | Extrudeuse à deux plateaux |
US3609807A (en) * | 1968-09-02 | 1971-10-05 | Sidel Sa | Rotary plate extruding machine |
DE1554858A1 (de) * | 1965-05-19 | 1971-12-16 | Ugine Kuhlmann | Strangpresse mit scheibenfoermigem Rotor zur Verarbeitung von Hochpolymeren |
US3784339A (en) * | 1970-05-29 | 1974-01-08 | Anger Kunststoff | Disk extruder |
-
1986
- 1986-04-04 FI FI861457A patent/FI79802C/fi not_active IP Right Cessation
-
1987
- 1987-04-03 ES ES8700969A patent/ES2004134A6/es not_active Expired
- 1987-04-03 JP JP62502226A patent/JPH01501925A/ja active Pending
- 1987-04-03 WO PCT/FI1987/000047 patent/WO1987005856A1/fr not_active Application Discontinuation
- 1987-04-03 EP EP87902520A patent/EP0310602A1/fr not_active Withdrawn
- 1987-04-03 KR KR1019870701142A patent/KR880701172A/ko not_active Application Discontinuation
- 1987-04-04 CN CN198787102620A patent/CN87102620A/zh active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1554858A1 (de) * | 1965-05-19 | 1971-12-16 | Ugine Kuhlmann | Strangpresse mit scheibenfoermigem Rotor zur Verarbeitung von Hochpolymeren |
US3490097A (en) * | 1968-02-16 | 1970-01-20 | Dow Chemical Co | Flighted extruder |
US3609807A (en) * | 1968-09-02 | 1971-10-05 | Sidel Sa | Rotary plate extruding machine |
CH502889A (fr) * | 1968-11-28 | 1971-02-15 | Pechiney Saint Gobain | Extrudeuse à deux plateaux |
US3784339A (en) * | 1970-05-29 | 1974-01-08 | Anger Kunststoff | Disk extruder |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0703066A1 (fr) * | 1994-09-21 | 1996-03-27 | Kureha Kagaku Kogyo Kabushiki Kaisha | Produit polymérique stratifié oblique |
US5633065A (en) * | 1994-09-21 | 1997-05-27 | Kureha Kagaku Kogyo Kabushiki Kaisha | Laminate resin product |
WO1997001428A1 (fr) * | 1995-06-26 | 1997-01-16 | Conenor Oy | Appareil a extruder et procede d'orientation de matiere plastique dans lequel il est utilise |
CN1058214C (zh) * | 1995-06-26 | 2000-11-08 | 奈克斯特罗姆·霍尔丁公司 | 挤压设备和利用挤压设备使塑料取向的方法 |
US6197239B1 (en) | 1995-06-26 | 2001-03-06 | Nextrom Holding S.A. | Extrusion apparatus and method for orienting plastic material by using an extrusion apparatus |
Also Published As
Publication number | Publication date |
---|---|
FI79802B (fi) | 1989-11-30 |
JPH01501925A (ja) | 1989-07-06 |
FI861457A (fi) | 1987-10-05 |
FI79802C (fi) | 1990-03-12 |
KR880701172A (ko) | 1988-07-26 |
FI861457A0 (fi) | 1986-04-04 |
ES2004134A6 (es) | 1988-12-01 |
EP0310602A1 (fr) | 1989-04-12 |
CN87102620A (zh) | 1987-10-14 |
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