WO1979000192A1 - Method and arrangement for cleaning cutting fluid - Google Patents

Method and arrangement for cleaning cutting fluid Download PDF

Info

Publication number
WO1979000192A1
WO1979000192A1 PCT/SE1978/000056 SE7800056W WO7900192A1 WO 1979000192 A1 WO1979000192 A1 WO 1979000192A1 SE 7800056 W SE7800056 W SE 7800056W WO 7900192 A1 WO7900192 A1 WO 7900192A1
Authority
WO
WIPO (PCT)
Prior art keywords
cutting fluid
tank
fluid
separation tank
cutting
Prior art date
Application number
PCT/SE1978/000056
Other languages
English (en)
French (fr)
Inventor
H Lee
Original Assignee
Alfa Laval Ab
H Lee
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alfa Laval Ab, H Lee filed Critical Alfa Laval Ab
Priority to DE782857079A priority Critical patent/DE2857079A1/de
Publication of WO1979000192A1 publication Critical patent/WO1979000192A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/10Settling tanks with multiple outlets for the separated liquids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/04Working-up used lubricants to recover useful products ; Cleaning aqueous emulsion based
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/2931Diverse fluid containing pressure systems
    • Y10T137/3109Liquid filling by evacuating container
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/44Cutting by use of rotating axially moving tool with means to apply transient, fluent medium to work or product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00Gear cutting, milling, or planing
    • Y10T409/30Milling
    • Y10T409/303976Milling with means to control temperature or lubricate
    • Y10T409/304032Cutter or work

Definitions

  • the present invention relates to a method of cleaning cutting fluid used for the metal machining, at which the cleaning of the cutting fluid takes place in a central cleaning plant and an arrangement for carrying through the method.
  • the cleaning plant cleans the cutting fluid from a number of collecting tanks.
  • the cutting fluid shall cool the tool used for the cutting, the workpiece and the formed chips and reduce the friction by forming a lubricating film between the sliding surfaces.
  • the cutting fluid contains among all corrosion protecting agents, emulsifiers and bactericides. Every metal cutting machine has in a collecting tank a supply of cutting fluid and from the tank the cutting fluid is pumped to a nozzle and sprayed over the workpiece and the tool. When the cutting fluid passes the cutting spot it brings along larger and smaller metal chips. The larger metal chips are separated by passing the fluid through some kind of straining means, for example a plate or a case provided with small openings, on its way to the collecting tank.
  • the cutting fluid is in addition to the metal chips often contaminated by oil, which spreads as a surface layer over the cutting fluid.
  • oil which spreads as a surface layer over the cutting fluid.
  • bactericides a growth of bacteria may take place under the film of oil, which results in very ill-smelling breaking down products.
  • the staff handling the metal cutting machines run the risk of infections on arms and hands as a consequence of the fact that the cutting fluid is contaminated with bacteria, solid particles and oil.
  • the method according to the invention is characterized mainly in that contaminated cutting fluid by means of vacuum is conveyed from the collecting tank at the cutting place to a container, which is connected to a vacuum pump. From the container the contaminated oil is conveyed to a cleaning plant and is thereafter returned to the collecting tank.
  • a cleaning system according to the invention is also very flexible. It may easily be adapted to the location of the cutting machines in the plant and further cutting machines may easily be connected to the cleaning plant. The cleaning of the cutting fluid may take place continuously when the metal cutting machine is working. It is also possible to suck the cutting fluid to the cleaning plant at shorter or longer intervals.
  • the main part of the cutting fluid is brought to circulate in order to cool and lubricate the tool and the work-piece, while a lesser part of the content in the collecting tank is sucked away and conveyed to the cleaning plant. This indicates that if some error should occur in the cleaning plant there is anyhow enough fluid to make metal cutting possible.
  • the contaminated cutting fluid is according to the invention with advantage cleaned by passage through a separation tank.
  • a separation by means of gravity takes place since light contaminants, as oil, collected in the upper part of the separation tank whereas metal chips and heavy contaminants sink to the bottom of the separation tank.
  • a separator for example a centrifugal separator.
  • the cleaned cutting fluid withdrawn from the separator is together with a second fraction from the separation tank mainly containing cutting fluid conveyed to a second tank in which the collected cutting fluid is put under pressure and returned to the collecting tank at the cutting place. Owing to this combination of cleaning steps an efficient cleaning of the contaminated fluid is obtained with relatively simple means as well as an essential reduction of the amount of bacteria, solid particles and oil in the cutting fluid.
  • an arrangement for carrying through the described method of cleaning cutting fluid is also suggested.
  • This arrangement mainly comprises a pipeline arranged to be placed under vacuum, which pipeline at one end opens under the surface in a collecting tank for cutting fluid and in its other end is connected to a container, which in its turn is connected to the vacuum pump.
  • the arrangement also comprises a cleaning plant for contaminated cutting fluid which has been sucked away from the collecting tank and a second pipeline by the aid of which cutting fluid is returned to the collecting tank.
  • the proposed arrangement is further preferably provided with a second tank for cleaned cutting fluid, which is connected between the cleaning plant and the second pipeline, which second tank is provided with means in order to put the cutting fluid under pressure.
  • the cleaning plant according to the invention suitably comprises a separation tank with a tangential inlet for contaminated cutting fluid and a first outlet for a first fraction comprising cutting fluid and light contaminants and a second outlet for a second fraction consisting mainly of cutting fluid.
  • the first fraction is led to a separator, for example a centrifugal separator, and from this a heavy phase containing cleaned cutting fluid and a light phase containing light contaminants are withdrawn.
  • the outlet for heavy phase from the separator and the second outlet of the separation tank are connected to the second tank mentioned above.
  • the separation tank is with advantage designed such that in its centre there is arranged an insertion with walls which inside the insertion define two fluid chambers delimited from the fluid chamber in the separation tank.
  • the first of these fluid chambers has an inlet which consists of a brim inlet from the fluid chamber in the separation tank and an outlet which extends through the fluid chamber in the separation tank.
  • the second fluid chamber has an inlet which is connected to the fluid chamber in the separation tank in such a manner that the same liquid level is obtained both in the separation tank and in the second fluid chamber and an outlet which extends out of the separation tank.
  • a level-holding means is arranged to sense the liquid level the second fluid chamber and supply clean fluid when the level sinks.
  • figure 1 of which shows a flow chart of a preferred embodiment of the invention
  • figure 2 of which schematically shows an embodiment of a separation tank used for the described embodiment.
  • the flow chart obvious details like valves have been omitted.
  • Fig. 1 a number of collecting tanks for cutting fluid at cutting machines are shown. From the collecting tanks 1 contaminated cutting fluid is conveyed to a container 3, by way of a pipeline 2.
  • the pipeline 2 may with advantage be arranged at some height over the metal cutting machines, in the same way as in a pipeline milking plant.
  • the container 3 is connected to a vacuum pump 4 and by means of this the container 3 and the pipeline 2 are put under vacuum. At each connection the pipeline 2 ends just below the surface in the collecting tank.
  • the cutting fluid contaminated with oil is sucked on to the cleaning plant, while the heavier metal particles remain on the bottom of the collecting tank.
  • From the container 3 the contaminated cutting fluid is conveyed to the separation tank 6 by way of a pipeline 5.
  • the inlet for cutting fluid is arranged such that the cutting fluid is given a tangential movement in the separation tank. Light contaminants are at this gathered near the surface in the middle of the separation tank and from there a fraction is withdrawn which is directed to a separator 8 by way of a pipeline 7.
  • the mixture of cutting fluid, sludge and metal particles, which are separated in the separation tank ⁇ , is conveyed to pipeline 7 by way of pipeline 7a.
  • the separator consists of a centrifugal separator but it is also possible to separate light contaminants from the cutting fluid by means of a skimmer, while heavy contaminants are separated by means of filter.
  • the obtained heavy phase which contains cleaned cutting fluid is conveyed to a second tank 11 for cleaned cutting fluid by way of a pipeline 10.
  • a second fraction from the separation tank which mainly contains cleaned cutting fluid is also transported to the tank 11 by way of a pipeline 12.
  • the cutting fluid is put under pressure by means which not are shown and returned by way of the pipeline 13 to the collecting tanks 1 at the cutting machine.
  • pipeline 13 may be arranged over the machines.
  • the collecting tanks are with advantage provided with, liquid level indicators (not shown in the drawing) in order to hinder that the tanks overflow.
  • Fig. 2 there is shown the separation tank 6 with a tangential inlet 14 connected with the pipeline 5.
  • the separation tank 6 there is also arranged an insertion with two coaxial, cylindrical walls 15, 16 and a bottom 17. In the insertion these walls separate two fluid chambers 18, 19 delimited from the fluid chamber in the separation tank.
  • the insertion consists of two coaxial cylinders but it may of course be designed in some other way as long as the in- and outlets of the insertion are designed such that the same flow conditions that are described below are obtained.
  • the upper edge 20 of the cylindrical wall 15 is arranged such that the edge is situated just below the liquid level in the separation tank.
  • the inlet to the fluid chamber 18 consequently consists of an annular brim inlet over the edge 20.
  • the fluid chamber 18 also has an outlet 21, which extends through the separation chamber and is connected to the pipeline 7.
  • a second fluid chamber 19 In this second fluid chamber 19 there is arranged a pipe 22, the lower part of which is fastened to the bottom of the insertion and the upper end of which is situated at the same level as the edge 20. Through this pipe the fluid chamber 19 is connected to the fluid chamber in the separation tank.
  • an outlet 25 In the bottom 17 of the insertion there is also arranged an outlet 25 from the fluid chamber 19 which is connected to the pipeline 12.
  • a level sensing means (not shown in the drawing) for example a float, is also arranged in the fluid chamber 19, which means actuate a valve 24 in a feed pipe 25 for clean cutting fluid.
  • In the bottom of the separation tank there is also an outlet pipeline 26 for sludge separated in the separation tank, which pipeline is connected to the pipeline 7a.
  • the separation tank according to the invention is intended to work in the following way.
  • the contaminated cutting fluid is conveyed tangentiall into the separation tank light contaminants are gathered in the middle of the tank and flow over the brim inlet into the fluid chamber 18. Heavy contaminants on the other hand sink towards the bottom of the tank and are collected there. Owing to the fact that the inlet to the fluid chamber 19 is arranged on a certain depth in the separation tank the cutting fluid that is collected in the fluid chamber 19 will be relatively clean.
  • the cleaning of the cutting fluid takes place in no less than four steps.
  • the first step consists of the preliminary separation of heavier metal contaminants in the collecting tank, while an upper fraction of the collecting tank is sucked to the cleaning plant.
  • Step two consists of the passage of the container 3 in which a certain part of the heavy particles are gathered at the bottom of the container, which particles intermittently are withdrawn from the bottom.
  • Step three consists of the cleaning in the separation tank which is described above.
  • Step four consists of the cleaning in the centrifugal separator from which, apart from the two liquid phases, a sludge phase consisting of small metal particles is withdrawn continuously or intermittently, which metal particles have not been separated in earlier separation steps .

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Centrifugal Separators (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Lubricants (AREA)
PCT/SE1978/000056 1977-10-10 1978-10-09 Method and arrangement for cleaning cutting fluid WO1979000192A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE782857079A DE2857079A1 (en) 1977-10-10 1978-10-09 Method and arrangement for cleaning cutting fluid

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SE7711328A SE411021B (sv) 1977-10-10 1977-10-10 Sett och anordning for rening av skervetska
SE7711328 1977-10-10

Publications (1)

Publication Number Publication Date
WO1979000192A1 true WO1979000192A1 (en) 1979-04-19

Family

ID=20332509

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/SE1978/000056 WO1979000192A1 (en) 1977-10-10 1978-10-09 Method and arrangement for cleaning cutting fluid

Country Status (8)

Country Link
US (1) US4325663A (en, 2012)
EP (1) EP0006925B1 (en, 2012)
DE (1) DE2857079A1 (en, 2012)
ES (1) ES473994A1 (en, 2012)
GB (1) GB2036577B (en, 2012)
IT (1) IT1099690B (en, 2012)
SE (1) SE411021B (en, 2012)
WO (1) WO1979000192A1 (en, 2012)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991012926A1 (de) * 1990-02-22 1991-09-05 Henkel Kommanditgesellschaft Auf Aktien Aufbereitungssystem für kühlschmierstoffe
EP0540494A1 (en) * 1991-10-28 1993-05-05 Fisher Controls International, Inc. Machine coolant recycling system
FR2691076A1 (fr) * 1992-05-15 1993-11-19 Ona Electro Erosion Système perfectionné de filtration par décantation de liquides avec des particules en suspension.

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US4522242A (en) * 1982-09-30 1985-06-11 Hutson James Henry Hydraulic fed log debarker
DE3521510A1 (de) * 1985-06-14 1986-12-18 Hanns-Heinz 8000 München Peltz Vorrichtung zur umlauffoerderung fluessigen kuehlmittels
US4636317A (en) * 1985-07-16 1987-01-13 Fluid Recycling Services, Inc. Recycling of metalworking fluids
US5217605A (en) * 1991-09-20 1993-06-08 Kottke Gordon V Portable multi-element electric discharge machine filter system
US5230793A (en) * 1991-09-25 1993-07-27 Barnes International, Inc. Chip filtration and removal system
DE9214364U1 (de) * 1992-10-23 1993-07-22 Johann Hintermaier CNC-Fräs- und Drehtechnik Maschinen- und Werkzeugbau, 83734 Hausham Versorgungssystem
US5417849A (en) * 1993-02-24 1995-05-23 Henry Filters, Inc. Machine tool coolant filtering system
US5314620A (en) * 1993-04-02 1994-05-24 Harvey Universal, Inc. Cutting oil treatment
US5632886A (en) * 1993-04-02 1997-05-27 Harvey Universal, Inc. Cutting oil treatment apparatus
US5380446A (en) * 1993-10-04 1995-01-10 Bratten; Jack R. Method for filtration of machine tool coolant
AT403021B (de) * 1994-04-25 1997-10-27 Vaillant Gmbh Verfahren zum bearbeiten von werkstücken auf einer werkzeugmaschine unter verwendung von schneidflüssigkeit und wasch- und aufbereitungsstation für eine schneidflüssigkeit
US5466380A (en) * 1994-06-20 1995-11-14 Bratten; Jack R. Sump system and method for collecting liquid to be filtered
US5593596A (en) 1994-06-20 1997-01-14 Bratten; Jack R. System and method for collecting cutting fluid liquid and chips
US5590678A (en) * 1994-08-31 1997-01-07 F & F Filter- Und Fordertechnik Gmbh Device for the disposal of liquid media
DE4436003C2 (de) * 1994-10-08 2002-04-11 F & F Filter Und Foerdertechni Vorrichtung zum Entsorgen von flüssigen Medien
US5447642A (en) * 1994-12-12 1995-09-05 Schenach; Thomas A. Metalworking fluid recycling process with pasteurization by direct steam injection
AU714869B2 (en) * 1996-02-15 2000-01-13 Zeta Heiwa Ltd. Method and apparatus for feeding coolant liquid and separating and recovering it in cutting machine and grinding machine
US5800104A (en) * 1996-04-12 1998-09-01 Miyano; Toshiharu Tom Liquid coolant/lubricant recovery system for machine tools
KR100253281B1 (ko) * 1997-03-29 2000-04-15 김영환 반도체장비의폐액자동회수장치
DE10043418A1 (de) * 2000-09-04 2002-04-18 Hilti Ag Kühl- und Spülvorrichtung für Werkzeuge zur Bearbeitung von Gestein
US6508944B1 (en) * 2001-08-14 2003-01-21 Jack R. Bratten Vacuum flush assist system and process for handling machining cutting fluid
US7172689B2 (en) * 2004-02-20 2007-02-06 Bratten Jack R Arrangement and method for maintaining a minimum flow velocity in the coolant return of a machine tool coolant filtration system
US7410569B1 (en) * 2005-11-18 2008-08-12 Turhan A. Tilev Filtration system for metalworking fluids
US7919438B2 (en) * 2006-02-28 2011-04-05 The Board Of Trustees Of The University Of Illinois Method and system for treating a metalworking operation
US8763617B2 (en) * 2009-06-24 2014-07-01 Saint-Gobain Abrasives, Inc. Material removal systems and methods utilizing foam
EP3188876B1 (en) * 2014-09-03 2020-09-30 Zebra Skimmers Corp. Liquid supply systems
JP6481379B2 (ja) * 2015-01-19 2019-03-13 いすゞ自動車株式会社 クーラントゴミ回収装置
JP6100856B1 (ja) * 2015-09-30 2017-03-22 ファナック株式会社 付着した切削液を検出する電子部品の筐体および該筐体を備えたモータ駆動装置
US12179299B2 (en) * 2018-08-07 2024-12-31 Illinois Tool Works Inc. Machine tool with recirculating coolant filtration system
DE102020002499A1 (de) 2020-04-26 2021-10-28 Smart Material Printing B.V. Vorrichtung und Verfahren zur Reinigung und Wiedergewinnung gebrauchter Schmierstoffe und/oder Kühlschmierstoffe
CN116096530A (zh) * 2020-09-16 2023-05-09 伊利诺斯工具制品有限公司 用于物质去除机的竖管再循环系统

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SE395123B (sv) * 1972-05-03 1977-08-01 Master Chemical Corp Sett att tillfora en vattenhaltig sker- eller slipvetska till verktygsmaskiner

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US4094783A (en) * 1977-09-29 1978-06-13 Jackson George F Centrifugal flotation separator

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DE2213005A1 (en, 2012) * 1971-03-31 1972-10-12
SE395123B (sv) * 1972-05-03 1977-08-01 Master Chemical Corp Sett att tillfora en vattenhaltig sker- eller slipvetska till verktygsmaskiner

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1991012926A1 (de) * 1990-02-22 1991-09-05 Henkel Kommanditgesellschaft Auf Aktien Aufbereitungssystem für kühlschmierstoffe
EP0540494A1 (en) * 1991-10-28 1993-05-05 Fisher Controls International, Inc. Machine coolant recycling system
FR2691076A1 (fr) * 1992-05-15 1993-11-19 Ona Electro Erosion Système perfectionné de filtration par décantation de liquides avec des particules en suspension.

Also Published As

Publication number Publication date
IT7828476A0 (it) 1978-10-05
ES473994A1 (es) 1979-10-16
SE411021B (sv) 1979-11-26
EP0006925A1 (en) 1980-01-23
EP0006925B1 (en) 1982-02-17
IT1099690B (it) 1985-09-28
DE2857079A1 (en) 1980-12-04
SE7711328L (sv) 1979-04-11
DE2857079C2 (en, 2012) 1987-12-10
GB2036577A (en) 1980-07-02
US4325663A (en) 1982-04-20
GB2036577B (en) 1982-07-21

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