US6588056B2 - Web trim collection system - Google Patents

Web trim collection system Download PDF

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Publication number
US6588056B2
US6588056B2 US09/971,466 US97146601A US6588056B2 US 6588056 B2 US6588056 B2 US 6588056B2 US 97146601 A US97146601 A US 97146601A US 6588056 B2 US6588056 B2 US 6588056B2
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US
United States
Prior art keywords
bin
trim
collection
web
collection system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US09/971,466
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English (en)
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US20030066157A1 (en
Inventor
Russell W. Holbrook
Edward M. Ifkovits
Douglas G. Long
Daniel J. Williams
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DMT Solutions Global Corp
Original Assignee
Pitney Bowes Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pitney Bowes Inc filed Critical Pitney Bowes Inc
Priority to US09/971,466 priority Critical patent/US6588056B2/en
Assigned to PITNEY BOWES INC. reassignment PITNEY BOWES INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HOLBROOK, RUSSELL W., IFKOVITS, EDWARD M., LONG, DOUGLAS G., WILLIAMS, DANIEL J.
Priority to CA002406586A priority patent/CA2406586C/en
Priority to EP02022279A priority patent/EP1300222B1/de
Priority to DE60224626T priority patent/DE60224626T2/de
Publication of US20030066157A1 publication Critical patent/US20030066157A1/en
Application granted granted Critical
Publication of US6588056B2 publication Critical patent/US6588056B2/en
Assigned to DEUTSCHE BANK AG NEW YORK BRANCH reassignment DEUTSCHE BANK AG NEW YORK BRANCH SECURITY AGREEMENT Assignors: DMT SOLUTIONS GLOBAL CORPORATION
Assigned to DEUTSCHE BANK AG NEW YORK BRANCH reassignment DEUTSCHE BANK AG NEW YORK BRANCH TERM LOAN SECURITY AGREEMENT Assignors: DMT SOLUTIONS GLOBAL CORPORATION
Assigned to DMT SOLUTIONS GLOBAL CORPORATION reassignment DMT SOLUTIONS GLOBAL CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PITNEY BOWES INC.
Anticipated expiration legal-status Critical
Assigned to DMT SOLUTIONS GLOBAL CORPORATION reassignment DMT SOLUTIONS GLOBAL CORPORATION RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: DEUTSCHE BANK AG NEW YORK BRANCH
Assigned to DMT SOLUTIONS GLOBAL CORPORATION reassignment DMT SOLUTIONS GLOBAL CORPORATION RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: DEUTSCHE BANK AG NEW YORK BRANCH
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction

Definitions

  • the present invention is related generally to web handling apparatus and more particularly, to the collecting and removing of web trim.
  • Some printers and document handling systems use one or more tractor feeders to move a continuous paper web.
  • sprockets are generally use to drive strips at the outer edges of a paper web. The strips are often trimmed or stripped away in a post-processing step. These paper strips, or web trim, are thrown out or recycled. In the stripping processing, paper dust is usually generated as the strips are trimmed. The web trim and paper dust must be somehow collected and discarded.
  • U.S. Pat. No. 5,322,232 discloses a trim removal system, wherein the trim is collected in a receiving funnel and moved into a collection drum by vacuum fans. The web trim is wound into a bale and paper dust is trapped in a dust trap for disposal. While the bale could simplify the disposal of the web trim, the remove system must be equipped with a rewinding mechanism for winding the bale. This increases the complexity of the design and the manufacturing and maintenance costs. Furthermore, when the bale is removed from the trim removal system, the rewinding mechanism must be stopped.
  • This object can be achieved by using a collection bin to collect the trim under normal operation, and a divert bin to receive the trim when the collection bin is removed from the collection system for changeovers of the collection bin.
  • a web trim collection system connected to a trim receiver which receives web trim, said system comprising:
  • a channel having a first end and a second end, the first end communicating with the trim receiver
  • a divert bin having an inlet in communication with the second end of the channel, wherein the divert bin further has a collection region, an aperture, and means for operating the divert bin between a first position and a second position,
  • a collection bin having an inlet communicable with the aperture of the divert bin when the divert bin is operated in a first position so as to allow the web trim to pass through the divert bin and to be deposited into the collection bin, and when the divert bin is operated in the second position, the collection region of the divert bin collects the web trim received through the receiving end of the divert bin, thereby preventing the web trim from being deposited into the collection bin and allowing the collection bin to be removed from said web trim collection system for changeovers of the collection bin while said collection system continues to collect web trim;
  • a trim moving mechanism for moving the web trim from the trim receiver into the divert bin or further into the collection bin.
  • the collection region is so positioned that the web trim collected in the collection region can be deposited into the inlet of the collection bin through the aperture of the divert bin.
  • the trim moving mechanism comprises an air pressure system for creating an air flow from the trim receiver through the channel, wherein the air pressure system can be one or more blowing fans or vacuum/motor units.
  • the web collection system comprises a sensing mechanism to sense the level of the web trim deposited in the collection bin when the divert bin is operated in the first position, and the system further comprises a warning device which is turned on when the sensing mechanism senses that the level of the web trim deposited in the collection bin has reached a predetermined level.
  • the sensing mechanism is capable of causing the system to shut down when the collection bin is filled.
  • the web trim collection system comprises one or more air outlets for discharging air brought in by the air flow from the trim collection system into an area surrounding the web trim collection system through one or more air filters.
  • the web trim collection system comprises one or more flapper doors communicable with the air outlets and the collection bin for allowing the air in the collection bin to be discharged from the air outlet through the trapper doors when the divert bin is operated in the first position, wherein the trapper doors are closed when the divert bin is operated in the second position so as to prevent the air in the collection bin from entering the air outlets.
  • the collection system can be manually turned on or off using a control switch on the collection system or remotely turned on or off by an external device or console through an interface.
  • the collection system comprises a platform having a seal, wherein the platform can be operated in a first platform position in contact with the collection bin so as to provide an air seal to the collection bin with the seal when the divert bin is operated in the first position, and the platform can be operated in a second platform position separate from the collection bin so as to allow the collection bin to be removed from the web trim collection system.
  • the collection system further comprises a sensing mechanism to sense the position of the divert bin so as to prevent the platform to be operated in the second platform position when the divert bin is operated in the first position.
  • a control lever is used for manually changing the operating position of the divert bin.
  • FIG. 1 is a perspective view showing the web trim collection system, according to the present invention.
  • FIG. 2 a is a diagrammatic representation illustrating the operation of the web trim collection system, according to the present invention, when the trim is deposited into a collection bin.
  • FIG. 2 b is a diagrammatic representation illustrating the operation of the web trim collection system, according to the present invention, when the trim is temporarily deposited into a divert bin.
  • FIG. 2 c is a diagrammatic representation illustrating the removal of the collection bin from the web trim collection system, while the trim collection system continues to collect trim.
  • FIG. 3 is a diagrammatic representation illustrating the preferred embodiment of the divert bin, according to the present invention.
  • FIG. 4 a is a diagrammatic representation illustrating the divert bin operated at a first position to allow the trim to be deposited into the collection bin and air in the collection bin to move out into the environment as clean air.
  • FIG. 4 b is a diagrammatic representation illustrating the divert bin operated at a second position to allow the trim to be deposited into the collection region of the divert bin.
  • FIG. 5 is a rear view showing the back panel of the web trim collection system, according to the present invention.
  • the web trim collection system 10 has a main body 12 , operatively connected to a platform 30 which is positioned on top of a collection bin 40 .
  • the platform 30 under the control of a control switch 32 , can be lowered to make contact with the collection bin 40 in a normal trim-collecting operation, and raised to allow the collection bin 40 to be removed from the collection system 10 for changeovers of the collection bin 40 .
  • the platform 30 has a tamping door/window 34 to allow visual monitoring of the scrap level.
  • the tamping door 34 can be opened using a door handle 36 for tamping the scrap inside the collection bin 40 , if necessary or so desired. As shown in FIG.
  • the platform 30 has a divert bin housing 48 , which houses a divert bin 50 (see FIGS. 2 a - 4 b ), and a control lever 58 for controlling the position of the divert bin 50 .
  • the platform 30 also has two side-compartments 150 to allow air to flow therethrough (see FIGS. 4 a - 4 b ).
  • the collection system 10 has a warning device, such as a warning light 100 or an audible device 102 to indicate that level of the scrap in the collection bin 10 has reached a predetermined level and that the scrap should be tamped or the collection bin 40 emptied.
  • a manual control switch 112 can be used to manually turn on or turn off the collection system 10 .
  • FIG. 2 a illustrates the normal operation of the web trim collection system, when the trim is deposited into the collection bin 40 .
  • the collection system 10 is connected to a trim receiver 210 , which receives web trim 200 from a web handling system (not shown).
  • the web handling system is not part of the invention.
  • the collection system 10 has a channel 70 to channel the web trim 200 from an inlet 72 to an outlet 74 for discharging the web trim into a receiving end 52 of the divert bin 50 .
  • the collection system 10 has an air pressure system 60 to create a pressure difference between the trim receiver 210 and the channel 70 for moving the trim 200 from the trim receiver 210 to the outlet 74 .
  • the divert bin 50 is operated at a first position (see FIG.
  • the air pressure system 60 includes a blowing fan or vacuum/motor unit 62 to cause the web trim 200 to pass through the divert bin 50 and to be deposited into the collection bin 40 . It is preferable to connect the vacuum/motor unit 62 to a muffler 64 to reduce the noise generated by the vacuum/motor unit 62 .
  • the collection system 10 has a lifting mechanism 90 operatively connection to an actuator 92 , which is controlled by a control switch 32 (FIG. 1 ).
  • the lifting mechanism 90 can lower the platform 30 to make contact with the collection bin 40 for providing an air seal to the collection bin 40 through a seal 44 .
  • a filtration chamber 80 having one or more air filters 82 to remove paper dust from the air so that the air moves out into the environment as clean air.
  • the air moves from the collection bin 40 through one or more exhausts 84 to one or more air outlets 22 in a rear panel 20 .
  • the passageway of the air is symbolically represented by arrow 220 .
  • FIG. 2 b illustrates the operation of the web trim collection system, when the divert bin 50 is operated in a second position.
  • the web trim is collected in the collection region 56 (as seen in FIG. 3) of the divert bin 50 , instead of the collection bin 40 .
  • the air within the collection system 10 is moved from the divert bin 50 through an upper screen 160 .
  • the air is filtered by the air filters 82 before being discharged from the rear panel 20 .
  • the collection bin 40 can be removed from the collection system 10 (as indicated by arrow 300 in FIG. 2C) for changeovers of the collection bin 40 , while the collection system 10 continues to collect the trim.
  • the platform 30 must be raised by the lifting mechanism 90 so as to separate the platform 30 from the collection bin 40 , as shown in FIG. 2 c.
  • a collection bin sensor 116 it is preferable to have a collection bin sensor 116 to sense the presence of the collection bin 40 such that when the collection bin 40 is not properly placed under the platform 30 or when the platform 30 is not lowered to provide an air seal to the collection bin 40 , the collection bin sensor 116 discontinues the trim collection operation if the divert bin 50 is operated in the first position.
  • FIG. 3 illustrates the preferred embodiment of the divert bin 50 , according to the present invention.
  • the divert bin 50 is made of a cylindrical drum having a section of the drum section cut out to provide the aperture 54 . The remaining part of the drum serves as the collection region 56 .
  • one or more cutout regions are used as the receiving end 52 for receiving the web trim from the outlet 74 of the channel 70 .
  • the other end of the divert bin 50 is operatively connected to the control lever 58 so that the divert bin can be rotated to the first or second position.
  • a divert position sensor 114 is used to sense the position of the divert bin 50 so that the platform 30 can be raised to separate the platform 30 from the collection bin 40 only when the divert bin 50 is operated in the second position.
  • the divert position sensor 114 can be an optical sensor, a proximity sensor, a contact switch or the like.
  • FIG. 4 a illustrates the divert bin 50 being operated at the first position to allow the web trim 200 to be deposited into the collection bin 40 .
  • the housing 48 has a center compartment 140 defined by the partitioning walls 152 , the divert bin 50 and two side-compartments 150 of the platform 30 (see FIG. 1 ).
  • a lower screen 164 is provided to allow air from the collection bin 40 to enter the respective side-compartment 150
  • a flapper door 166 is provided to allow the air in the respective side compartment 150 to enter the center compartment 140 .
  • the air pressure system 60 moves the air, along with the web trim 200 into the collection bin 40 .
  • the air pressure in the collection bin 40 is higher than that in the center compartment 140 .
  • the air in the collection bin 40 is drawn through the lower screen 164 and flapper door 166 in each side-compartment 150 to the exhausts 84 .
  • the air and the web trim 200 moved by the air pressure system 60 are prevented from reaching the collection bin 40 by the collection region 56 of the divert bin 50 .
  • the trim 200 remains in the collection region 56
  • the air is drawn through the upper screen 160 to the exhausts 84 .
  • the flapper doors 166 are closed.
  • the platform 30 along with the housing 48 , can be separated from the collection bin 40 , while the collection system 10 continues to collect the trim 200 .
  • the web trim 200 collected in the collection region 56 when the divert bin 50 is operated in the second position will be drawn by gravity into the collection bin 40 when the divert bin 50 is rotated to the first position.
  • a level sensor 110 positioned under the platform 30 , as shown in FIG. 4 a, to monitor the scrap level in the collection bin 40 when the divert bin 50 is operated in the first position for normal trim-collecting operation.
  • the level sensor turns on the warning light 100 and/or the warning siren 102 .
  • the level sensor causes the collection system 10 to shut down.
  • FIG. 5 shows the rear panel 20 of the web trim collection system 10 .
  • the rear panel 20 has a door 24 , which can be opened when it is necessary to change the air filters 82 behind the air outlets 22 .
  • An electrical socket 120 is provided for supplying the power to the collection system 10 .
  • an electrical connector 122 is provided as an interface to a web handling system or an external console so that the collection system 10 can be activated locally using the manual control switch 112 or remotely from the web handling system or the external console.
  • a vacuum/motor unit (a forced-air system) is located between the trim receiver and the divert bin to cause the trim to be moved through the divert bin.
  • a vacuum/motor unit located in the filtration chamber to achieve the same.
  • a mechanical system such as a conveyor belt can be used to move the trim from the trim receiver, instead of an air pressure system.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Cleaning In General (AREA)
US09/971,466 2001-10-05 2001-10-05 Web trim collection system Expired - Lifetime US6588056B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
US09/971,466 US6588056B2 (en) 2001-10-05 2001-10-05 Web trim collection system
CA002406586A CA2406586C (en) 2001-10-05 2002-10-04 Web trim collection method and system
EP02022279A EP1300222B1 (de) 2001-10-05 2002-10-07 Verfahren sowie Vorrichtung zum Sammeln der Schnitzel einer Bahn
DE60224626T DE60224626T2 (de) 2001-10-05 2002-10-07 Verfahren sowie Vorrichtung zum Sammeln der Schnitzel einer Bahn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US09/971,466 US6588056B2 (en) 2001-10-05 2001-10-05 Web trim collection system

Publications (2)

Publication Number Publication Date
US20030066157A1 US20030066157A1 (en) 2003-04-10
US6588056B2 true US6588056B2 (en) 2003-07-08

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US09/971,466 Expired - Lifetime US6588056B2 (en) 2001-10-05 2001-10-05 Web trim collection system

Country Status (4)

Country Link
US (1) US6588056B2 (de)
EP (1) EP1300222B1 (de)
CA (1) CA2406586C (de)
DE (1) DE60224626T2 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11120105B1 (en) 2017-01-12 2021-09-14 Express Scripts Strategic Development, Inc. Methods and systems for tailing collection

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9457508B2 (en) * 2013-05-24 2016-10-04 EVO Development, LLC Thermoforming trim removal systems and methods
CN103341882A (zh) * 2013-07-11 2013-10-09 江苏远洋数据股份有限公司 封装机废纸收集装置

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2878508A (en) * 1952-09-27 1959-03-24 Sedgwick Trash and litter collecting apparatus
US3141705A (en) * 1961-05-09 1964-07-21 Polymark Int Ltd Conveyor systems
US3175668A (en) * 1963-02-28 1965-03-30 Henry S Stoltzfus Ensilage distributor
US3257150A (en) * 1964-05-21 1966-06-21 Thomas B Walsh Arrangement for conveying solids in a stream of fluid
US3486309A (en) * 1965-11-17 1969-12-30 Parks Cramer Ltd Fiber waste disposal system for textile machines
US5083704A (en) * 1990-08-06 1992-01-28 George Rounthwaite Trash disposal system
US5226213A (en) * 1991-09-24 1993-07-13 E. I. Du Pont De Nemours And Company Rake valve for air-fiber streams
US5284388A (en) * 1991-10-09 1994-02-08 Beta Raven Inc. Receiver with dust collector for bulk dry ingredients
US5322232A (en) * 1992-07-22 1994-06-21 Moore Business Forms, Inc. Portable paper trim removal system with trim rewinder and dust vacuum
US5423170A (en) * 1992-04-11 1995-06-13 Barmag Ag Suction apparatus for withdrawing advancing yarns to a waste container
US6154919A (en) * 1999-09-14 2000-12-05 Hetko; Walter Sawdust collection system

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE459730C (de) * 1926-12-12 1928-05-11 Johann Carl Mueller Fa Vorrichtung zum Ablassen des geschnittenen Tabaks aus dem mit einer Saugluftleitung verbundenen und mit einer Austragsschleuse versehenen Staubreinigungsbehaelter
FR1476615A (fr) * 1965-11-30 1967-04-14 Neu Sa Perfectionnements aux installations de dépoussiérage et d'évacuation des déchetspour machines textiles
DE19860425C1 (de) * 1998-12-28 2000-10-12 Badenia Bettcomfort Gmbh & Co Vorrichtung zum Separieren von Deck- und Füllmaterialien bei einer Konfektionierung von Steppdecken

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2878508A (en) * 1952-09-27 1959-03-24 Sedgwick Trash and litter collecting apparatus
US3141705A (en) * 1961-05-09 1964-07-21 Polymark Int Ltd Conveyor systems
US3175668A (en) * 1963-02-28 1965-03-30 Henry S Stoltzfus Ensilage distributor
US3257150A (en) * 1964-05-21 1966-06-21 Thomas B Walsh Arrangement for conveying solids in a stream of fluid
US3486309A (en) * 1965-11-17 1969-12-30 Parks Cramer Ltd Fiber waste disposal system for textile machines
US5083704A (en) * 1990-08-06 1992-01-28 George Rounthwaite Trash disposal system
US5226213A (en) * 1991-09-24 1993-07-13 E. I. Du Pont De Nemours And Company Rake valve for air-fiber streams
US5284388A (en) * 1991-10-09 1994-02-08 Beta Raven Inc. Receiver with dust collector for bulk dry ingredients
US5423170A (en) * 1992-04-11 1995-06-13 Barmag Ag Suction apparatus for withdrawing advancing yarns to a waste container
US5322232A (en) * 1992-07-22 1994-06-21 Moore Business Forms, Inc. Portable paper trim removal system with trim rewinder and dust vacuum
US6154919A (en) * 1999-09-14 2000-12-05 Hetko; Walter Sawdust collection system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11120105B1 (en) 2017-01-12 2021-09-14 Express Scripts Strategic Development, Inc. Methods and systems for tailing collection
US11984210B2 (en) 2017-01-12 2024-05-14 Express Scripts Strategic Development, Inc. Methods and systems for tailing collection

Also Published As

Publication number Publication date
CA2406586C (en) 2008-12-09
DE60224626D1 (de) 2008-03-06
EP1300222B1 (de) 2008-01-16
EP1300222A2 (de) 2003-04-09
EP1300222A3 (de) 2005-07-13
US20030066157A1 (en) 2003-04-10
CA2406586A1 (en) 2003-04-05
DE60224626T2 (de) 2008-12-24

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