US5021378A - Molded articles based on pyrogenically prepared silicon dioxide, process for their production and their use - Google Patents

Molded articles based on pyrogenically prepared silicon dioxide, process for their production and their use Download PDF

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Publication number
US5021378A
US5021378A US07/488,379 US48837990A US5021378A US 5021378 A US5021378 A US 5021378A US 48837990 A US48837990 A US 48837990A US 5021378 A US5021378 A US 5021378A
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United States
Prior art keywords
weight
sub
silicon dioxide
diameter
pores
Prior art date
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Expired - Fee Related
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US07/488,379
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English (en)
Inventor
Klaus Deller
Reinhard Klingel
Helmfried Krause
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Evonik Operations GmbH
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Degussa GmbH
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Assigned to DEGUSSA-HULS AKTIENGESELLSCHAFT reassignment DEGUSSA-HULS AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: DEGUSSA AKTIENGESELLSCHAFT
Assigned to DEGUSSA AG reassignment DEGUSSA AG MERGER (SEE DOCUMENT FOR DETAILS). Assignors: DEGUSSA-HULS AKTIENGESELLSCHAFT
Anticipated expiration legal-status Critical
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/61310-100 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/638Pore volume more than 1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66Pore distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst

Definitions

  • the present invention relates to molded articles based on pyrogenically prepared silicon dioxide, process for their production and their use as a catalyst support or catalyst.
  • Pyrogenically prepared silicon oxides are distinguished by being extremely finely divided and by a correspondingly high specific surface area, very high purity, a spherical particle shape and the lack of pores. Due to these properties, pyrogenically prepared oxides are becoming increasingly important as supports for catalysts; see D. Koth, H.. Ferch, Chem. Ing. Techn. 52, 628 (1980).
  • German OLS 31 32 674 discloses a process for the production of molded articles from pyrogenically prepared oxides in which silica sol is uses as binder.
  • German OLS 34 06 185 discloses a process for the production of molded bodies by using glaze frit powder as a binder and glycerol as a lubricant.
  • German Patent 21 00 778 discloses employing granules based on pyrogenically prepared silicon dioxides as catalyst support used in processes for the preparation of, for example, vinyl acetate monomer.
  • all mixer apparatus or mills which enable good homogenization such as, for example, paddle mixers, fluidized bed mixers, rotary mixers or airstream mixers, are suitable for carrying out the process according to the invention.
  • Mixers by means of which it is possible to additionally compact the mixing material, for example plow blade mixers, chaser mills or ball mills, are particularly suitable.
  • substantial drying at 80°-20° C. can be carried out so that a free-flowing powder is obtained after comminution.
  • the molded articles can be produced by die stamping, eccentric pressing, extrusion or rotary pressing and in compactors.
  • the shape of the molded articles can vary, for example, pellets, rods, or annular members e.g. rings. These shapes are well known in the field of catalytic supports.
  • the mixture can have the following composition before pressing:
  • silicon dioxide 50-90% by weight of silicon dioxide, preferably 70-80% by weight
  • kaolin preferably 1-5% by weight, and/or
  • pore formers such as urea, sugar or starch, preferably 10-30% by weight.
  • the molded bodies can have various shapes, for example cylindrical, spherical or annular, with an external diameter or from 2 to 15 mm.
  • Tempering of the molded articles is carried out by heating at 400°-1200° C. for 30 minutes to 6 hours.
  • the molded articles prepared according to the invention can be used either directly as catalysts or as catalyst supports after the moldings have been impregnated, during or after their production, with a solution of a catalytically active substance and, if appropriate, have been activated by suitable after treatment.
  • a catalytically active substance and, if appropriate, have been activated by suitable after treatment.
  • the compositions and procedures for deposition of catalytically active substances are well known in industry.
  • the molded articles made from pyrogenically prepared silicon dioxide can be used particularly well when used as the support for the catalyst used in the preparation of vinyl acetate monomer from ethylene, acetic acid and oxygen and as the catalyst in the hydration of ethylene.
  • the majority of the pores are in the mesopore range.
  • silica(AEROSIL) a volatile silicon compound is atomized into an oxyhydrogen flame comprising hydrogen and air.
  • silicon tetrachloride is used. This substance hydrolyzes under the influence of the water produced in the oxyhydrogen gas reaction to form silicon dioxide and hydrochloric acid.
  • the silicon dioxide After leaving the flame, the silicon dioxide enters a so-called coagulation zone, in which the silica(AEROSIL) primary particles and primary aggregates agglomerate.
  • the product which at this stage is in the form of a type of aerosol, is separated in cyclones from the gaseous accompanying substances and subsequently after treated with moist hot air. This process reduces the residual hydrochloric acid content to below 0.025%.
  • the silica(AEROSIL) is produced with a bulk density of only about 15 g/l
  • the process is followed by a vacuum compression stage, by means of which compacted densities of about 50 g/l and more can be produced.
  • the particle sizes of the products obtained in this way can be varied using the reaction conditions.
  • Such parameters are, for example, the flame temperature, the proportions of hydrogen and oxygen, the amount of silicon tetrachloride, the residence time in the flame or the length of the coagulation zone.
  • the BET surface area is determined in accordance with DIN 66 131 using nitrogen.
  • the pore volume is computed from the sum of the micropore, mesopore and macropore volumes.
  • the breaking strength is determined using a breaking tester from Ewerka Co., type TBH 28.
  • micropores and mesopores are determined by recording an N 2 isotherm and evaluating same by the method BET, de Boer and Barret, Joyner, Halenda.
  • the macropores are determined by the Hg penetration method. Any suitable pyrogenically prepared silica can be used for purposes of the invention although the above silica(AEROSIL) is preferred.
  • the crude pellets are tempered by heating at 900° C. for 4 hours.
  • Example 1 15% by weight of starch and molded into pellets as in Example 1.
  • Example 1 4% by weight of wax are molded to form pellets as in Example 1.
  • the tempering is carried out at 700° C.
  • German priority application P 38 03 895.1-45 is relied on and incorporated herein.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Catalysts (AREA)
  • Silicon Compounds (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Medicinal Preparation (AREA)
US07/488,379 1988-02-09 1990-02-23 Molded articles based on pyrogenically prepared silicon dioxide, process for their production and their use Expired - Fee Related US5021378A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3803895 1988-02-09
DE3803895A DE3803895C1 (de) 1988-02-09 1988-02-09

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US07308125 Continuation 1989-02-09

Publications (1)

Publication Number Publication Date
US5021378A true US5021378A (en) 1991-06-04

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US07/488,379 Expired - Fee Related US5021378A (en) 1988-02-09 1990-02-23 Molded articles based on pyrogenically prepared silicon dioxide, process for their production and their use

Country Status (8)

Country Link
US (1) US5021378A (de)
EP (1) EP0327722B1 (de)
JP (1) JPH0674170B2 (de)
AT (1) ATE94521T1 (de)
BR (1) BR8900518A (de)
DE (2) DE3803895C1 (de)
ES (1) ES2059483T3 (de)
MX (1) MX14843A (de)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5858906A (en) * 1994-08-04 1999-01-12 Degussa Aktiengesellschaft Compacts based on pyrogenically produced oxides
WO2000072966A1 (en) * 1999-05-28 2000-12-07 Grace Gmbh & Co. Kg Shaped articles of silica gel and porous, amorphous mixed oxides
US6207610B1 (en) * 1996-05-17 2001-03-27 Degussa-Huls Ag Compacts based on pyrogenically produced silicon dioxide
US6328944B1 (en) * 1996-12-05 2001-12-11 Degussa Ag Doped, pyrogenically prepared oxides
US6432869B1 (en) * 1998-09-24 2002-08-13 Degussa Ag Moldings including pyrogenic mixed oxide and the use thereof
SG94804A1 (en) * 2000-04-12 2003-03-18 Degussa Dispersions
US20030082300A1 (en) * 2001-02-12 2003-05-01 Todd Michael A. Improved Process for Deposition of Semiconductor Films
US6593270B1 (en) 1997-11-13 2003-07-15 Degussa Ag Moldings based on pyrogenic silicon dioxide
US6679945B2 (en) * 2000-08-21 2004-01-20 Degussa Ag Pyrogenically prepared silicon dioxide
WO2006000734A1 (en) * 2004-06-23 2006-01-05 Bp P.L.C. The synthesis of the micro-porous silica gel and its application to the preparation of catalysts for c2 oxygenates synthesis from syngas
US20080249331A1 (en) * 2005-06-24 2008-10-09 Bp Chemicals Limited Vinyl Acetate Catalyst and Support
US20100022796A1 (en) * 2006-12-13 2010-01-28 Wacker Chemie Ag Method for producing catalysts and their use for the gas phase oxidation of olefins
US20100029473A1 (en) * 2006-12-13 2010-02-04 Wacker Chemie Ag Method for the production of stable binder-free high-purity moldings composed of metal oxides and their use
US20100144519A1 (en) * 2006-12-13 2010-06-10 Wacker Chemie Ag Method for producing stable, high-purity molded bodies from pyrogenic metal oxides without the addition of binders
CN102295472A (zh) * 2009-11-23 2011-12-28 哈尔滨工业大学 一种呈等级孔结构且宏孔单向排列氧化硅陶瓷的制备方法
CN102701225A (zh) * 2012-03-20 2012-10-03 中国科学院山西煤炭化学研究所 一种淀粉改性二氧化硅材料的制备方法

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3912504A1 (de) * 1989-04-17 1990-10-18 Degussa Presslinge auf basis von pyrogen hergestelltem siliciumdioxid, verfahren zu ihrer herstellung und ihre verwendung
US5108975A (en) * 1991-01-28 1992-04-28 Phillips Petroleum Company Composition and method of making high porosity, high strength compositions
DE4142898A1 (de) * 1991-12-23 1993-06-24 Sued Chemie Ag Formlinge auf der basis von pyrogener kieselsaeure
DE4142902A1 (de) * 1991-12-23 1993-06-24 Sued Chemie Ag Formlinge auf der basis von pyrogener kieselsaeure
DE4242227A1 (de) * 1992-12-15 1994-06-16 Heraeus Quarzglas Katalysatorträger und Verfahren für seine Herstellung
IT1282267B1 (it) * 1995-03-14 1998-03-16 Montecatini Tecnologie Srl Catalizzatori e supporti per catalizzatori ottenuti per pastigliatura
DE19619961A1 (de) * 1996-05-17 1997-11-20 Degussa Preßlinge auf Basis von pyrogen hergestelltem Siliciumdioxid
DE19828491A1 (de) * 1998-06-26 1999-12-30 Degussa Formkörper auf Basis von Siliciumdioxid
MY131860A (en) 2000-06-21 2007-09-28 Shell Int Research Process for preparation of catalyst and use there of

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS524490A (en) * 1975-06-27 1977-01-13 Kuraray Co Ltd Catalyst carrier
US4325846A (en) * 1980-01-30 1982-04-20 Kozo Shibata Adsorbent materials for oils and fats
US4764498A (en) * 1982-01-09 1988-08-16 Bayer Aktiengesellschaft Silica-containing shaped articles and a process for their preparation

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1543576A (en) * 1975-06-10 1979-04-04 Bp Chem Int Ltd Catalyst support
NL8005856A (nl) * 1980-10-24 1982-05-17 Stamicarbon Bereiding van poreus, zuiver siliciumdioxyde en van chroomoxyde-op-siliciumdioxyde katalysatoren.
US4617060A (en) * 1984-04-23 1986-10-14 Mallinckrodt, Inc. Silica catalyst supports

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS524490A (en) * 1975-06-27 1977-01-13 Kuraray Co Ltd Catalyst carrier
US4325846A (en) * 1980-01-30 1982-04-20 Kozo Shibata Adsorbent materials for oils and fats
US4764498A (en) * 1982-01-09 1988-08-16 Bayer Aktiengesellschaft Silica-containing shaped articles and a process for their preparation

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5858906A (en) * 1994-08-04 1999-01-12 Degussa Aktiengesellschaft Compacts based on pyrogenically produced oxides
US6207610B1 (en) * 1996-05-17 2001-03-27 Degussa-Huls Ag Compacts based on pyrogenically produced silicon dioxide
US6328944B1 (en) * 1996-12-05 2001-12-11 Degussa Ag Doped, pyrogenically prepared oxides
US6613300B2 (en) 1996-12-05 2003-09-02 Degussa Ag Doped, pyrogenically prepared oxides
US6593270B1 (en) 1997-11-13 2003-07-15 Degussa Ag Moldings based on pyrogenic silicon dioxide
US6432869B1 (en) * 1998-09-24 2002-08-13 Degussa Ag Moldings including pyrogenic mixed oxide and the use thereof
WO2000072966A1 (en) * 1999-05-28 2000-12-07 Grace Gmbh & Co. Kg Shaped articles of silica gel and porous, amorphous mixed oxides
SG94804A1 (en) * 2000-04-12 2003-03-18 Degussa Dispersions
US6695907B2 (en) 2000-04-12 2004-02-24 Degussa Ag Dispersions containing pyrogenic oxides
US6890873B2 (en) 2000-08-21 2005-05-10 Degussa Ag Glass prepared from pyrogenically prepared silicon dioxide
US6679945B2 (en) * 2000-08-21 2004-01-20 Degussa Ag Pyrogenically prepared silicon dioxide
US20040116270A1 (en) * 2000-08-21 2004-06-17 Monika Oswald Glass prepared from pyrogenically prepared silicon dioxide
US20030082300A1 (en) * 2001-02-12 2003-05-01 Todd Michael A. Improved Process for Deposition of Semiconductor Films
WO2006000734A1 (en) * 2004-06-23 2006-01-05 Bp P.L.C. The synthesis of the micro-porous silica gel and its application to the preparation of catalysts for c2 oxygenates synthesis from syngas
US20070249874A1 (en) * 2004-06-23 2007-10-25 Bp P.L.C. Synthesis of the Micro-Porous Silica Gel and Its Application to the Preparation of Catalysts for C2 Oxygenates Synthesis from Syngas
US20080249331A1 (en) * 2005-06-24 2008-10-09 Bp Chemicals Limited Vinyl Acetate Catalyst and Support
US20110224072A1 (en) * 2006-12-13 2011-09-15 Wacker Chemie Ag Method For The Production Of Stable Binder-Free High-Purity Mouldings Composed Of Metal Oxides and Their Use
US20100029473A1 (en) * 2006-12-13 2010-02-04 Wacker Chemie Ag Method for the production of stable binder-free high-purity moldings composed of metal oxides and their use
US20100144519A1 (en) * 2006-12-13 2010-06-10 Wacker Chemie Ag Method for producing stable, high-purity molded bodies from pyrogenic metal oxides without the addition of binders
US20100022796A1 (en) * 2006-12-13 2010-01-28 Wacker Chemie Ag Method for producing catalysts and their use for the gas phase oxidation of olefins
US8410014B2 (en) 2006-12-13 2013-04-02 Wacker Chemie Ag Method for producing catalysts and their use for the gas phase oxidation of olefins
US8518850B2 (en) 2006-12-13 2013-08-27 Wacker Chemie Ag Method for the production of stable binder-free high-purity mouldings composed of metal oxides and their use
US9044742B2 (en) 2006-12-13 2015-06-02 Wacker Chemie Ag Method for producing stable, high-purity molded bodies from pyrogenic metal oxides without the addition of binders
US9199230B2 (en) 2006-12-13 2015-12-01 Wacker Chemie Ag Method for the production of stable binder-free high-purity moldings composed of metal oxides and their use
CN102295472A (zh) * 2009-11-23 2011-12-28 哈尔滨工业大学 一种呈等级孔结构且宏孔单向排列氧化硅陶瓷的制备方法
CN102295472B (zh) * 2009-11-23 2012-12-05 哈尔滨工业大学 一种呈等级孔结构且宏孔单向排列氧化硅陶瓷的制备方法
CN102701225A (zh) * 2012-03-20 2012-10-03 中国科学院山西煤炭化学研究所 一种淀粉改性二氧化硅材料的制备方法

Also Published As

Publication number Publication date
EP0327722B1 (de) 1993-09-15
ATE94521T1 (de) 1993-10-15
JPH01234355A (ja) 1989-09-19
JPH0674170B2 (ja) 1994-09-21
DE3803895C1 (de) 1989-04-13
BR8900518A (pt) 1989-10-03
ES2059483T3 (es) 1994-11-16
DE3884182D1 (de) 1993-10-21
MX14843A (es) 1994-02-28
EP0327722A2 (de) 1989-08-16
EP0327722A3 (en) 1989-10-11

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