US9958204B2 - System for treating objects - Google Patents

System for treating objects Download PDF

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US9958204B2
US9958204B2 US14/395,085 US201314395085A US9958204B2 US 9958204 B2 US9958204 B2 US 9958204B2 US 201314395085 A US201314395085 A US 201314395085A US 9958204 B2 US9958204 B2 US 9958204B2
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installation
air
tunnel
unit
objects according
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US20150089827A1 (en
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Daniel Sluka
Reiner Erhardt
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Eisenmann SE
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Eisenmann SE
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/001—Heating arrangements using waste heat
    • F26B23/002—Heating arrangements using waste heat recovered from dryer exhaust gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/061—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
    • F23G7/065—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating using gaseous or liquid fuel
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
    • F23L7/007—Supplying oxygen or oxygen-enriched air
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/001—Heating arrangements using waste heat
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/02—Heating arrangements using combustion heating
    • F26B23/022—Heating arrangements using combustion heating incinerating volatiles in the dryer exhaust gases, the produced hot gases being wholly, partly or not recycled into the drying enclosure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00—Drying solid materials or objects by processes involving the application of heat
    • F26B3/18—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact
    • F23N2037/02—
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23N—REGULATING OR CONTROLLING COMBUSTION
    • F23N2237/00—Controlling
    • F23N2237/02—Controlling two or more burners
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/12—Vehicle bodies, e.g. after being painted
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/02—Heating arrangements using combustion heating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00—Combustion technologies with mitigation potential
    • Y02E20/12—Heat utilisation in combustion or incineration of waste
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00—Combustion technologies with mitigation potential
    • Y02E20/14—Combined heat and power generation [CHP]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00—Combustion technologies with mitigation potential
    • Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
    • Y02E20/344—
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
    • Y02P70/405—
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00—Climate change mitigation technologies for sector-wide applications
    • Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • Y02P80/15—On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

Definitions

  • the invention relates to an installation for treating objects having
  • the air withdrawn from the temperature control tunnel or tunnel section is laden mainly with solvent which is released during the drying process. Coating constituents released during the drying of the objects are also found in this air.
  • This measure is based on the realisation that, for the heating of the circulating air, mostly only part of the energy contained in the primary gas of the heating unit is utilised.
  • An electric generator can in this case be driven, for example, via a gas turbine which, for its part, is operated by the primary gas flow.
  • exhaust air can be supplied at least partly to a burner of the heating unit in the form of combustion air.
  • the heating unit acts, so to speak, as thermal afterburning for the solvents from the temperature control tunnel.
  • an electrolysis unit in which oxygen O 2 can be electrolytically produced and can be supplied to the mixing unit.
  • the electrical energy required for the electrolysis in the electrolysis unit is particularly advantageously generated at least partly by the generator. As a result, the energy obtained is efficiently utilised for the operation of the installation.
  • the carbon dioxide CO 2 required for the Sabatier process can be obtained particularly advantageously by means of a carbon dioxide separator, by means of which carbon dioxide CO 2 can be separated from waste gas of the heating unit and can then be supplied to the Sabatier reaction unit.
  • methane CH 4 produced in the Sabatier reaction unit can be led in the form of combustible gas to a burner of the heating unit.
  • a further favourable way of generating electrical energy exists when an ORC reactor is provided, in which, in a manner known per se, an Organic Rankine Cycle can be performed, which is coupled to an electric generator in such a way that electrical energy is generated during the operation of the ORC reactor. This electrical can then be fed back to the installation and utilised there.
  • the ORC reactor can, for its part, be operated energy-efficiently when it is supplied with thermal energy via a heating fluid which can be led in a heating circuit through a heat exchanger, where the heating fluid absorbs waste heat of the heating unit which it releases again as thermal energy in the ORC reactor.
  • the waste heat of the heating unit which has hitherto still not been used can be additionally utilised as an energy source.
  • the ORC reactor can be supplied with thermal energy via a heating fluid which is led through a heat exchanger, where the heating fluid absorbs heat from exhaust air from the temperature control tunnel which it releases again as thermal energy in the ORC reactor.
  • the device for temperature control of the objects comprises a cooling tunnel
  • an adsorption refrigerating device which can be supplied with thermal energy from the exhaust air of the temperature control tunnel via a heat exchanger circuit, for which exhaust air can be led through a heat exchanger of the heat exchanger circuit.
  • the overall energy balance of the installation can be further improved when the latter comprises a device for coating objects.
  • the installation comprises a pyrolysis device, in which combustible residual materials arising in the coating device can be pyrolysed, resulting in pyrolysis gas,
  • pyrolysis gas can be supplied in the form of combustible gas at least partly to a burner of the heating unit.
  • the combustible gas can comprise methane CH 4 from the Sabatier process and/or pyrolysis gas.
  • the combustible gas can additionally comprise, for example, natural gas which is supplied from an external source.
  • adsorption filter devices are known which, however, for their part have to be regenerated again after adsorption of a maximum amount of solvent or other constituents. For this, in general, the temperature is increased and the adsorbed substances desorb.
  • the coating device now comprises an adsorption filter device, by means of which process air of the coating device can be filtered, it is particularly advantageous when a regeneration device is provided, by means of which exhaust air from the drying tunnel can be led through the adsorption filter device for the purpose of regeneration.
  • FIG. 2 denotes as a whole an installation in which objects, not shown specifically, are treated in different treatment zones, of which a drying zone 4 and a coating zone 6 are shown by way of example.
  • a drying zone 4 for example, the objects painted in the coating zone 6 are dried; the coating zone 6 will be returned to again below.
  • the objects may be, for example, vehicle bodies or parts of vehicle bodies; in principle, however, the concept explained in the following may be applied to the treatment of any objects.
  • a dryer 8 with a housing 10 , in which a temperature control tunnel in the form of a drying tunnel 12 is accommodated.
  • the drying tunnel 12 comprises a plurality of tunnel sections arranged one behind the other, with three tunnel sections 14 . 1 , 14 . 2 and 14 . 3 being shown in the present exemplary embodiment.
  • the drying tunnel 12 may, however, in a manner known per se, also have only one single or two tunnel sections or more than three tunnel sections.
  • the objects are conveyed by a conveying system (not illustrated) in a conveying direction 16 and first of all pass into an entrance lock 18 and from there into the drying tunnel 12 .
  • the objects finally leave the dryer 8 in a dried state through an exit lock 20 after passing through the tunnel sections 14 . 1 , 14 . 2 and 14 . 3 .
  • the dryer 8 further comprises a cooling tunnel 22 , through which the objects are conveyed after they have left the drying tunnel 12 through exit lock 20 .
  • a motor-operated gate 24 At the entrance of the entrance lock 18 and at the exit from the cooling tunnel 22 , there is provided in each case a motor-operated gate 24 , in order to be able to keep to a minimum an exchange of the lock atmosphere and cooling-tunnel atmosphere with the environment.
  • tunnel sections 14 . 1 , 14 . 2 and 14 . 3 and components of the installation 2 cooperating therewith will now be explained taking the example of the tunnel section 14 . 1 , with reference symbols also only being provided in that section. What is stated in this regard applies mutatis mutandis to the other tunnel sections 14 . 2 and 14 . 3 accordingly.
  • the drying tunnel 12 has in the tunnel section 14 . 1 an air outlet 26 , via which this tunnel air is sucked out by means of a fan 28 .
  • This tunnel air is then fed back into the tunnel section 14 . 1 again via an air inlet 30 , so that tunnel air as a whole is circulated in a circuit 32 as circulating air.
  • the fed-back air is directed, e.g. via nozzles 34 , onto the objects to be dried and is normally at a temperature between about 140° C. and 220° C. It is assumed below that the solvent-containing air in the tunnel section 14 . 1 is at a temperature of about 200° C.
  • the circulating air flows through a conditioning unit 36 , in which it is e.g. filtered and freed from entrained particles, as well as optionally humidified or dehumidified, before re-entering the tunnel section 14 . 2 .
  • a conditioning unit 36 in which it is e.g. filtered and freed from entrained particles, as well as optionally humidified or dehumidified, before re-entering the tunnel section 14 . 2 .
  • the circulating air is heated in the conditioning unit 36 , for which the tunnel section 14 . 1 is assigned a heating unit 38 , by means of which air sucked out of the tunnel section 14 . 1 can be heated before being fed back into the tunnel section 14 . 1 again.
  • each tunnel section 14 . 1 , 14 . 2 and 14 . 3 is assigned its own heating unit 38 , different temperatures can be maintained in the tunnel sections 14 . 1 , 14 . 2 , 14 . 3 , as is most favourable in each case for the drying process.
  • a hot primary gas flow is generated in the heating unit 38 via a burner 40 in a manner known per se.
  • the heating unit 38 is supplied with a combustible gas and combustion air, as will be discussed again below.
  • Primary gas, which is generated in the heating unit 38 is led into a circulating air heat exchanger 42 which is arranged in the circuit 32 of the tunnel air and where the latter is heated by the hot primary gas.
  • a single heating unit 38 it is also possible for only a single heating unit 38 to be provided for the drying tunnel 12 .
  • each tunnel section 14 comprises a cold air inlet with a cold air flap valve for not specifically preheated fresh air and a hot air inlet with a hot air flap valve for preheated fresh air.
  • Each tunnel section 14 can be separately supplied with fresh air not preheated or optionally also cooled fresh air, via the cold air inlet.
  • each tunnel section can be separately supplied with temperature-controlled fresh air via the hot-air inlet.
  • each tunnel section 14 is connected via its own exhaust air outlet to the exhaust air line 52 , the exhaust air volume flow from each tunnel section 14 being adjustable via a separate flap valve.
  • the circulating air for temperature control of the objects can, in this concept, merely be circulated within a specific tunnel section 14 without having to flow through a heat exchanger.
  • the flap valves of the cold air inlet, of the hot air inlet and of the exhaust air outlet are coordinated with one another for each tunnel section.
  • the temperature of the tunnel air in a tunnel section 14 can be individually adjusted in dependence on the volume flows of the sucked-out exhaust air and the supplied cold air and hot air.
  • the temperature of the circulated air of each tunnel section 14 is furthermore monitored here in real time by means of a separate temperature sensor, so that it is possible to react immediately to temperature changes of the circulating air in each tunnel section 14 by controlling the flap valves accordingly and changing the volume flows of exhaust air, cold air and hot air.
  • the heating unit 38 is coupled to an electric generator 44 in such a way that electrical energy is generated by the generator 44 during the operation of the heating unit 38 .
  • a power plant in the manner of a combined heat and power unit 46 known per se is formed.
  • the electrical energy obtained in this manner is led via an electric line 48 a into an electric collective line 48 and via the latter to a current storage device 50 , from where electrical energy can be retrieved and utilised at a later time. This will be discussed below.
  • solvent-containing tunnel atmosphere prevails in the drying tunnel 12 .
  • solvent-containing tunnel atmosphere is substantially continuously removed from the drying tunnel 12 and replaced by fresh air.
  • tunnel atmosphere is sucked out as exhaust air via an exhaust air line 52 , in which an exhaust air fan 54 is arranged, while unpolluted fresh air is fed into the drying tunnel 12 via fresh air lines 56 from a fresh air source 58 , illustrated as a fan, via the entrance lock 18 and the exit lock 20 of the dryer 8 .
  • a fresh air source 58 illustrated as a fan
  • Dedicated fresh air fans 58 are also present at the entrance lock 18 and the exit lock 20 .
  • the exhaust air line 52 leads to a mixing unit in the form of a mixing chamber 62 for combustion air, where the solvent-containing exhaust air is enriched with O 2 and optionally humidified with a humidifying device 64 .
  • This results in combustion air which is supplied to the burners 40 of each heating unit 38 via in each case a branch line 66 a of a branching combustion air line 66 .
  • a motor-operated flap valve V 4 is arranged in each branch 66 a of the combustion air line 66 , so that the inflow of combustion air coming from the mixing chamber 62 can be separately adjusted for each burner 40 .
  • the oxygen O 2 which is supplied to the exhaust air from the drying tunnel 12 in the mixing chamber 62 comes from an oxygen source 68 which is formed, in the present exemplary embodiment, as an electrolysis unit 70 in which oxygen O 2 is produced electrolytically.
  • an oxygen source 68 which is formed, in the present exemplary embodiment, as an electrolysis unit 70 in which oxygen O 2 is produced electrolytically.
  • water H 2 O is split electrolytically into hydrogen H 2 and oxygen O 2 in a manner known per se.
  • the oxygen O 2 is led to the mixing chamber 62 via an oxygen line 72 .
  • the combustion air enriched with oxygen in this way, the combustion process in each heating unit 38 is improved.
  • the electrical energy required for the electrolysis of water is obtained from the generators 44 of the combined heat and power units 46 and led from the current storage device 50 to the electrolysis unit 70 via an electric supply line 74 .
  • the electrolysis of water in the electrolysis unit 70 is linked in a manner known per se to a Sabatier process, which is carried out a Sabatier reaction unit 76 and in which process methane CH 4 and water H 2 O are obtained from carbon dioxide CO 2 and hydrogen H 2 in a known manner.
  • the carbon dioxide CO 2 employed in the Sabatier process in the Sabatier reaction unit 76 passes, via a carbon dioxide line 82 , from a carbon dioxide separator 84 to the Sabatier reaction unit 76 .
  • carbon dioxide separator 84 carbon dioxide CO 2 is separated from the exhaust gases of the heating units 38 in a manner known per se. For this, their exhaust gases are removed via exhaust gas lines 86 a which merge into an exhaust gas collective line 86 leading to the carbon dioxide separator 84 ; a fan 88 is arranged in the exhaust gas collective line 86 .
  • the exhaust gases of the combined heat and power units 46 which are freed from carbon dioxide CO 2 are led from the carbon dioxide separator 84 to a catalysis unit 90 , subjected to catalytic cleaning there and after that discharged via the roof.
  • the methane CH 4 produced in the Sabatier process is led via a gas line 92 to a mixing chamber 94 for combustible gas, where it is mixed with natural gas from a natural gas source 96 , whereby combustible gas for the combined heat and power units 46 or their burners 40 is obtained.
  • a mixing chamber 94 for combustible gas for the combined heat and power units 46 or their burners 40 is obtained.
  • the combustible gas is supplied to the burners 40 of each heating unit 38 from the mixing chamber 94 via in each case a branch line 98 a of a branching combustible gas line 98 .
  • a motor-operated flap valve V 5 is arranged in each branch 98 a of the combustible gas line 98 , so that the inflow of combustible gas coming from the mixing chamber 94 can be separately adjusted for each burner 40 .
  • the mixing chamber 94 is furthermore assigned a motor-operated flap valve V 6 , via which the combustible gas amount fed from the mixing chamber 94 into the combustible gas line 98 can be adjusted.
  • a pyrolysis gas line 100 Downstream of the flap valve V 6 of the mixing chamber 94 , a pyrolysis gas line 100 leads via a flap valve V 7 into the combustible gas line 98 . Via the pyrolysis gas line 100 , pyrolysis gas can be fed into the combustible gas line 98 and mixed there with the gas coming from the mixing chamber 94 to form combustible gas. If the flap valve V 6 on the mixing chamber 94 is closed, the burners 40 of the combined heat and power units 46 are supplied with the pyrolysis gas alone as the combustible gas.
  • the pyrolysis gas is produced in a pyrolysis chamber 102 during the pyrolysis of residual materials which arise in the coating zone 6 .
  • a coating booth 104 in which objects are provided with a paint coating in a plurality of steps.
  • usable residual materials which arise there are, inter alia, paint overspray, paint filters, cleaning cloths, wax residues and the like.
  • a coating booth 104 During the coating operation, solvents are released in a coating booth 104 .
  • the latter In order to remove these solvents from the coating booth 104 , the latter is subjected to a throughflow of booth air which is led through the coating booth 104 in a manner known per se and leaves the latter as solvent-containing process air.
  • the process air from the coating booth 104 is led through an adsorption filter unit 106 , for example an activated carbon filter, and filtered in the process.
  • a filter medium adsorbs solvents or other gaseous impurities. From time to time, such a filter medium has to be regenerated and freed from adsorbed solvents and other impurities.
  • a bypass line 108 branches off from the exhaust air line 52 from the drying tunnel 12 as a regeneration device, via which exhaust air from the drying tunnel 12 can flow through the filter unit 106 in a counterflow to the process air from the coating booth 104 .
  • the filter medium desorbs adsorbed solvent and other impurities again, which are then taken up by the hot exhaust air and removed from the filter.
  • the exhaust air then carries along with it the solvent and any further gaseous impurities when it passes to the mixing chamber 62 for the combustion air.
  • the filter used is thermally cleaned by the exhaust air from the drying tunnel 12 .
  • the bypass line 108 there are arranged downstream and upstream of the filter unit 106 motor-operated flap valves V 8 and V 9 , respectively, so that the volume flow of exhaust air through the filter unit 106 can be adjusted and a back-flow of solvent-laden exhaust air into the filter unit 106 can be prevented when the flap valve V 8 is closed during filtering operation.
  • an ORC generator 110 contributes to the electrical energy required for the electrolysis of water in the electrolysis unit 70 .
  • This ORC generator 110 is operated in a manner known per se by means of an Organic Rankine Cycle (ORC) which is operated as a low-temperature ORC process in an ORC reactor 112 at temperatures from about 80° C.
  • ORC Organic Rankine Cycle
  • a working fluid of the ORC process drives a gas turbine, not shown specifically, which in turn is coupled to the generator.
  • the thermal energy required for evaporation of the working fluid of the ORC process is partly obtained via a heat exchanger 114 , which is arranged in the exhaust air line 52 and through which the exhaust air flows on its way to the mixing chamber 62 for combustion air.
  • a heating fluid is led through the heat exchanger 114 , the fluid absorbing heat from the exhaust air there and releasing it again as thermal energy in is the ORC reactor 112 .
  • the exhaust air from the drying tunnel 12 can furthermore be cooled to about room temperature and at this temperature led to the combined heat and power units 46 as combustion air, whereby a stable operation of the combined heat and power units 46 is possible.
  • the thermal energy required for the ORC process is also obtained from the waste heat of the combined heat and power units 46 .
  • a heating fluid is led from the ORC reactor 112 by means of a pump 116 in a heating circuit 118 through heat exchangers 120 of the heating units 38 and back to the ORC reactor 112 .
  • the heat exchangers 120 are, for example, lubricating-oil or cooling-water heat exchangers, via which waste heat of the heating units 38 is now transmitted to the heating fluid of the ORC process, and then released again as thermal energy in the ORC reactor 112 .
  • the electrical energy generated by means of the generators 44 of the combined heat and power units 46 and the ORC generator 110 can be used for all electric loads present.
  • these are in particular the motor-operated flap valves and the fans.
  • the exhaust air from the drying tunnel 12 is also led through a further heat exchanger of a heat exchanger circuit 122 , via which an adsorption refrigerating device 124 is supplied with thermal energy which is assigned to the cooling tunnel 22 .
  • the adsorption refrigerating device 124 cools a circulating air flow which is sucked out of the cooling tunnel 22 in a cooling circuit 126 by means of a fan 128 and is led to the adsorption refrigerating device 124 . After its cooling, the circulating air is delivered back to the cooling tunnel 22 and via a nozzle arrangement 130 to the objects to be cooled.
  • the heating unit 38 is a fluidised-bed combustion plant, as known per se.
  • residual materials with a sufficient heating value which arise in the coating zone 6 , e.g. in the coating booth 104 , can be employed as substitute fuel, in addition to separately supplied fossil fuels.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Microbiology (AREA)
  • Drying Of Solid Materials (AREA)
  • Treating Waste Gases (AREA)
  • Furnace Details (AREA)
  • Incineration Of Waste (AREA)
US14/395,085 2012-04-20 2013-03-27 System for treating objects Expired - Fee Related US9958204B2 (en)

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RU2645188C2 (ru) 2018-02-16
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US20150089827A1 (en) 2015-04-02
DE102012007769A1 (de) 2013-10-24
BR112014025541A2 (de) 2017-06-20
CN104246403A (zh) 2014-12-24
BR112014025541A8 (pt) 2017-10-10
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EP2839230B1 (de) 2019-05-15
WO2013156105A1 (de) 2013-10-24

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