US4367115A - Device for controlling a panel press for the assembly of _multilayer printed circuit boards - Google Patents
Device for controlling a panel press for the assembly of _multilayer printed circuit boards Download PDFInfo
- Publication number
- US4367115A US4367115A US06/310,929 US31092981A US4367115A US 4367115 A US4367115 A US 4367115A US 31092981 A US31092981 A US 31092981A US 4367115 A US4367115 A US 4367115A
- Authority
- US
- United States
- Prior art keywords
- switchover
- pressure
- count
- press
- panel press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000006073 displacement reaction Methods 0.000 claims abstract description 28
- 230000004907 flux Effects 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 10
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 3
- 230000000977 initiatory effect Effects 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000007423 decrease Effects 0.000 abstract description 3
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002463 transducing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
- B32B38/004—Heat treatment by physically contacting the layers, e.g. by the use of heated platens or rollers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4611—Manufacturing multilayer circuits by laminating two or more circuit boards
Definitions
- the present invention relates to equipment for the production of printed circuit board and, more particularly, to a device for controlling the pressing action of a panel press with reference to the flux point of thermosetting resinous bonding layers in connection with the assembly of multilayer printed circuit boards.
- the production of multilayer printed circuit boards involves the assembly of a stack of circuit boards, in alternation with resinous bonding layers and the application to the stack of controlled heat and pressure by means of a heated panel press.
- the latter is preferably a multi-stage press suitable for the simultaneous production of a number of multilayer printed circuit boards.
- the application of controlled heat to the resinous bonding layers results in a succession of physical and chemical changes in the resin, beginning with a plastification process which reaches a flux point at which the bonding layer has a minimal viscosity and a high wetting factor for good adhesion.
- the resin undergoes a polycondensation process, as a result of which it gels and rapidly increases in its viscosity.
- the resin now undergoes a curing phase, at the end of which it is transformed into a permanently hardened, rigid state.
- a moderate contact pressure, or heat transfer pressure is applied during the major part of the heat buildup phase, and a much higher curing pressure is applied in the latter part of the curing phase and during at least an initial portion of the cooling phase.
- the selection of the point in time at which the full curing pressure is applied to the multilayer stack is crucial for the production quality, in terms of the permanent physical characteristics obtained in the interface between the printed circuit boards and the intermediate bonding layers.
- the switchover from the contact pressure to the curing pressure should take place with a predetermined delay from the point at which the flux point has been reached.
- the timing of the switchover therefore, rests on a reliable determination of the flux point during the pressing operation.
- the prior art experimental setup also addresses itself to a source of distortion in the displacement values of the compression graph, distortions which are the result of thermal expansion of the press parts.
- the report suggests the tracing of a corrective compression graph with a set of non-compressible, fully hardened multilayers, under identical operating conditions.
- Underlying the present invention is the objective of devising an improvement in the pressure control system of a heated panel press in the form of a device which makes possible the automatic switchover of the press operation from a contact pressure mode to a curing pressure mode, in response to a predetermined compression displacement of the multilayer stacks which is reflective of the attainment of the flux state.
- the present invention proposes to attain this objective by suggesting a switchover control device which is adapted for use with the pressure control unit of a hydraulically driven heated panel press which includes a displacement transducer producing displacement pulses, a pulse counting unit, a count comparator unit producing a threshold signal, and a signal delaying unit feeding the threshold signal to a pressure switchover circuit in the pressure control unit.
- the displacement transducer is carried by the upper press plate, reading the upward displacements of the press table and producing displacement pulses which reflect discrete displacement increments.
- the operation of the pulse counting unit is controlled by the pressure control unit of the press which sends a count initiation signal, following the receipt of a pressure feedback signal indicating that the contact pressure mode has been established.
- the invention further suggests the use of a direction discriminator in conjunction with the pulse counting unit, for the purpose of eliminating from the pulse count any reverse displacement pulses received from the displacement transducer.
- the count comparator has a comparison circuit which allows for the adjustment of a threshold value or trigger count, at the attainment of which the comparator produces the threshold signal.
- the time delay produced by the signal delaying unit is likewise adjustable.
- the drawing shows schematically a heated panel press 10 with a vertically movable lower press plate or press table 11 and a stationary upper press plate 12 engaging and compressing between them a multilayer stack of printed circuit boards 15.
- a hydraulic press cylinder 13 carries the press table 11, forcing it upwards and thereby creating at least two different pressure modes, while heat is supplied to the multilayer stack 15 via the plates which compress it.
- the panel press is a multi-stage press having several vertically movable plates in addition to the press table and the stationary top plate, so as to form a number of press gaps, each receiving a multilayer stack.
- a method and device for producing multilayer printed circuit boards in a duplex multi-stage panel press are disclosed in our copending U.S. patent application, Ser. No. 298,722, filed Sept. 2, 1981.
- the level of pressure generated by the hydraulic press cylinder 13 is determined by a pressure control unit 60 and its pressure control connection 62.
- a pressure feedback connection 63 links a suitable pressure transducing device (not shown) to the pressure control unit 60.
- a flux monitoring and pressure switchover circuit 80 To the panel press 10 and its pressure control unit 60 is connected a flux monitoring and pressure switchover circuit 80, the function of which is to determine the point in time at which the resinous bonding layers in the multilayer stack 15 have reached the flux point and, at a predetermined point later, to signal to the pressure control unit 60 to switch from a contact pressure mode to a curing pressure mode in which a maximum level of pressure is applied to the multilayer stack 15, while the latter cures and hardens.
- the panel press has attached to one of its plates 11 or 12 a displacement transducer 20 which produces displacement pulses reflecting increments of vertical movement of the other plate relative to the transducer-carrying plate.
- a pulse line 21 transmits the displacement pulses to a pulse counting unit 30.
- the latter is also connected to the pressure control unit 60 by a counter startup line 61 through which it receives a starting signal for the count, as soon as the pressure control unit 60 receives information from its feedback connection 63 that the contact pressure mode has been established.
- the pulse counting unit 30 adds up all the displacement pulses received during the counting cycle, beginning with the receipt of the count starting signal from the pressure control unit 60.
- the size of the count is expressed in a correspondingly changing count signal which is transmitted from the counting unit 30 to a comparator unit 40, via the counter exit line 31.
- a direction discriminator 35 which eliminates from the pulse count those displacement pulses which result from an opening movement of the press plate. Such reverse displacements may be produced by the thermal conditions of the press plates themselves.
- the comparator unit 40 has stored in it a threshold count N F which is preadjusted in accordance with an empirically determined height reduction of the multilayer stack under the contact pressure, when the resin of its bonding layers has reached the flux point. As soon as the count signal from the pulse counting unit equals the threshold count, it triggers in the comparator unit a switchover signal which is transmitted to the signal delaying unit 50, via the comparator exit line 32.
- the signal delaying unit 50 upon receiving a switchover signal from the comparator unit 40, transmits this signal with a predetermined delay ⁇ t to the pressure control unit 60, via the signal connection 33.
- the amount of delay ⁇ t which is applied to the switchover signal is likewise preadjusted in accordance with empirically established data. These data depend, of course, on the specific material characteristics of the bonding layers which are used in the multilayer stacks.
- the receipt of the switchover signal by the pressure control unit 60 initiates a change in the pressing action of the panel press 10, the pressure being increased from the comparatively low contact pressure to an elevated curing pressure.
- the proposed flux monitoring and pressure switchover circuit 80 consisting of the displacement transducer 20, the pulse counting unit 30 with direction discriminator 35, the comparator unit 40, and the signal delaying unit 50, preferably employ only solid state components in an integrated circuit arrangement, thus making is possible for the switchover control device to take the form of a small accessory unit which is attachable to the heated panel press.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Thermal Sciences (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3038288A DE3038288C1 (de) | 1980-10-10 | 1980-10-10 | Vorrichtung zur Erfassung des Fliesspunktes von Harzlaminaten bei der Herstellung von Mehrschichtleiterplatten |
| DE3038288 | 1980-10-10 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US4367115A true US4367115A (en) | 1983-01-04 |
Family
ID=6114073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US06/310,929 Expired - Fee Related US4367115A (en) | 1980-10-10 | 1981-10-13 | Device for controlling a panel press for the assembly of _multilayer printed circuit boards |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US4367115A (de) |
| EP (1) | EP0049828B1 (de) |
| DE (1) | DE3038288C1 (de) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4499821A (en) * | 1984-02-23 | 1985-02-19 | Clouston John L | System for immobilizing a plywood press platen during a press cycle |
| WO1990013425A1 (en) * | 1989-05-08 | 1990-11-15 | American Composite Technology Inc. | System and method for monitoring pressure during the production of fiber reinforced polymers |
| US5496433A (en) * | 1992-03-27 | 1996-03-05 | Hitachi Techno Engineering Co., Ltd. | Hot press for use in production of multilayered substrate |
| US5578159A (en) * | 1993-06-29 | 1996-11-26 | Hitachi Techno Engineering Co., Ltd. | Hot press for producing multilayer circuit board |
| US5673615A (en) * | 1994-11-29 | 1997-10-07 | Komatsu Ltd. | Slide control method in a hydraulic press |
| US5772565A (en) * | 1995-08-30 | 1998-06-30 | Automated Packaging Systems, Inc. | Heat sealer |
| US20090125141A1 (en) * | 2005-11-29 | 2009-05-14 | Takahiro Noda | Working apparatus and working method for circuit board |
| US20170354043A1 (en) * | 2016-06-03 | 2017-12-07 | International Business Machines Corporation | Heating of printed circuit board core during laminate cure |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3343745A1 (de) * | 1983-12-02 | 1985-06-13 | Siemens AG, 1000 Berlin und 8000 München | Mehrlagenschaltungen aus thermoplast-kupfer-verbund |
| US8101196B2 (en) | 2001-06-26 | 2012-01-24 | Biointeractions, Ltd. | Polysaccharide biomaterials and methods of use thereof |
| CN101672745B (zh) * | 2009-10-14 | 2012-09-05 | 攀钢集团攀枝花钢钒有限公司 | 一种模拟冷轧钢卷径向弹性模量的试验方法 |
| US9567357B2 (en) | 2011-06-24 | 2017-02-14 | Biointeractions Ltd. | Biocompatible, biomimetic ampholyte materials |
| WO2014174237A1 (en) | 2013-04-26 | 2014-10-30 | Biointeractions Limited | Bioactive coatings |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3925139A (en) * | 1974-01-10 | 1975-12-09 | Package Machinery Co | Seal monitoring apparatus |
| US3935053A (en) * | 1969-04-24 | 1976-01-27 | Photocircuits Corporation | Process for preparing thermosetting laminates |
| US3979248A (en) * | 1975-09-12 | 1976-09-07 | Images De Luxe, Inc. | Decal transfer press |
| US4264394A (en) * | 1978-12-18 | 1981-04-28 | Taihei Industries Co., Ltd. | Thermal stamping device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3276131A (en) * | 1965-04-09 | 1966-10-04 | Clayton W Hahn | Linear measuring device |
| FR2087245A5 (de) * | 1970-05-12 | 1971-12-31 | Sagem | |
| US3712125A (en) * | 1970-09-25 | 1973-01-23 | Koehring Co | Load simulation system |
| GB1443445A (en) * | 1973-04-10 | 1976-07-21 | Wirsbo Bruks Ab | Determination of the degree of crosslinking in a polyolefin length |
-
1980
- 1980-10-10 DE DE3038288A patent/DE3038288C1/de not_active Expired
-
1981
- 1981-10-02 EP EP81107839A patent/EP0049828B1/de not_active Expired
- 1981-10-13 US US06/310,929 patent/US4367115A/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3935053A (en) * | 1969-04-24 | 1976-01-27 | Photocircuits Corporation | Process for preparing thermosetting laminates |
| US3925139A (en) * | 1974-01-10 | 1975-12-09 | Package Machinery Co | Seal monitoring apparatus |
| US3979248A (en) * | 1975-09-12 | 1976-09-07 | Images De Luxe, Inc. | Decal transfer press |
| US4264394A (en) * | 1978-12-18 | 1981-04-28 | Taihei Industries Co., Ltd. | Thermal stamping device |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4499821A (en) * | 1984-02-23 | 1985-02-19 | Clouston John L | System for immobilizing a plywood press platen during a press cycle |
| WO1990013425A1 (en) * | 1989-05-08 | 1990-11-15 | American Composite Technology Inc. | System and method for monitoring pressure during the production of fiber reinforced polymers |
| US5496433A (en) * | 1992-03-27 | 1996-03-05 | Hitachi Techno Engineering Co., Ltd. | Hot press for use in production of multilayered substrate |
| US5578159A (en) * | 1993-06-29 | 1996-11-26 | Hitachi Techno Engineering Co., Ltd. | Hot press for producing multilayer circuit board |
| US5673615A (en) * | 1994-11-29 | 1997-10-07 | Komatsu Ltd. | Slide control method in a hydraulic press |
| US5772565A (en) * | 1995-08-30 | 1998-06-30 | Automated Packaging Systems, Inc. | Heat sealer |
| US20090125141A1 (en) * | 2005-11-29 | 2009-05-14 | Takahiro Noda | Working apparatus and working method for circuit board |
| US7809461B2 (en) * | 2005-11-29 | 2010-10-05 | Panasonic Corporation | Working apparatus and working method for circuit board |
| US20170354043A1 (en) * | 2016-06-03 | 2017-12-07 | International Business Machines Corporation | Heating of printed circuit board core during laminate cure |
| US10285283B2 (en) * | 2016-06-03 | 2019-05-07 | International Business Machines Corporation | Heating of printed circuit board core during laminate cure |
| US11044819B2 (en) | 2016-06-03 | 2021-06-22 | International Business Machines Corporation | Heating of printed circuit board core during laminate cure |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0049828A1 (de) | 1982-04-21 |
| EP0049828B1 (de) | 1985-07-17 |
| DE3038288C1 (de) | 1982-04-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: ROBERTBURKLE GMBH & CO. STUTTGARTER STRASSE 123-12 Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:BOHN, HANS;STEIN, WOLFGANG;BERNSAU, PETER;AND OTHERS;REEL/FRAME:003935/0111 Effective date: 19810210 |
|
| MAFP | Maintenance fee payment |
Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, PL 96-517 (ORIGINAL EVENT CODE: M170); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Year of fee payment: 4 |
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| FEPP | Fee payment procedure |
Free format text: PAYER NUMBER DE-ASSIGNED (ORIGINAL EVENT CODE: RMPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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| FEPP | Fee payment procedure |
Free format text: MAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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| LAPS | Lapse for failure to pay maintenance fees | ||
| STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
| FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19910106 |