US5588973A - Fuel compositions containing a polyisobutene succinimide detergent - Google Patents

Fuel compositions containing a polyisobutene succinimide detergent Download PDF

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US5588973A
US5588973A US08/482,744 US48274495A US5588973A US 5588973 A US5588973 A US 5588973A US 48274495 A US48274495 A US 48274495A US 5588973 A US5588973 A US 5588973A
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polyisobutene
amine
pib
fuel
fuel composition
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John R. Blackborow
Michael J. Clarke
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BP Chemicals Ltd
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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    • C10L1/1973—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
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    • C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
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    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00—Liquid carbonaceous fuels
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    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/222—Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/2222—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates
    • C10L1/2225—(cyclo)aliphatic amines; polyamines (no macromolecular substituent 30C); quaternair ammonium compounds; carbamates hydroxy containing
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00—Liquid carbonaceous fuels
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    • C10L1/14—Organic compounds
    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/23—Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites
    • C10L1/231—Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites nitro compounds; nitrates; nitrites
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    • C10L1/00—Liquid carbonaceous fuels
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    • C10L1/22—Organic compounds containing nitrogen
    • C10L1/234—Macromolecular compounds
    • C10L1/238—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/2383—Polyamines or polyimines, or derivatives thereof (poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C)
    • C10L1/2387—Polyoxyalkyleneamines (poly)oxyalkylene amines and derivatives thereof (substituted by a macromolecular group containing 30C)
    • C—CHEMISTRY; METALLURGY
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    • C10L1/00—Liquid carbonaceous fuels
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    • C10L1/30—Organic compounds compounds not mentioned before (complexes)
    • C10L1/305—Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond)
    • C10L1/306—Organic compounds compounds not mentioned before (complexes) organo-metallic compounds (containing a metal to carbon bond) organo Pb compounds

Definitions

  • the present invention relates in general to hydrocarbon fuel compositions and in particular to hydrocarbon fuel compositions containing a polyisobutene succinimide detergent additive.
  • valve inlet port detergents are those based on polyisobutene (PIB) amines.
  • PIB polyisobutene
  • PIB succinimides are generally prepared by the reaction of a PIB-substituted succinic acylating agent, typically PIB-substituted succinic anhydride (PIBSA), with an amine having at least one reactive hydrogen bonded to an amine nitrogen, typically a polyethylene polyamine.
  • PIBSA PIB-substituted succinic anhydride
  • PIB-substituted succinic acylating agents can be prepared either by the thermal reaction of a PIB with a succinic acylating agent, eg maleic anhydride, or by reaction of a PIB with a halogen to form an intermediate PIB halide, followed by reaction of the intermediate PIB halide with a succinic acylating agent, eg maleic anhydride, ie by a halogenation route.
  • WO-A-90/03359 discloses a copolymer, obtainable by free radical initiated polymerisation, of an unsaturated acidic reactant and a high molecular weight olefin having a sufficient number of carbon atoms such that the resulting copolymer is soluble in lubricating oil and wherein at least 20 percent of the total olefin comprises an alkylvinylidene isomer
  • the copolymers are assigned the formula: ##STR1## wherein n is 1 or greater, and R 1 , R 2 , R 3 and R 4 are selected from hydrogen, lower alkyl of 1 to 6 carbon atoms and high molecular weight polyalkyl; wherein either R 1 and R 2 are hydrogen and one of R 3 and R 4 is lower alkyl and the other is high molecular weight polyalkyl, or R 3 and R 4 are hydrogen and one of R 1 and R 2 is lower alkyl and the other is high molecular weight polyalkyl.
  • the copolymer can be converted to a polysuccinimide by reaction with a polyamine. Both the copolymer and the polysuccinimide derived from it can be used as dispersancy and/or detergency additives in fuel compositions.
  • the disclosure specifically differentiates the copolymers from PIBSAs prepared by the thermal process, particularly in the statement:
  • the copolymers of the present invention differ from the PIBSAs prepared by the thermal process in that the thermal process products contain a double bond and a singly substituted succinic anhydride group".
  • copolymers contain no double bonds and the succinic anhydride groups are doubly substituted (ie they have two substituents, one of which may be hydrogen) at the 2- and 3- positions, that is: ##STR2##
  • the copolymers disclosed therein differ from PIBSAs obtained by a thermal route.
  • PIB amines Arising from the method of preparation, generally by reaction of a PIB halide, specifically a PIB chloride, with an amine, PIB amines generally contain significant amounts of residual chlorine. This can be a problem insofar as combustion with the fuel of a chlorine-contaminated PIB amine can produce traces of materials known as dioxins (cyclic hydrocarbons containing oxygen and chlorine), which are known to be highly toxic.
  • the problem to be solved by the present invention is therefore twofold: it is to identify a hydrocarbon fuel detergent additive firstly which, in addition to having inlet valve cleansing properties, also has manifold cleansing properties and secondly which, when finally burned with the fuel, has little or no chance of producing by incomplete combustion harmful dioxins.
  • PIB succinimide derived from a PIB-substituted succinic acylating agent obtained by a thermal route in which the PIB substituent is derived from a PIB wherein greater than 50% of the residual olefinic double bonds are of the vinylidene type, ie represented by the formula: ##STR3## in which PIB is hereinafter to be referred to as a highly reactive PIB.
  • a highly reactive PIB is to be distinguished from a conventional PIB, in which the majority of the olefinic double bonds are internal double bonds, i.e not of the vinylidene type.
  • the present invention provides a fuel composition
  • a fuel composition comprising a major amount of a liquid hydrocarbon fuel and, in an amount to provide detergency, a polyisobutene (PIB) succinimide derived from the reaction of a polyisobutene-substituted succinic acylating agent and an amine having at least one reactive hydrogen bonded to an amine nitrogen characterised in that the polyisobutene-substituted succinic acylating agent is obtained by a thermal route and the polyisobutene substituent is derived from a highly reactive polyisobutene.
  • PIB polyisobutene
  • the succinic acylating agent and the polybutene are reacted at a temperature greater than 200° C. at elevated pressure and, optionally, in the presence of an inert gas. Subsequent to the reaction unreacted acylating agent is generally removed by suitable means.
  • Highly reactive PIBs that is PIBs wherein greater than 50%, preferably greater than 70%, of the residual olefinic double bonds are of the vinylidene type, are commercially available. Any such PIB may be employed in the present invention.
  • a preferred highly reactive PIB is ULTRAVIS(RTM) manufactured by BP Chemicals Limited. ULTRAVIS(RTM) is a preferred PIB because it is substantially chlorine-free and can therefore lead to chlorine-free succinimides.
  • the percentage of residual olefinic double bonds in a PIB which are of the vinylidene type may be determined by well-known methods, such as for example Infra-Red Spectroscopy or C 13 Nuclear Magnetic Resonance or a combination thereof.
  • the number average molecular weight of the highly reactive PIB may vary over a wide range consistent with solubility of the final PIB succinimide in the fuel. Typically the molecular weight may be in the range from about 500 to about 10,000, preferably from about 700 to about 5,000, more preferably from about 750 to about 3,000.
  • Suitable succinic acylating agents may be represented by the formula:
  • R and R 1 are independently --OH, --O-hydrocarbyl or taken together are a single oxygen atom.
  • maleic acid fumaric acid, maleic anhydride, or mixtures of any two or more of the aforesaid.
  • Other similar compounds which can be used are itaconic acid, itaconic anhydride, citraconic acid, citraconic anhydride or mesaconic acid.
  • maleic anhydride is the most preferred.
  • Thermal reaction of the PIB with maleic anhydride as the succinic acylating agent provides PIB-substituted succinic anhydride (PIBSA) of the formula: ##STR4##
  • the thermally prepared intermediate PIB-substituted succinic acylating agent preferably PIBSA
  • PIBSA PIBSA
  • an amine having at least one reactive hydrogen bonded to an amine nitrogen atom to produce the PIB-substituted succinimide for use as a detergent in fuels, particularly for inlet valve and manifold cleansing purposes.
  • the reaction for producing succinimides is well-known in the art, as represented by for example U.S. Pat. No. 2,992,708; U.S. Pat. No. 3,018,291; U.S. Pat. No. 3,024,237; U.S. Pat. No. 3,100,673; U.S. Pat. No. 3,219,666; U.S. Pat. No.
  • the amine and the acylating agent are contacted at the appropriate molar ratio at a temperature suitably in the range from 80° to 250° C., preferably from 120° to 180° C., in the presence or absence of a solvent for a period of from 2 to 24 hours.
  • Suitable solvents include for example aliphatic and aromatic hydrocarbons and mixtures thereof.
  • the reaction may be effected in an inert atmosphere, eg nitrogen, if desired.
  • the product may be isolated by conventional methods.
  • the amine has at least one reactive primary amine group capable of reacting with the acylating agent to form a succinimide.
  • primary amines are n-octylamine, N,N-dimethyl-1,3-propane diamine, N-(3-aminopropyl)piperazine, 1,6-hexane diamine, and the like.
  • the amine is a polyalkylene polyamine, or a mixture thereof, having the formula:
  • R is a divalent aliphatic hydrocarbon group having 2 to 4 carbon atoms and n is an integer in the range from 1 to 10. More preferably the amine is a polyalkylene polyamine of the formula (II) wherein R is the group --CH 2 CH 2 -- and n has a value of 2 to 6, i.e. a polyethylene polyamine.
  • suitable polyethylene polyamines include triethylene tetramine and tetraethylene pentamine.
  • Hydroxyalkyl amines for example ethanolamine, diethanolamine, 2-hydroxypropylamine and N-hydroxy-ethyl ethylenediamines, and the like may also be reacted with the acylating agent if desired.
  • PIB succinimides wherein the PIB substituent is derived from a highly reactive PIB are much more effective in cleaning valve inlet ports than a PIB succinimide derived from a conventional PIB.
  • both are effective in cleaning engine manifolds.
  • liquid hydrocarbon fuel there may be used either a hydrocarbon boiling in the gasoline range or a hydrocarbon boiling in the diesel range.
  • Such gasolines may comprise mixtures of saturated, olefinic and aromatic hydrocarbons. They may be derived from straight-run gasoline, synthetically produced aromatic hydrocarbon mixtures, thermally or catalytically cracked hydrocarbon feedstocks, hydrocracked petroleum fractions or catalytically reformed hydrocarbons.
  • the octane number of the base fuel is not critical and will generally be above 65.
  • hydrocarbons may be replaced in part by alcohols, ethers, ketones or esters.
  • liquid hydrocarbon fuel there may be used any fuel suitable for operating diesel engines, such as those which may be found in road vehicles, ships, and the like.
  • a diesel fuel will boil in the range from about 140° C. to about 400° C. (at atmospheric pressure), particularly in the range from about 150° to 390° C., especially from about 175° to 370° C.
  • Such fuels may be obtained directly from crude oil (straight-run) or from a catalytically or thermally cracked product or a hydrotreated product, or from a mixture of the aforesaid.
  • the octane number will typically be in the range from 25 to 60.
  • the fuel composition contains the PIB succinimide in an amount sufficient to provide detergency, preferably in an inlet valve and manifold cleansing amount. Typically, this may be an amount in the range from 20 to 100 ppm w/w based on the total weight of the composition.
  • the composition may also contain in addition to the foregoing a hydrocarbyl amine.
  • a preferred hydrocarbyl amine is a PIB polyamine. More preferred is a PIB polyamine wherein the PIB moiety is derived from a highly reactive PIB.
  • the PIB moiety suitably contains sufficient carbon atoms to render the PIB polyamine soluble in the fuel composition. Typically this may be at least 20 carbon atoms and up to 500 carbon atoms, preferably from 30 to 150 carbon atoms.
  • the polyamine moiety may be for example a polyalkylene polyamine of the formula (I) as hereinbefore described. Alternatively, the amine moiety may be hydroxy- or alkoxy-substituted.
  • the PIB amine may be for example a compound of the formula: ##STR5## wherein R is a PIB moiety having from 20 to 500, preferably from 30 to 150 carbon atoms, preferably a PIB moiety derived from a highly reactive PIB, R 1 is an amino-substituted hydrocarbylene group and R 2 is a hydrogen atom or an alkyl group containing from 1 to 4 carbon atoms.
  • Hydrocarbyl amines and methods for their preparation are well-known in the art, representative of which may be mentioned, for example, GB-A-1405305; U.S. Pat. No. 3,884,647; U.S. Pat. No. 3,876,704; U.S. Pat. No.
  • a preferred hydrocarbyl amine for use in the composition of the invention is one prepared by a method which minimises the halogen content of the hydrocarbyl amine resulting therefrom.
  • the fuel compositions may contain known additives.
  • the nature of the additives will depend to some extent on the end-use of the fuel composition.
  • Diesel fuel compositions may contain one or more nitrates or nitrites as an octane improver, or copolymers of ethylene and/or vinylesters, e.g. vinylacetate, as a pour point depressant.
  • Gasoline fuel compositions may contain a lead compound as an anti-knock additive and/or an antioxidant, e.g. 2,6-di-tert-butyl phenol, and/or an antiknock compound other than a lead compound.
  • Gasoline fuel compositions may be free of lead and contain octane boosters such as MTBE, t butyl-alcohol, methanol etc.
  • the PIB succinimide may be added as a blend with one or more other additives.
  • a convenient method for preparing the fuel composition is therefore to prepare a concentrate of the PIB succinimide together with the other additive or additives, if any, and then to add this concentrate to the fuel in the amount required to produce the required final concentration of the additive or additives.
  • the invention accordingly provides in another aspect thereof a concentrate composition suitable for use in the aforedescribed fuel composition, the composition comprising a PIB succinimide derived from the reaction of a PIB-substituted succinic acylating agent and an amine having at least one reactive hydrogen bonded to an amine nitrogen, a fuel soluble carrier and/or a fuel soluble diluent characterised in that the PIB-substituted succinic acylating agent is obtained by a thermal route and the PIB-substituent is derived from a highly reactive PIB.
  • the PIB succinimide is as hereinbefore described.
  • the concentrate may incorporate the PIB amine as hereinbefore described or it may be incorporated directly into the fuel.
  • the known additives may be incorporated either into the concentrate or into the fuel.
  • Suitable fuel-soluble carriers include, for example, oils, non-volatile poly(oxyalkylene)s, other synthetic lubricants or lubricating mineral oils.
  • a preferred carrier oil is a poly(oxyalkylene) mono- or polyol.
  • Suitable fuel-soluble diluents include hydrocarbons, e.g. heptane, alcohols, eg methanol, ethanol or propanol, or ethers, eg methyl tert-butyl ether.
  • Preferred diluents include aromatic hydrocarbons, such as toluene, xylenes, or their mixtures with alcohols or ethers.
  • a highly reactive polybutene ULTRAVIS (RTM) polybutene of M n 990 ex BP Chemicals Limited) (200 g) was placed in a Parr autoclave together with powdered maleic anhydride (62 g). The autoclave was purged with nitrogen and sealed. The autoclave and its stirred contents were heated to 235° C. for 4 hours; the heating was stopped, the autoclave cooled and the contents placed in a Buchi rotary evaporator where unreacted maleic anhydride was removed under vacuum at 190° C. The remaining product was then filtered through diatomaceous earth.
  • RTM polybutene ULTRAVIS
  • Example A was repeated.
  • the combined PIBSA product from Examples A and B (400 g) containing 20% of a mixed aromatic solvent was charged to a 1 liter flask fitted with a stirrer, Dean and Stark receiver and a dropping funnel.
  • the flask contents were heated with stirring to 165° C. and tetraethylene pentamine (42.5 g) added dropwise from the dropping funnel over 15 to 20 minutes.
  • the temperature of the flask contents was then allowed to rise to 175° C. over a period of 3 hours whilst water (2.3 ml) was removed via the Dean and Stark trap.
  • the PIB succinimide/aromatic solvent product of Example 1 was included as a component of a proprietary commercially formulated gasoline detergent package.
  • the package 500 ppm w/w was blended in a 95 octane unleaded RF8A85 reference gasoline (base fuel).
  • a gasoline detergent package was produced in the same manner as for Example 2 except that instead of the PIB succinimide product of Example 1 there was used the PIB succinimide product of Comparison Test 1.
  • a gasoline detergent package was produced in the same manner as for Example 2 except that instead of the PIB succinimide product of Example 1 there was used a PIB amine.
  • Example 2 The gasoline of Example 2 was tested in an Opel Kadett engine. The manifold rating (on a scale 0-10 in which 10 represents clean) and the valve deposits (mg) were determined.
  • Example 3 was repeated except that instead of using the gasoline of Example 2 there was used the gasoline of Comparison Package 2.
  • Example 3 was repeated except that instead of using the gasoline of Example 2 there was used the gasoline of Comparison Package 3.

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
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US20030172584A1 (en) * 2002-03-13 2003-09-18 Henly Timothy J. Fuel lubricity additives derived from hydrocarbyl succinic anhydrides and hydroxy amines, and middle distillate fuels containing same
US6660050B1 (en) 2002-05-23 2003-12-09 Chevron U.S.A. Inc. Method for controlling deposits in the fuel reformer of a fuel cell system
US20070245621A1 (en) * 2006-04-20 2007-10-25 Malfer Dennis J Additives for minimizing injector fouling and valve deposits and their uses
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US5925151A (en) * 1996-09-19 1999-07-20 Texaco Inc Detergent additive compositions for diesel fuels
US5916825A (en) * 1998-08-28 1999-06-29 Chevron Chemical Company Llc Polyisobutanyl succinimides and fuel compositions containing the same
WO2000069997A1 (en) * 1999-05-13 2000-11-23 Equistar Chemicals, L.P. Wax anti-settling agents for distillate fuels
US6203583B1 (en) * 1999-05-13 2001-03-20 Equistar Chemicals, Lp Cold flow improvers for distillate fuel compositions
US6206939B1 (en) * 1999-05-13 2001-03-27 Equistar Chemicals, Lp Wax anti-settling agents for distillate fuels
US20030172584A1 (en) * 2002-03-13 2003-09-18 Henly Timothy J. Fuel lubricity additives derived from hydrocarbyl succinic anhydrides and hydroxy amines, and middle distillate fuels containing same
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US20070245621A1 (en) * 2006-04-20 2007-10-25 Malfer Dennis J Additives for minimizing injector fouling and valve deposits and their uses
US8465560B1 (en) 2009-02-05 2013-06-18 Butamax Advanced Biofuels Llc Gasoline deposit control additive composition
WO2010091069A1 (en) 2009-02-05 2010-08-12 Butamax™ Advanced Biofuels LLC Gasoline deposit control additive compositions
EP2278327A1 (en) 2009-07-24 2011-01-26 Chevron Oronite S.A. System and Method for Screening Liquid Compositions
US20110016954A1 (en) * 2009-07-24 2011-01-27 Chevron Oronite S.A. System and method for screening liquid compositions
US8549897B2 (en) 2009-07-24 2013-10-08 Chevron Oronite S.A. System and method for screening liquid compositions
US8632638B2 (en) 2010-11-19 2014-01-21 Chevron Oronite Company Llc Method for cleaning deposits from an engine fuel delivery system
WO2013101256A2 (en) 2011-12-30 2013-07-04 Butamax (Tm) Advanced Biofuels Llc Corrosion inhibitor compositions for oxygenated gasolines
US10351791B2 (en) 2013-07-26 2019-07-16 Innospec Limited Quaternary ammonium compounds as fuel or lubricant additives
US10626341B2 (en) 2013-07-26 2020-04-21 Innospec Limited Quaternary ammonium compounds as fuel or lubricant additives
US11066617B2 (en) 2013-07-26 2021-07-20 Innospec Limited Quaternary ammonium compounds as fuel or lubricant additives
US11499107B2 (en) 2018-07-02 2022-11-15 Shell Usa, Inc. Liquid fuel compositions
US11377583B2 (en) 2018-10-29 2022-07-05 Championx Usa Inc. Alkenyl succinimides and use as natural gas hydrate inhibitors
WO2022009105A1 (en) 2020-07-07 2022-01-13 Chevron Oronite Company Llc Fuel additives for mitigating injector nozzle fouling and reducing particulate emissions
WO2022058894A1 (en) 2020-09-17 2022-03-24 Chevron Oronite Company Llc Aryloxy alkylamines as fuel additives for reducing injector fouling in direct injection spark ignition gasoline engines
WO2023057943A1 (en) 2021-10-06 2023-04-13 Chevron Oronite Company Llc Fuel additives for lowering deposit and particulate emission

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JPH06279770A (ja) 1994-10-04
EP0565285B1 (en) 1997-05-14
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HUT68485A (en) 1995-06-28
DE69310605D1 (de) 1997-06-19
HU9301055D0 (en) 1993-07-28
GB9208034D0 (en) 1992-05-27
AU3684493A (en) 1993-10-14
ZA932328B (en) 1994-09-30
AU667522B2 (en) 1996-03-28
HU214010B (en) 1997-12-29
DE69310605T2 (de) 1997-09-04

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