US5480960A - Process for the preparation of an acid functional polyester resin - Google Patents
Process for the preparation of an acid functional polyester resin Download PDFInfo
- Publication number
- US5480960A US5480960A US08/274,949 US27494994A US5480960A US 5480960 A US5480960 A US 5480960A US 27494994 A US27494994 A US 27494994A US 5480960 A US5480960 A US 5480960A
- Authority
- US
- United States
- Prior art keywords
- primary
- compound
- tertiary aliphatic
- functional polyester
- polyester resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/60—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/12—Polycondensates containing more than one epoxy group per molecule of polycarboxylic acids with epihalohydrins or precursors thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D163/00—Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
Definitions
- the present invention relates to a process for the preparation of a linear tertiary aliphatic carboxyl functional polyester resin, to a linear tertiary aliphatic carboxyl functional polyester resin obtainable by said process, to a polyglycidylester resin obtainable by glycidating said linear tertiary aliphatic carboxyl functional polyester resin and to powder coating compositions comprising said linear tertiary aliphatic carboxyl functional polyester resin or said polyglycidylester resin.
- Powder coating compositions based on the solid reaction products of 2,2-bis-(4-hydroxyphenyl)propane and epichlorohydrin have been known for a long time. However, they show only minor ultraviolet resistance and are therefore not suitable for applications requiring a high outdoor durability such as automotive topcoats.
- Triglycidylesters which can be used in outdoor durable coatings and in casting compositions are disclosed in U.S. Pat. No. 5,138,078. Due to the secondary nature of the terminal carboxyl functions present in the tricarboxylic acid adduct precursors, strongly alkaline conditions should be avoided during glycidation of these tricarboxylic acid adducts. As a result the triglycidylester produced will contain a relatively high level of hydrolyzable chlorine. In example 2 of U.S. Pat. No. 5,138,078 which relates to the glycidation of the 2:1 adduct of hexahydrophthalic anhydride and dimethylolpropionic acid, the product obtained has a chlorine content of 1.5%. Such a high level of residual chlorine is generally undesirable in coating compositions. In addition, the triglycidylesters reported in U.S. Pat. No. 5,138,078 are liquid, they can not be applied in powder coating compositions.
- TGIC polyester/triglycidylisocyanurate
- At least one diol compound C comprising two aliphatic hydroxyl groups which may each independently be a primary or a secondary hydroxyl group and
- At least one dihydroxymonocarboxylic acid compound D comprising a tertiary aliphatic carboxyl group and two aliphatic hydroxyl groups, which may each independently be primary or secondary hydroxyl,
- X ranges from 2 to 8
- Y ranges from 2-N to 8.
- reaction is continued until essentially all the nontertiary carboxyl groups initially present in the reaction mixture have been reacted.
- the linear tertiary aliphatic carboxyl functional polyester resin produced according to the process of the invention is essentially free from nontertiary carboxyl groups when it has an acid value which substantially corresponds to the theoretical acid value calculated on the basis of the amount of tertiary carboxyl groups of the reactants as initially present in the reaction mixture.
- the term "substantially” is used herein to indicate a deviation from the theoretical value of +/-5% at most. This is determined by standard alkali metric titration.
- the molecular weight distribution and number average molecular weight of the resin produced will depend on the specific reactants and the ratios applied in the process of the invention.
- the tertiary aliphatic carboxyl groups present in compounds A" and D practically do not react under the esterification conditions employed, glycidation of these tertiary aliphatic carboxyl groups with epihalohydrin can be performed under standard alkaline conditions whereby a polyglycidylester resin can be obtained which contains a low hydrolyzable halogen content, usually lower than about 0.5% by weight based on the total weight of the composition.
- the process of the present invention may be carried out according to conventional esterification methods, preferably by azeotropic condensation.
- the condensation is carried out by charging the compounds A to D simultaneously to the reactor whereafter the temperature is increased from room temperature to from about 200° to about 220° C. during a period of about 6 to about 8 hours, thus allowing the reaction to initiate and to proceed under continuous azeotropic removal of water.
- the azeotropic removal of water is continued until a reaction product is obtained which has an acid value corresponding to the theoretical acid value as referred to above.
- esterification catalyst such as for example dibutyltinoxide, paratoluenesulfonic acid, tinoctoate, zincoctoate and lithiumricinoleate may be used in the esterification process.
- Preferable alcohol compounds A' for use in the process of the present invention are aliphatic and cycloaliphatic alcohols having one primary or one secondary hydroxyl group and having of from 1 to 6 carbon atoms, such as for example methanol, isopropanol, neopentanol, 2-butanol and cyclohexanol.
- Suitable alcohol compounds A" are aliphatic and cycloaliphatic alcohols having one primary or one secondary hydroxyl group and having of from 1 to 6 carbon atoms and having in addition one tertiary aliphatic carboxyl group such as for example cyclohexane-1-methyl-4-hydroxy carboxylic acid and hydroxypivalic acid. Hydroxypivalic acid is a particularly preferred compound A".
- Preferable compounds B for use in the process of the present invention are for example phthalic acid (PA), tetrahydrophthalic acid, hexahydrophthalic acid (HHPA), methylhexahydrophthalic acid, terephthalic acid, isophthalic acid, endomethylenetetrahydrophthalic acid, methylendomethylenetetrahydrophthalic acid, 1,4-cyclohexanedicarboxylic acid and 1,3-cyclohexanedicarboxylic acid or combinations thereof; HHPA being particularly preferred.
- Preferable compounds C for use in the process of the present invention include branched aliphatic-, cycloaliphatic-, or araliphatic compounds, containing two aliphatic hydroxyl groups, each individually being either a primary or a secondary hydroxyl group, such as for example propylene glycol, neopentylglycol, hydrogenated diphenylolpropane (HDPP), hydrogenated 4,4'-dihydroxydiphenyl, 1,4-cyclohexanedimethylol, 1,4-dihydroxycyclohexane, hydroxypivalylhydroxypivalate and 2-butyl-2-ethyl-1,3-propanediol or mixtures thereof; HDPP being particularly preferred.
- a typical example of a suitable compound D for use in the process of the present invention is dimethylolpropionic acid.
- linear tertiary aliphatic carboxyl functional polyester resin obtainable according to the process of the present invention can be easily converted to a polyglycidylester resin according to methods known in the art i.e. by reaction with an excess epihalohydrin in the presence of a suitable base and catalyst. Most conveniently epichlorohydrin is being used.
- linear tertiary aliphatic carboxyl functional polyester resin and the polyglycidylester resin of the invention are both suitable for use in powder coating compositions, which in the cured state show good outdoor durability. Moreover in view of the polymeric nature of the polyglycidylester resin of the invention a lower level of toxicity as compared to TGIC is foreseen and therefore they can advantageously be used as an alternative to TGIC in powder coatings.
- the curable powder coating compositions of the invention may be prepared by addition of a cross-linking resin to either the linear tertiary aliphatic carboxyl functional polyester resin obtainable by the process of the present invention or to the polyglycidylester resin obtainable by glycidating said linear tertiary aliphatic carboxyl functional polyester resin.
- the amount of cross-linking compound used in the powder coating compositions of the invention will normally be such so as to provide about equal amounts of reactive groups of the cross-linking compound and of the tertiary aliphatic carboxyl groups present in the linear tertiary aliphatic carboxyl functional polyester resin or of the epoxy groups present in the polyglycidylester resin.
- Preferable cross-linking resins for use in combination with the linear tertiary aliphatic carboxyl functional polyester resins of the present invention are for example outdoor durable epoxy resins, such as for example the diglycidylester of terephthalic acid, the polyglycidylester resins according to the present invention, the diglycidylesters of alpha, alpha'-dibranched dicarboxylic acids as disclosed in European Patent Application publication number 518,408 and the polyglycidylesters based on polycarboxylic acids carrying two alkyl substituents on each of the alpha carbon atoms as disclosed in European patent application publication number 366,205.
- outdoor durable epoxy resins such as for example the diglycidylester of terephthalic acid, the polyglycidylester resins according to the present invention, the diglycidylesters of alpha, alpha'-dibranched dicarboxylic acids as disclosed in European Patent Application publication number 518,408 and the polyglycidy
- Preferable cross-linking resins for use in combination with the polyglycidylester resins of the present invention are for example the (corresponding) acid functional polyester resin of the present invention; solid polyacids such a sebacic acid, adipic acid, 1,12-dodecanedioic acid; anhydrides such as polyazeleic polyanhydride and trimellitic anhydride; acid functional polyesters such as the reaction product of one mole of trimethylopropane and 3 moles of hexahydrophtalic anhydride, the reaction product of 1-hexanediol with a molar excess of 1,12-dodecanedioic acid and the reaction product of one mole of hexamethoxymethylmelamine and 3 moles of hydroxypivalic acid; cyanuric acid; and solid basic curing agents such as dicyandiamide and BF 3 -complexes.
- solid polyacids such as sebacic acid, adipic acid, 1,12
- the powder coating compositions of the present invention may further comprise a catalyst and optionally other additives, as known in the art to be suitable for use in powder coating compositions.
- Suitable catalyst are for example quaternary ammonium and phosphonium salts: metal salts/compounds such as for example stannous(II)octoate; basic compounds such as for example the imidazoles; and tertiary amines such as for example diazabicycloundecene.
- the catalyst is typically present in an amount of from about 0.1 to about 2% by weight based on the weight of the total powder coating composition.
- Suitable cure times and cure temperatures of the powder coating compositions of the invention are those conventionally applied in connection with powder coating systems.
- the mixture was then heated to 150° C. in 30 minutes and xylene was added (5% weight on the total weight of the reaction mixture).
- the temperature of the reaction mixture was increased in two hours to 210° C. and kept at 210° C. until the theoretical acid value as referred to above was reached.
- the acid functional polyester thus formed was discharged and allowed to cool down to room temperature.
- the organic phase was vacuum flashed to remove water, IPA and ECH.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Polyesters Or Polycarbonates (AREA)
- Epoxy Resins (AREA)
- Paints Or Removers (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP93202081 | 1993-07-15 | ||
EP93202081 | 1993-07-15 |
Publications (1)
Publication Number | Publication Date |
---|---|
US5480960A true US5480960A (en) | 1996-01-02 |
Family
ID=8213988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/274,949 Expired - Lifetime US5480960A (en) | 1993-07-15 | 1994-07-14 | Process for the preparation of an acid functional polyester resin |
Country Status (7)
Country | Link |
---|---|
US (1) | US5480960A (de) |
EP (1) | EP0634434B1 (de) |
JP (1) | JP3432278B2 (de) |
KR (1) | KR100327917B1 (de) |
CA (1) | CA2127966A1 (de) |
DE (1) | DE69429746T2 (de) |
TW (1) | TW315376B (de) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5739213A (en) * | 1995-01-06 | 1998-04-14 | Shell Oil Company | Acid functional and epoxy functional polyester resins |
US6107442A (en) * | 1997-02-21 | 2000-08-22 | Shell Oil Company | Outdoor durable coating compositions and acid functional polyester resins and polyglycidyl esters thereof usable therefor |
US6187875B1 (en) | 1997-03-25 | 2001-02-13 | Shell Oil Company | Acid functional polyester resins and lower temperature curable powder coating compositions comprising them |
WO2010121392A1 (en) * | 2009-04-21 | 2010-10-28 | Dow Global Technologies Inc. | Thermosettable composition containing a half ester of a cycloaliphatic diol and a thermoset product therefrom |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NZ334764A (en) * | 1996-11-25 | 2000-01-28 | Shell Int Research | Acid functional and epoxy functional polyester resins |
US6201073B1 (en) * | 1996-12-02 | 2001-03-13 | Shell Oil Company | Tertiary carboxyl-functional polyester derived from cyclohexane dicarboxylic acid and dihydroxymono carboxylic acid |
KR100515390B1 (ko) * | 1996-12-30 | 2006-03-17 | 주식회사 케이씨씨 | 저온 경화형 수지 제조방법 및 이를 함유한 분체도료 조성물 |
NZ336654A (en) * | 1997-02-21 | 2000-04-28 | Shell Int Research | Outdoor durable coating compositions and acid functional polyester resins and polyglycidal esters and use thereof |
BR9808045A (pt) * | 1997-03-25 | 2000-03-08 | Shell Int Research | Resinas de poliéster carboxil-funcional, e de poliglicidiléster linear ou ramificado, e , composição de revestimento em pó. |
US6143838A (en) * | 1997-03-25 | 2000-11-07 | Shell Oil Company | Acid functional and epoxy functional polyester resins |
BE1011737A3 (fr) * | 1998-02-09 | 1999-12-07 | Ucb Sa | Polyester contenant des groupes carboxyle tertiaires, son procede de preparation et compositions thermodurcissables en poudre le contenant. |
JP2000063484A (ja) * | 1998-04-07 | 2000-02-29 | Yuka Shell Epoxy Kk | エポキシ官能性ポリエステル樹脂の低粘度組成物 |
US6262186B1 (en) | 1998-05-11 | 2001-07-17 | Shell Oil Company | Isocyanate-modified epoxy-functional polyester with crosslinking agent |
US6103835A (en) * | 1998-11-11 | 2000-08-15 | Shell Oil Company | Epoxy-functional polyester advanced with carboxyl-functional polyester or dicarboxylic acid (anhydride) |
ES2215272T3 (es) * | 1998-11-30 | 2004-10-01 | Resolution Research Nederland B.V. | Resinas de poliester con funcion acido y composiciones de revestimiento en polvo curables a temperaturas bajas que contienen dichas resinas. |
US6388024B1 (en) | 1999-10-29 | 2002-05-14 | Ronald Petrus Clemens Van Gaalen | Acid functional and epoxy functional polyester resins |
US6451929B1 (en) | 1999-10-29 | 2002-09-17 | Resolution Performance Products, Llc | Glycidyl ester by reacting COOH polyester with epihalohydrin |
EP1621565A1 (de) * | 2004-07-28 | 2006-02-01 | Cytec Surface Specialties Austria GmbH | Epoxidharz mit verbesserten elastischen Eigenschaften |
JP3959092B2 (ja) | 2004-12-27 | 2007-08-15 | 住化バイエルウレタン株式会社 | ポリウレタン成形品およびその製造方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404018A (en) * | 1965-09-27 | 1968-10-01 | Celanese Coatings Co | Esters of polyepoxides and hydroxycarboxylic acids |
US3651098A (en) * | 1968-01-29 | 1972-03-21 | Ciba Ltd | Polyglycidyl esters |
US4097466A (en) * | 1975-05-17 | 1978-06-27 | Chemische Werke Huels Aktiengesellschaft | Liquid coating compositions |
US4997907A (en) * | 1989-03-11 | 1991-03-05 | Hoechst Aktiengesellschaft | Curable powder mixtures |
EP0447360A2 (de) * | 1990-03-15 | 1991-09-18 | Ciba-Geigy Ag | Glycidylester von Tricarbonsäureaddukten |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3345313A (en) * | 1963-02-20 | 1967-10-03 | Trojan Powder Co | Alkyd resins and their preparation from reaction mixtures comprising a polymethylolalkanoic acid |
DE1669725A1 (de) * | 1967-09-27 | 1971-06-09 | Basf Ag | Verfahren zum Herstellen von Polyester-Formkoerpern |
US3749758A (en) * | 1971-09-30 | 1973-07-31 | Ciba Geigy Corp | Polyesters derived from dimethylol propionic acid in admixture with polyepoxides |
-
1994
- 1994-05-31 JP JP11900794A patent/JP3432278B2/ja not_active Expired - Fee Related
- 1994-06-29 TW TW083105901A patent/TW315376B/zh active
- 1994-07-13 DE DE69429746T patent/DE69429746T2/de not_active Expired - Fee Related
- 1994-07-13 CA CA002127966A patent/CA2127966A1/en not_active Abandoned
- 1994-07-13 EP EP94202030A patent/EP0634434B1/de not_active Expired - Lifetime
- 1994-07-14 US US08/274,949 patent/US5480960A/en not_active Expired - Lifetime
- 1994-07-14 KR KR1019940017003A patent/KR100327917B1/ko not_active IP Right Cessation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404018A (en) * | 1965-09-27 | 1968-10-01 | Celanese Coatings Co | Esters of polyepoxides and hydroxycarboxylic acids |
US3651098A (en) * | 1968-01-29 | 1972-03-21 | Ciba Ltd | Polyglycidyl esters |
US4097466A (en) * | 1975-05-17 | 1978-06-27 | Chemische Werke Huels Aktiengesellschaft | Liquid coating compositions |
US4997907A (en) * | 1989-03-11 | 1991-03-05 | Hoechst Aktiengesellschaft | Curable powder mixtures |
EP0447360A2 (de) * | 1990-03-15 | 1991-09-18 | Ciba-Geigy Ag | Glycidylester von Tricarbonsäureaddukten |
US5138078A (en) * | 1990-03-15 | 1992-08-11 | Ciba-Geigy Corporation | Glycidyl esters of tricarboxylic acid adducts |
Non-Patent Citations (2)
Title |
---|
Post Jr., Robert L., The Origin of Homeostasis in the Early Earth, J. Mol. Evol. (1990) 31:257 264. * |
Post Jr., Robert L., The Origin of Homeostasis in the Early Earth, J. Mol. Evol. (1990) 31:257-264. |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5739213A (en) * | 1995-01-06 | 1998-04-14 | Shell Oil Company | Acid functional and epoxy functional polyester resins |
US5811198A (en) * | 1995-01-06 | 1998-09-22 | Shell Oil Company | Acid functional and epoxy functional polyester resins |
US6107442A (en) * | 1997-02-21 | 2000-08-22 | Shell Oil Company | Outdoor durable coating compositions and acid functional polyester resins and polyglycidyl esters thereof usable therefor |
US6187875B1 (en) | 1997-03-25 | 2001-02-13 | Shell Oil Company | Acid functional polyester resins and lower temperature curable powder coating compositions comprising them |
WO2010121392A1 (en) * | 2009-04-21 | 2010-10-28 | Dow Global Technologies Inc. | Thermosettable composition containing a half ester of a cycloaliphatic diol and a thermoset product therefrom |
EP2421907A1 (de) * | 2009-04-21 | 2012-02-29 | Dow Global Technologies LLC | Wärmehärtbare zusammensetzung, enthaltend einen halbester eines cycloaliphatischen diols und wärmeghärtetes produkt daraus |
US8691920B2 (en) | 2009-04-21 | 2014-04-08 | Dow Global Technologies | Thermosettable composition containing a half ester of a cycloaliphatic diol and a thermoset product therefrom |
EP2421907B1 (de) * | 2009-04-21 | 2016-11-23 | Dow Global Technologies LLC | Wärmehärtbare zusammensetzung, enthaltend einen halbester eines cycloaliphatischen diols und wärmeghärtetes produkt daraus |
Also Published As
Publication number | Publication date |
---|---|
JP3432278B2 (ja) | 2003-08-04 |
JPH0725990A (ja) | 1995-01-27 |
KR950003344A (ko) | 1995-02-16 |
EP0634434B1 (de) | 2002-01-30 |
DE69429746T2 (de) | 2002-08-08 |
DE69429746D1 (de) | 2002-03-14 |
EP0634434A3 (de) | 1995-05-24 |
KR100327917B1 (ko) | 2002-07-06 |
TW315376B (de) | 1997-09-11 |
CA2127966A1 (en) | 1995-01-16 |
EP0634434A2 (de) | 1995-01-18 |
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