US6066394A - Plasticizer resistant emulsion acrylic pressure sensitive adhesive - Google Patents
Plasticizer resistant emulsion acrylic pressure sensitive adhesive Download PDFInfo
- Publication number
- US6066394A US6066394A US08/827,857 US82785797A US6066394A US 6066394 A US6066394 A US 6066394A US 82785797 A US82785797 A US 82785797A US 6066394 A US6066394 A US 6066394A
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- United States
- Prior art keywords
- psa
- monomer
- heat aging
- substrate
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims abstract description 48
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000004014 plasticizer Substances 0.000 title claims abstract description 17
- 239000000839 emulsion Substances 0.000 title description 8
- 239000000178 monomer Substances 0.000 claims abstract description 66
- 239000000758 substrate Substances 0.000 claims abstract description 34
- 230000032683 aging Effects 0.000 claims abstract description 28
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 27
- 229920012485 Plasticized Polyvinyl chloride Polymers 0.000 claims abstract description 19
- 239000012986 chain transfer agent Substances 0.000 claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 10
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 8
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 8
- 230000009477 glass transition Effects 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 19
- 229920000642 polymer Polymers 0.000 claims description 12
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 11
- 125000005250 alkyl acrylate group Chemical group 0.000 claims description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 7
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 7
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 6
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 3
- 150000004292 cyclic ethers Chemical class 0.000 claims description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims 1
- 238000004132 cross linking Methods 0.000 abstract description 13
- 229920000915 polyvinyl chloride Polymers 0.000 description 23
- 230000014759 maintenance of location Effects 0.000 description 20
- 239000006260 foam Substances 0.000 description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 150000002148 esters Chemical class 0.000 description 9
- -1 fatty acid esters Chemical class 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 5
- 230000002411 adverse Effects 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical class CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 3
- 239000004840 adhesive resin Substances 0.000 description 3
- 229920006223 adhesive resin Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 3
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical compound CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000307 polymer substrate Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- HXDLWJWIAHWIKI-UHFFFAOYSA-N 2-hydroxyethyl acetate Chemical compound CC(=O)OCCO HXDLWJWIAHWIKI-UHFFFAOYSA-N 0.000 description 1
- YCMLQMDWSXFTIF-UHFFFAOYSA-N 2-methylbenzenesulfonimidic acid Chemical compound CC1=CC=CC=C1S(N)(=O)=O YCMLQMDWSXFTIF-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- AQWSFUIGRSMCST-UHFFFAOYSA-N 3-pyridin-3-ylsulfonyl-5-(trifluoromethyl)chromen-2-one Chemical compound N1=CC(=CC=C1)S(=O)(=O)C=1C(OC2=CC=CC(=C2C=1)C(F)(F)F)=O AQWSFUIGRSMCST-UHFFFAOYSA-N 0.000 description 1
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical compound CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 235000012545 Vaccinium macrocarpon Nutrition 0.000 description 1
- 244000291414 Vaccinium oxycoccus Species 0.000 description 1
- 235000002118 Vaccinium oxycoccus Nutrition 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 238000010968 computed tomography angiography Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 235000004634 cranberry Nutrition 0.000 description 1
- WDHSSYCZNMQRNF-UHFFFAOYSA-L ctk1a4617 Chemical compound [Zn+2].O=C.[O-]S[O-] WDHSSYCZNMQRNF-UHFFFAOYSA-L 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- BLCTWBJQROOONQ-UHFFFAOYSA-N ethenyl prop-2-enoate Chemical compound C=COC(=O)C=C BLCTWBJQROOONQ-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/245—Vinyl resins, e.g. polyvinyl chloride [PVC]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
- Y10T428/2878—Adhesive compositions including addition polymer from unsaturated monomer
- Y10T428/2891—Adhesive compositions including addition polymer from unsaturated monomer including addition polymer from alpha-beta unsaturated carboxylic acid [e.g., acrylic acid, methacrylic acid, etc.] Or derivative thereof
Definitions
- This invention relates to pressure sensitive acrylic adhesives (PSAs) for coating onto plasticized plastic substrates (such as PVC substrates) by deposition thereon and to such pressure sensitive products made therefrom which exhibit a good balance of both good peel and sheer retention after heat aging. More in particular, this invention relates to a plasticized polymer (such as polyvinyl chloride) substrate coated with a pressure sensitive adhesive deposited thereon.
- PSAs pressure sensitive acrylic adhesives
- Illustratively one pressure sensitive adhesive product is a bandage.
- PSAs are used in bandages to make a bandage stick to the skin of a patient.
- the PSA is adhered to a suitable medically acceptable substrate and medication applied to the substrate on which has been deposited the PSA.
- PSAs are also used with plasticized polymer substrates such as polyvinyl chloride.
- Polyvinyl chloride (“PVC”) is a commercially available linear polymer which is rigid to a certain degree. PVC may be employed in the form of foam and function as insulation for walls, roofs, and other uses usually when the PVC has been plasticized.
- the PVC is made softer and more flexible through the addition of plasticizers (such as phthalic esters, phosphoric esters, esters of adipic, azelac acid and sebacic acid, fatty acid esters, epoxidized fatty acid esters, citric esters, esters of acetic, propionic and butyric acids, esters of ethyl, butyric and ethyl hexanoic acid, glycolic esters, polymeric polyester plasticizers chlorinated hydrocarbons, such as chloroparaffins, benzoic esters such as diglycol benzoate, dibenzytoluene, trimetallic esters, alkyl sulfonic esters, sulfonamides such as toluene sulfonamide and abietic esters) and PVC is then acceptable as a flexible plasticized foam.
- the PSA is used to adhere the plasticized PVC foam to another surface.
- PVC films also contain plasticizer and are used in
- the plasticizers impart desired softness and increased flexibility to the normally rigid PVC as in plasticized PVC foam and film
- the plasticizer can have an adverse effect on a PSA which has been deposited onto plasticized PVC. This adverse impact occurs during aging such as heat aging as the PSA may have its adhesion, cohesive strength or "stick" properties undesirably reduced.
- PSAs are employed with plasticized PVC sound-deadening foam in order to enable the PVC to stick to another surface quieting sound.
- a PSA may be employed with foamed PVC (containing plasticizer) to enable the foamed PVC to adhere to a metal surface such as in a sound deadening automobile applications or gaskets.
- a principal object of this invention is to provide a plasticizer resistant PSA which retains a high percent of both peel adhesion and shear strength after heat aging.
- Another object of this invention is to provide an adhesive acrylic PSA having superior peel adhesion and shear strength retention after heat aging.
- Yet another object of this invention is to provide a water-based pressure sensitive adhesive tailored for use on plasticized PVC substrates which has a high peel adhesion and shear strength respectively after heat aging.
- a plasticized (PVC) substrate coated with a plasticizer-resistant pressure-sensitive adhesive comprising a plasticized PVC substrate on which is deposited an adhesive acrylic PSA comprising about 50 to about 99.8% C 1 -C 12 alkyl acrylate monomer, 0 to about 40% vinyl unsaturated monomer, 0.1 to about 10% carboxylic acid functionalized monomer, 0 to about 10% hydroxyl functional monomer, about 0.1 to about 10% internal crosslinking monomer wherein the PSA polymer has a glass transition temperature, T g , of less than -10° C. and greater than -45° C. and wherein the substrate retains at least 40% peel adhesion and 50% shear strength after heat aging.
- T g glass transition temperature
- This invention comprises a plasticized polyvinylchloride (PVC) substrate coated with a plasticizer-resistant pressure-sensitive adhesive comprising a plasticized PVC substrate on which is deposited an adhesive acrylic PSA polymerized in the presence of a chain transfer agent, comprising about 50 to about 99.8% C 1 -C 12 alkyl acrylate monomer, 0 to about 40% vinyl unsaturated monomer, 0.1 to about 10% carboxylic acid functionalized monomer, 0 to about 10% hydroxyl functionalized monomer and about 0.1 to about 10% internal crosslinking monomer wherein the PSA polymer has a T g of less than about -10° C. and greater than about -45° C. and wherein the substrate retains at least 40% peel adhesion and 50% shear strength after heat aging.
- PVC polyvinylchloride
- a preferred temperature-resistant pressure-sensitive composition comprises about 70 to about 99.3% C 1 -C 12 alkyl acrylate monomer, 0 to about 20% vinyl unsaturated monomer preferably vinyl acetate, 0.5 to 5% carboxylic acid functionalized monomer, preferably acrylic acid, and 0.1 to 5% of a hydroxyl functional monomer, and about 0.1 to about 5% internal crosslinking monomer wherein the PSA polymer has a T g of less than -10° C. and greater than -45° C., wherein the substrate retains at least 40% peel adhesion and 50% shear strength after heat aging.
- This invention employs an effective amount of chain transfer agent (CTA) and an internal crosslinkable monomer during polymerization of the monomers recited above in forming the pressure sensitive acrylic resin of the PSA.
- CTA chain transfer agent
- an effective amount of CTA is used to reduce the gel content of the PSA film to less than about 70% by weight. In general this requires a CTA concentration of more than 0 and up to about 2% by weight, preferably about 0.05 to about 0.5% based on the weight of polymer solids.
- CTA any suitable CTA (including CTA mixtures) can be used which is soluble in the monomers of the acrylic polymer or the water of the emulsion.
- Usable CTAs include alkylmercaptans such as n-dodecyl mercaptan or t-dodecyl mercaptan, mixtures thereof and the like. N-dodecyl mercaptan is a preferred CTA.
- Alkyl acrylate monomers usable in this invention are those which preferably have a glass transition temperature between -10 and -60° C. and comprise one or more alkyl acrylate monomers such as alkyl acrylate monomers containing C 1 -C 12 alkyl groups, e.g., butyl acrylate, 2-ethyl hexyl acrylate, isooctylacrylate, mixtures thereof and the like. Also usable are isomeric acrylates such as tertbutyl acrylate, isopropyl acrylate and isobutyl acrylate, mixtures thereof and the like.
- a preferred alkyl acrylate monomer usable in this invention is a mixture of butyl acrylate monomer and ethyl acrylate monomer.
- Vinyl unsaturated monomers usable in this invention include vinyl unsaturated monomers such as vinyl acetate, vinyl propenoate, vinyl chloride, mixtures thereof and the like.
- a preferred vinyl unsaturated monomer usable in this invention is vinyl acetate.
- Proton donating monomers are useful in this invention as it is believed without being bound by theory that they provide reactive hydrogen atoms and sites for subsequent crosslinking with crosslinking monomers.
- Typical proton donating monomers include carboxylic acid functionalized monomers and hydroxyl functionalized monomers. A mixture of carboxylic acid functionalized monomers and hydroxyl functionalized monomers is preferred in this invention.
- Suitable carboxylic acid functionalized monomers include but are not limited to acrylic acid, methacrylic acid, fumaric acid, itaconic acid, mixtures thereof and the like. Acrylic acid is a preferred carboxylic acid functionalized monomer useful in this invention.
- Suitable hydroxyl functionalized monomers include but are not limited to 2-hydroxyethyl acrylate, 3-hydroxyethyl methacrylate, 3-hydroxypropyl acrylate and 3-hydroxypropyl, methacrylate, mixtures thereof and the like.
- 2-hydroxyethylacetate is a preferred hydroxylic functionalized monomer useful in this invention.
- internal crosslinking monomers useful herein are cyclic ether monomers such as allyl glycidyl ether, glycidyl methacrylate, mixtures thereof and the like. Without being bound by theory, it is believed that these monomers crosslink with proton donating monomers described above. In preferred embodiments the molar ratio of proton donating monomer to internal crosslinker can range from about 1:1 to about 20:1, although greater or lesser effective molar ratios can be employed if desired. Allyl glycidyl ether is a preferred crosslinking monomer useful in this invention.
- the chain transfer agent lowers the gel content of the PSA film, allowing better film coalescence. In this way, it is believed that there is less penetration of the plasticizer from the PVC into the PSA giving the film good plasticizer resistance. It is also believed that the internal crosslinking monomer imparts to the film good shear strength and peel retention due to limited diffusibility of the plasticizer into the crosslinked film. Together, these characteristics enable the PSA coated substrate to have excellent peel adhesion and shear strength retention on heat aging.
- novel acrylic pressure-sensitive polymers of this invention may be prepared by conventional emulsion polymerization techniques using water-soluble or oil-soluble free radical initiator systems or with redox initiator systems in the presence of effective amounts and concentrations of ionic and non-ionic surfactants.
- the amount of surfactant is an effective amount typically sufficient to provide an average size of 0.1 to 0.8 microns to the emulsion particles and is usually from about 1 to about 5% of the aqueous emulsion.
- the concentration of polymer in the aqueous latex emulsion is an effective and sufficient concentration such as between about 30 to about 70, preferably about 40 to about 65% by weight to provide adequate viscosity for ease of coating and sufficient solids content for economy.
- the chain transfer agent and the crosslinking monomer are both preferably present during the polymerization step in forming the pressure sensitive adhesive. Effective amounts are employed.
- a preferred chain transfer agent is n-dodecyl mercaptan.
- a preferred crosslinking monomer is allyl glycidyl ether.
- Latex emulsions containing the modified acrylic interpolymers of the invention may also contain conventional additives such as foam suppressants, thickeners, plasticizers and the like.
- PSA pressure-sensitive adhesive acrylic
- plasticized polymer substrates which adversely affect PSA performance
- plasticized polymer substrates which adversely affect PSA performance
- polypropylene polypropylene
- polyamide including nylon
- polystyrene polystyrene
- polyethylene polyethylene
- polyester polystyrene
- ABS acrylonitrile-butadiene-styrene copolymer
- PSA Pressure-sensitive adhesive
- PSA 180° Angle Dynamic Peel The coated substrate of 1. above was cut into one-inch (2.5 cm) test strips, 6 in. (15.2 cm) long and reinforced with 1 in. wide polyester backing tape applied to the uncoated side of the PVC foam. The release paper was removed and the test strips applied to a stainless steel plate (2 strips per plate) using an automated 4.5 lb. (2.0 Kg) Pressure Sensitive Tape Council (“PSTC”) rolldown apparatus, once in both directions. A bond dwell time of 20 minutes was allowed before peeling. Average peel strength in lbs/inch was determined on an Instron Test Machine by peeling a strip from a plate at a 180° angle at a rate of 12 in. (30.5 cm) per minute.
- PSTC Pressure Sensitive Tape Council
- Samples were prepared as noted in 1. above and 1 in. squares were cut from the coated substrate. The squares were attached to a glass slide using a double-sided mounting tape from 3M applied on the back, uncoated face of the PVC foam substrate. The side with the 1 in. square section of adhesive was applied to the vertical face of a flat stainless steel panel using the automated rolldown apparatus referred to in 2. above. After the double pass, a dwell period of 30 minutes was allowed and then a static load of 1 Kg (2.2 lb) was attached to the lower end of the glass slide and allowed to hang at 22° C., 50% relative humidity until bond failure. The time (in hours) to failure was noted.
- Coated PVC substrate samples were pared as in 1. The samples were aged at 70° C. for 7 days; conditioned 24 hours at 22° C., 50% relative humidity and then tested according to 2.
- the emulsion sample was cast onto a silicone-release paper and the cast films were dried at room temperature for 1 hour and then at 90° C. for 5 minutes. Another piece of release paper was placed over the adhesive film and the film was dried in a desiccator. Approximately 0.7 to 0.8 g of the adhesive film was peeled from the release paper and placed between two pieces of porous (0.45 ⁇ m pore size, 47 mm diameter) polytetrafluoroethylene membranes. The edges of the membranes were heat sealed and then placed in a jar containing methyl ethyl ketone (MEK) and shaken for 24 hours. The MEK was decanted, replaced with fresh MEK and shaken for another 24 hours. The sample was vacuum dried for another 12 hours and the weight of undissolved gel was measured and reported as the percentage of the original weight.
- MEK methyl ethyl ketone
- Examples are exemplary of the invention wherein all parts and percentages are by weight unless otherwise indicated.
- Examples C-1 through C-3 are controls not according to the invention.
- C-1, C-2 and C-3 are designations for Examples.
- This control example showed the adverse effect of plasticizer in the PVC in lowering the peel adhesion and shear strength properties of the adhesive resin.
- Coated PVC substrates were prepared as noted above and peel adhesion and shear strength before and after heat aging measured. Results are summarized in Table IV. Peel adhesion and shear strength before heat aging are 1.8 lb./in. and 500 hours, respectively; whereas after heat aging, these had dropped to 0.55 lb./in. and 0.1 hour. This corresponds to a peel adhesion retention of 30.5% (0.55/1.8 ⁇ 100) and a shear strength retention of only 0.02%.
- Example 1 illustrates this invention.
- the adhesive resin was prepared according to Example C-1 and samples were tested as noted above. The test results are summarized in Table IV. Peel retention of Example 1 is 69.1% and shear retention is 64.7%. This combination of peel and shear strength retention is significantly improved over those of C-1, C-2 and C-3.
- the Table IV data shows that the control examples do not retain more than 10% of shear strength after heat aging on PVC foam.
- a chain transfer agent e.g., n-dodecylmercaptan
- C-2 and C-3 does increase peel adhesion retention but fails to significantly improve shear strength adhesion.
- the observed increase in peel adhesion can be correlated to a decrease in gel content for C-2, C-3, and 1-3 relative to Example C-1 (Table I). This decrease in gel content is believed due to the use of a chain transfer agent.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Laminated Bodies (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/827,857 US6066394A (en) | 1997-04-09 | 1997-04-09 | Plasticizer resistant emulsion acrylic pressure sensitive adhesive |
EP98918172A EP0973841B1 (en) | 1997-04-09 | 1998-04-09 | Plasticized polyvinylchloride substrate coated with a plasticizer resistant acrylic pressure sensitive adhesive |
DE69825737T DE69825737T2 (de) | 1997-04-09 | 1998-04-09 | Grundlage aus weichem polyvinylchlorid mit einem überzug aus weichmacher-festem, druckempfindlichem kleber auf acrylat-basis |
PCT/US1998/007417 WO1998045384A1 (en) | 1997-04-09 | 1998-04-09 | Plasticized polyvinylchloride substrate coated with a plasticizer resistant acrylic pressure sensitive adhesive |
ES98918172T ES2227829T3 (es) | 1997-04-09 | 1998-04-09 | Sustrato de cloruro de polivinilo plastificado recubierto con un adhesivo acrilico sensible a la presion y resistente al plastificante. |
AT98918172T ATE274040T1 (de) | 1997-04-09 | 1998-04-09 | Grundlage aus weichem polyvinylchlorid mit einem überzug aus weichmacher-festem, druckempfindlichem kleber auf acrylat-basis |
AU71145/98A AU7114598A (en) | 1997-04-09 | 1998-04-09 | Plasticized polyvinylchloride substrate coated with a plasticizer resistant acrylic pressure sensitive adhesive |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/827,857 US6066394A (en) | 1997-04-09 | 1997-04-09 | Plasticizer resistant emulsion acrylic pressure sensitive adhesive |
Publications (1)
Publication Number | Publication Date |
---|---|
US6066394A true US6066394A (en) | 2000-05-23 |
Family
ID=25250349
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/827,857 Expired - Fee Related US6066394A (en) | 1997-04-09 | 1997-04-09 | Plasticizer resistant emulsion acrylic pressure sensitive adhesive |
Country Status (7)
Country | Link |
---|---|
US (1) | US6066394A (es) |
EP (1) | EP0973841B1 (es) |
AT (1) | ATE274040T1 (es) |
AU (1) | AU7114598A (es) |
DE (1) | DE69825737T2 (es) |
ES (1) | ES2227829T3 (es) |
WO (1) | WO1998045384A1 (es) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6618867B2 (en) | 1999-11-10 | 2003-09-16 | Jerry Hodak | Decorative swimming pool border and method |
US20040142167A1 (en) * | 2001-04-25 | 2004-07-22 | Shojitsu Nakamuta | Plasticizer-resistant pressure-sensitive adhesive composition and adhesive article |
US20070100063A1 (en) * | 2004-09-06 | 2007-05-03 | Yutaka Ozawa | Acrylic polymer emulsion and glove formed from the same |
US20090299004A1 (en) * | 2006-06-01 | 2009-12-03 | Leo Ternorutsky | Pressure Sensitive Adhesives |
US20110227578A1 (en) * | 2010-03-19 | 2011-09-22 | Hall David R | Induction Resistivity Tool that Generates Directed Induced Fields |
US20130196153A1 (en) * | 2011-05-25 | 2013-08-01 | 3M Innovative Properties Company | Pressure-sensitive adhesives with onium-epoxy crosslinking system |
US9434866B2 (en) | 2013-03-13 | 2016-09-06 | 3M Innovative Properties Company | Adhesives comprising epoxy-acid crosslinked groups and methods |
US20180127987A1 (en) * | 2016-11-08 | 2018-05-10 | Mannington Mills, Inc. | Adhesive-Backed Flooring Panel, System, And Method |
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US4438177A (en) * | 1981-06-17 | 1984-03-20 | Smith And Nephew Associated Companies Ltd. | Cured pressure sensitive adhesives |
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-
1997
- 1997-04-09 US US08/827,857 patent/US6066394A/en not_active Expired - Fee Related
-
1998
- 1998-04-09 WO PCT/US1998/007417 patent/WO1998045384A1/en active IP Right Grant
- 1998-04-09 AU AU71145/98A patent/AU7114598A/en not_active Abandoned
- 1998-04-09 EP EP98918172A patent/EP0973841B1/en not_active Expired - Lifetime
- 1998-04-09 ES ES98918172T patent/ES2227829T3/es not_active Expired - Lifetime
- 1998-04-09 AT AT98918172T patent/ATE274040T1/de not_active IP Right Cessation
- 1998-04-09 DE DE69825737T patent/DE69825737T2/de not_active Expired - Fee Related
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US4970193A (en) * | 1988-09-16 | 1990-11-13 | The Mead Corporation | Developer composition having improved blocking resistance |
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WO1996026221A2 (en) * | 1995-02-16 | 1996-08-29 | Minnesota Mining And Manufacturing Company | Pressure sensitive adhesive article, retroreflective sheeting therewith and method of bonding pvc therewith |
US5741153A (en) * | 1995-07-27 | 1998-04-21 | Ortronics, Inc. | Modular connectors including terminated rear connector designation for insulation displacement connectors |
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Title |
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Abstract: WO 9727261A (19970731) discloses pressure sensitive adhesive comprising an aqueous dispersion of a copolymer of acrylic esters made in the presence of methacrylic anhydride as crosslinking monomer carrying a functional group, the copolymer having a glass transition temperature Tg which does not exceed 0 deg. C. * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6618867B2 (en) | 1999-11-10 | 2003-09-16 | Jerry Hodak | Decorative swimming pool border and method |
US20040142167A1 (en) * | 2001-04-25 | 2004-07-22 | Shojitsu Nakamuta | Plasticizer-resistant pressure-sensitive adhesive composition and adhesive article |
US7744998B2 (en) | 2001-04-25 | 2010-06-29 | 3M Innovative Properties Company | Plasticizer-resistant pressure-sensitive adhesive composition and adhesive article |
US20070100063A1 (en) * | 2004-09-06 | 2007-05-03 | Yutaka Ozawa | Acrylic polymer emulsion and glove formed from the same |
US7345111B2 (en) * | 2004-09-06 | 2008-03-18 | Showa Glove Co. | Acrylic polymer emulsion and glove formed from the same |
US20090299004A1 (en) * | 2006-06-01 | 2009-12-03 | Leo Ternorutsky | Pressure Sensitive Adhesives |
US20110227578A1 (en) * | 2010-03-19 | 2011-09-22 | Hall David R | Induction Resistivity Tool that Generates Directed Induced Fields |
US20130196153A1 (en) * | 2011-05-25 | 2013-08-01 | 3M Innovative Properties Company | Pressure-sensitive adhesives with onium-epoxy crosslinking system |
US9683145B2 (en) * | 2011-05-25 | 2017-06-20 | 3M Innovative Properties Company | Pressure-sensitive adhesives with onium-epoxy crosslinking system |
US9434866B2 (en) | 2013-03-13 | 2016-09-06 | 3M Innovative Properties Company | Adhesives comprising epoxy-acid crosslinked groups and methods |
US20180127987A1 (en) * | 2016-11-08 | 2018-05-10 | Mannington Mills, Inc. | Adhesive-Backed Flooring Panel, System, And Method |
US10704268B2 (en) * | 2016-11-08 | 2020-07-07 | Mannington Mills, Inc. | Adhesive-backed flooring panel, system, and method |
Also Published As
Publication number | Publication date |
---|---|
AU7114598A (en) | 1998-10-30 |
WO1998045384A1 (en) | 1998-10-15 |
DE69825737T2 (de) | 2005-08-25 |
DE69825737D1 (de) | 2004-09-23 |
ES2227829T3 (es) | 2005-04-01 |
EP0973841A1 (en) | 2000-01-26 |
ATE274040T1 (de) | 2004-09-15 |
EP0973841B1 (en) | 2004-08-18 |
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