USRE40819E1 - Semiconductor device with improved bond pads - Google Patents
Semiconductor device with improved bond pads Download PDFInfo
- Publication number
- USRE40819E1 USRE40819E1 US09/438,692 US43869299A USRE40819E US RE40819 E1 USRE40819 E1 US RE40819E1 US 43869299 A US43869299 A US 43869299A US RE40819 E USRE40819 E US RE40819E
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- United States
- Prior art keywords
- semiconductor device
- bonding surface
- openings
- bond
- bond pads
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 8
- 238000002161 passivation Methods 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims 2
- 239000011810 insulating material Substances 0.000 claims 2
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000005530 etching Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000005360 phosphosilicate glass Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
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- H01L24/02—Bonding areas ; Manufacturing methods related thereto
- H01L24/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
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Definitions
- the invention relates to semiconductor devices having bond pads for connection to an external circuit and, more particularly, to an improved bond pad having openings in the bonding surface of the bond pad.
- bond pads are select areas of the interconnect wiring pattern left exposed after formation of the passivation layer which covers the semiconductor die.
- the active circuits in the die are connected to the interconnect wiring and accessed through the bond pads.
- Thin wires are bonded to the bond pads. These bond wires electrically connect the bond pads to metal leads which, after the die/lead assembly has been enclosed within a sealed package, are inserted into or otherwise attached to a printed circuit board.
- a heat block heats the die and the leads to a temperature of about 150° C. to 350° C.
- the end of the bond wire is heated by an electrical discharge or a hydrogen torch to a molten state, thus forming a ball of molten metal on the end of the bond wire.
- the molten ball is pressed by a bonding capillary tool against the heated bond pad, sometimes in combination with ultrasonic vibration, to alloy the metallic elements of the wire and the metal bond pad and thereby bond the wire to the pad.
- the bonding capillary tool is then moved to a bonding site on the appropriate lead.
- the wire is pressed against the heated lead to bond the wire to the lead.
- the bond wire is then tensioned and sheared. The process is repeated for each bond pad on the die.
- the bonding surface of conventional bond pads is substantially flat.
- the present invention is directed in general to an improved bond pad and, more specifically, to a bond pad having openings formed in the bonding surface of the bond pad. It is believed that forming openings in the bonding surface of the bond pad may, in some instances, improve the strength of the wire bond.
- a semiconductor device that includes a bond pad electrically connected to an active circuit in the semiconductor device and at least one opening formed in the bonding surface of the bond pad.
- the opening(s) may include recesses extending partially into the bonding surface or channels that extend entirely through the bond pad.
- Various shapes and configurations of the openings may be used and tailored to specific device requirements.
- the openings may be a pattern of rectangular channels disposed about the center of the bonding surface or an array of holes.
- FIG. 1 is a top down plan view of a bond pad having a series of rectangular channels arranged parallel to one another.
- FIG. 2 is a cross section view taken along the line A—A in FIG. 1 wherein the openings extend through the bond pad.
- FIG. 3 is a cross section view taken along the line A—A in FIG. 1 wherein the openings extend only partially into the bond pad.
- FIG. 4-6 are top down plan views of alternative embodiments of the invented bond pad having various configurations of openings.
- FIGS. 7-9 are cross section views of the device of FIG. 1 at various stages of fabrication.
- FIG. 10 is an expanded view of the bond between a bond wire and the bond pad of FIG. 1 .
- FIGS. 1 and 2 are a top down plan view and a cross section view, respectively, of one of the preferred embodiments of the present invention.
- semiconductor device 10 can be any integrated circuit device, such as a random access memory (RAM), a programmable read only memory (PROM), a logic circuit or any type of application specific integrated circuit device.
- the active circuits (not shown), which are formed in a main region 12 of the semiconductor device 10 , are electrically connected to bond pads 14 .
- Bond pads 14 constitute select areas of a wiring pattern exposed through holes 16 in passivation layer 18 .
- the wiring pattern and, correspondingly, bond pads 14 are formed on thick insulating layer 20 . Openings 22 are formed in the bonding surface 24 of bond pads 14 .
- openings 22 extend through bond pads 14 , as shown in FIG. 1 .
- openings 22 may be recesses that extend only partially into bonding surface 24 , as shown in FIG. 3 .
- Openings 22 comprise a series rectangular channels arranged parallel to one another as shown in FIG. 1 .
- Other shapes and configurations may also be used and tailored to specific device requirements.
- openings 22 may comprise a pattern of radiating channels disposed about the center of bonding surface 24 as illustrated in FIGS. 4 , an array of L shaped channels as shown in FIG. 5 , or an array of holes as shown in FIG. 6 .
- the center portion of bonding surface 24 may be left free of openings.
- openings are believed to promote a more robust bond by increasing the surface area available for bonding, but without increasing the size of the bond pad.
- sidewalls of openings 22 collapse during the bonding process, thereby further increasing bond strength.
- semiconductor device 10 is formed using conventional fabrication processes and materials well known in the art, including etching predetermined patterns into the various layers of material. Such etching is referred to herein for convenience as “patterning and etching.” Photolithography and reactive ion etching, for example, are commonly used pattern and etch processes. These or other pattern and etch processes, well known to those skilled in the art, may be used to implement the present invention. Referring first to FIG. 7 , active circuits (not shown) are formed in a main region 12 of semiconductor device 10 .
- Thick insulating layer 20 is formed over the active circuits and usually extends into the periphery to cover the entire upper surface of the device. Insulating layer 20 is patterned and etched, and this etch may continue down through inferior layers of material, to open contact vias (not shown) to the active circuits. A layer of metal 26 , typically aluminum, is deposited over insulating layer 20 and into the contact vias.
- metal layer 26 is patterned and etched to form an interconnect wiring pattern.
- openings 22 are formed in select areas of the wiring pattern at the desired locations of the bond pads 14 .
- passivation layer 18 typically made of phosphosilicate glass or silicon nitride, is then deposited over the entire surface of the device and patterned and etched to form holes 16 and thereby expose the select areas of the wiring pattern in which openings 22 were previously formed. Those areas of the wiring pattern exposed through holes 16 in passivation layer 18 constitute bond pads 14 .
- openings 22 extend through bond pads 14
- a portion of the material comprising passivation 18 will typically be left in the bottom of the openings 22 . If, and to what extent, such material remains in openings 22 will depend on the duration and selectively of the passivation layer etch.
- bond wire 30 is bonded to bond pad 14 .
- Bond wire 30 serves as an electrode for connection to an external circuit.
- this wire bond connection is made by forming a molten ball on the end of bond wire 30 and pressing the molten ball against bond pad 14 , which has been heated to a temperature 150° C. and 350° C., in the presence of ultrasonic vibration to alloy the metallic elements of bond wire 30 and bond pad 14 . It is believed that the bonding process causes the sidewalls of openings 22 to collapse resulting in the bond shown in FIG. 10 .
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- Wire Bonding (AREA)
Abstract
Description
Claims (17)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US09/438,692 USRE40819E1 (en) | 1995-12-21 | 1999-11-11 | Semiconductor device with improved bond pads |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US08/577,911 US5686762A (en) | 1995-12-21 | 1995-12-21 | Semiconductor device with improved bond pads |
US09/438,692 USRE40819E1 (en) | 1995-12-21 | 1999-11-11 | Semiconductor device with improved bond pads |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US08/577,911 Reissue US5686762A (en) | 1995-12-21 | 1995-12-21 | Semiconductor device with improved bond pads |
Publications (1)
Publication Number | Publication Date |
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USRE40819E1 true USRE40819E1 (en) | 2009-07-07 |
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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US08/577,911 Ceased US5686762A (en) | 1995-12-21 | 1995-12-21 | Semiconductor device with improved bond pads |
US09/438,692 Expired - Lifetime USRE40819E1 (en) | 1995-12-21 | 1999-11-11 | Semiconductor device with improved bond pads |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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US08/577,911 Ceased US5686762A (en) | 1995-12-21 | 1995-12-21 | Semiconductor device with improved bond pads |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080150147A1 (en) * | 2004-11-23 | 2008-06-26 | International Business Machines Corporation | High surface area aluminum bond pad for through-wafer connections to an electronic package |
Families Citing this family (55)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3526376B2 (en) | 1996-08-21 | 2004-05-10 | 株式会社東芝 | Semiconductor device and manufacturing method thereof |
US6143396A (en) * | 1997-05-01 | 2000-11-07 | Texas Instruments Incorporated | System and method for reinforcing a bond pad |
JPH1168504A (en) * | 1997-08-11 | 1999-03-09 | Murata Mfg Co Ltd | Surface acoustic wave device |
WO1999038204A1 (en) * | 1998-01-23 | 1999-07-29 | Rohm Co., Ltd. | Damascene interconnection and semiconductor device |
TW411602B (en) * | 1998-02-07 | 2000-11-11 | Winbond Electronics Corp | Semiconductor manufacturing process and its structure which can prevent bonding pad fall-off due to the plug process |
US6329712B1 (en) | 1998-03-25 | 2001-12-11 | Micron Technology, Inc. | High density flip chip memory arrays |
KR100265566B1 (en) * | 1998-05-12 | 2000-09-15 | 김영환 | Ship stack package |
US5942800A (en) * | 1998-06-22 | 1999-08-24 | Taiwan Semiconductor Manufacturing Co., Ltd. | Stress buffered bond pad and method of making |
US6566249B1 (en) * | 1998-11-09 | 2003-05-20 | Cypress Semiconductor Corp. | Planarized semiconductor interconnect topography and method for polishing a metal layer to form wide interconnect structures |
US6444295B1 (en) | 1998-12-29 | 2002-09-03 | Industrial Technology Research Institute | Method for improving integrated circuits bonding firmness |
JP4021104B2 (en) * | 1999-08-05 | 2007-12-12 | セイコーインスツル株式会社 | Semiconductor device having bump electrodes |
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