Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
  • B04B—CENTRIFUGES
  • B04B1/00—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles
  • B04B1/20—Centrifuges with rotary bowls provided with solid jackets for separating predominantly liquid mixtures with or without solid particles discharging solid particles from the bowl by a conveying screw coaxial with the bowl axis and rotating relatively to the bowl
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
  • B04B—CENTRIFUGES
  • B04B7/00—Elements of centrifuges
  • B04B7/08—Rotary bowls

Definitions

• the present invention concerns a centrifugal separator com ⁇ prising a first and a second rotor part, which together surround a separation chamber, a flange portion of the first rotor part being axially inserted into a sleeve formed end portion of the second rotor part and connected thereto by means of a locking joint.
• the locking joint comprises at least one locking member,-which from a position radially inside said sleeve formed end portion and axially outside said annular flange portion has been moved radially outwards, so that part of the locking member is located in an internal recess in the sleeve formed end portion, while the remaining part of the locking member is located radially inside the periphery of said flange portion, whereby the locking member is arranged to transmit to said second rotor part axial forces arising during operation of the rotor and acting against the inside of said first rotor part.
• screw joints or shear-ring joints For interconnecting the rotor main parts of high speed centrifugal separators there are used screw joints or shear-ring joints.
• screw joints there are principally, on the one hand, joints with a threaded locking ring and, on the other hand, joints with threaded bolts.
• Joints with a threaded locking ring are clearly dominating i the large group of centrifuges having no movable sludge conveyor, fo which group a conical separation chamber contour - resulting in a relatively large radius of the rotor body - is necessary for the transport of sludge to peripheral sludge outlets or nozzle openings.
• decanters having a relatively elongated rotor body and a sludge conveyor for ter transport of sludge normally to one end of the rotor body, bolt joints are dominating for the connection of the rotor end walls to the rotor body or drum.
• the rotor In a conventional decanter the rotor is provided with radially outwards extending flanges at the ends, at which flanges the rotor end walls are fixed by means of a large number of bolts. The largest stress in a rotating flange joint of this kind occurs at the threaded holes in the flange, and even if the drum is made of a special casting material the flange joint itself limits the peripheral speed that can be allowed.
• centrifugal separator in which the rotor main parts are interconnected by means of a shear-ring joint, is shown in the U.S. specification 2,668,658.
• the shear-ring disclosed is expanded from a position radially inside of the sleeve formed end portion of the rotor body itself outwards into an internal groove therein, and is pressing the rotor cover axially against an internal shoulder of the rotor body.
• the object of the present invention is to provide a centrifugal separator of the initially described kind, in which the main parts of the rotor are interconnected by means of a locking joint designed such that the above mentioned problems associated with threaded joints for the inter-connection of rotor parts are reduced, and such that the joint can be pre-stressed without creation of substantial radial forces, whereby the risk of a radial play is reduced.
• the locking element is formed of a ring, which is either cut off at one place, so that it can be expanded out into an internal annular groove in said sleeve formed end portion after it has been inserted into the latter, or divided into preferably two ring sections, which can be placed in such a groove.
• the ring or the ring sections should be dimensioned and designed in a way such that sufficient abutment is offered on the one hand between its axially outer end surface and the axially outer end surface of the groove in said sleeve formed portion, and on the other hand between its axially inner end surface and the flange portion of said first rotor part.
• the ring (or the ring sections) is made conical in the axial direction, so that the above mentioned abutment is guaranteed with a minimum total mass of the ring.
• the annular groove in the surrounding rotor part preferably has a form adapted to the form of the conical ring.
• Fig. 1 shows in section a part of a locking joint according to the invention between two rotor parts of a centrifuge
• Fig. 2 shows in section a part of a modified embodiment of the locking joint in fig. 1
• Fig. 3 shows in section a part of a decanter centrifuge to which a further embodiment of a locking joint according to the invention has been applied.
• a rotor cover or end portion 1 is mounted in a rotor body or drum 2, an annular flange portion 3 of the end portion 1 being fitting a cylindrical internal surface 4 of a sleeve formed end portion 5 of the drum 2.
• the end portion 1 is sealed against the drum 2 by means of an annular gasket 6.
• a locking element 8 in the form of a shear-ring or a shear-ring section is inserted into an annular groove 7 on the inside of the end portion 5.
• an annular pre-stressing element 10 abuts via an annular flange 11 against the end surface of the drum 2.
• pre-stressing members in the form of bolts 12 the pre-stressing element 10 is secured to the end portion 1, which is thus pre-stressed axially against the drum 2 via the locking element 8.
• the pre-stressing element 10 further is provided with a recess 13 which is so formed that the locking element 8 is retained, in the internal groove 7 in the drum 2.
• the drum 2 in contrast to a drum having a conventional bolt joint between the drum and the end portion, can be designed without any projecting flange.
• the stored energy in the drum 2 compared to the stored energy in a drum with a conventional bolt joint, can be reduced by about 15-20 % for the same rotational speed, or that the peripheral speed of a centrifuge according to the invention can be increased correspondingly without exceeding of the permitted maximum strain on the drum material.
• the flangeless design also opens a possibility to manufacture drums of pre-fabricated tubes having a calibrated inner diameter.
• Fig. 2 shows a modification of the locking joint in Fig. 1, corresponding details having been allotted the same reference numbers.
• the pre-stressing element 10 in this case has no part projecting into the drum 2 and fixing the position of the locking element 8. Instead, the locking element 8 is fixed by means of the radial position of the bolts 12.
• the pre- stressing element 10 further is provided with a flange 11A surrounding the end portion of the drum 2, whereby the prestressing element 10 also serves as a stiffening means for the drum 2 and counteracts possible deflection of the end portion of the drum, caused by the rotation.
• Fig. 3 shows a decanter having a circular cylindrical drum 20 with a separation chamber 21.
• a screw conveyor 24 is provided in the separation chamber for transporting sludge to a sludge outlet (not shown).
• a rotor end portion 22 is inserted into the end portion of the drum 20 shown in Fig. 3, and is sealed against the same by means of a gasket ring 25.
• a recess 26 in the drum is shaped for a shear-ring section 27 converging conically from an axially outer surface 28, which is located essentially radially outside the drum wall inside and which is resting against an aixally outer surface of the groove 26, an axially inner surface 29, which is located substantially radially inside of the drum wall and is resting against the end portion 22 of the rotor.
• the position of the shear-ring section 27 is fixed, and the end portion 22 of the rotor Is secured to the drum 20, by means of a pre ⁇ stressing ring 30, fixed to the end portion 22 by bolts 31.
• a centrifugal separator By designing a centrifugal separator according to the invention it is possible to pre-stress a joint between the main parts of the centrifuge rotor, and to ensure the necessary positioning of the integral parts of the joint during normal operation of the rotor as well as during rotation of the rotor with an empty separation chamber without causing radial forces acting to separate said main parts. Besides, it has proved that a joint which is pre-stressed in this way has a better bending resistance.
• the above described bolted shear-ring joint according to the invention can not be ranked equal with the above mentioned bolted flange joint of the conventional type. Since the task of the bolts in the shear-ring joint is only to keep the rotor parts together after assembling and in connection with starting of the separator, a far less number of bolts is required than at a conventional flange joint.
• the bolts can also be placed at a comparatively small radius, where the centrifugal forces are relatively small.

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• Centrifugal Separators (AREA)

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ID=20356223

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• 1984
  • 1984-06-14 SE SE8403182A patent/SE8403182D0/xx unknown
• 1985
  • 1985-06-13 JP JP60502853A patent/JPS61502384A/ja active Pending
  • 1985-06-13 US US06/844,387 patent/US4710160A/en not_active Expired - Fee Related
  • 1985-06-13 DE DE8585903420T patent/DE3560694D1/de not_active Expired
  • 1985-06-13 WO PCT/SE1985/000249 patent/WO1986000029A1/en active IP Right Grant
  • 1985-06-13 EP EP85903420A patent/EP0182902B1/de not_active Expired

Non-Patent Citations (1)

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