US4227065A - Method of joining current conducting components of wave guide elements and producing of the same - Google Patents

Method of joining current conducting components of wave guide elements and producing of the same Download PDF

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Publication number
US4227065A
US4227065A US05/837,883 US83788377A US4227065A US 4227065 A US4227065 A US 4227065A US 83788377 A US83788377 A US 83788377A US 4227065 A US4227065 A US 4227065A
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US
United States
Prior art keywords
plates
coatings
welding
method defined
wave guide
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Expired - Lifetime
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US05/837,883
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English (en)
Inventor
Laszlo Paradi
Miklos Acs
Tibor Szucs
Tibor Konkoly
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FINOMMECHANIKAI VALLALAT
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FINOMMECHANIKAI VALLALAT
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001—Manufacturing waveguides or transmission lines of the waveguide type
    • H01P11/002—Manufacturing hollow waveguides

Definitions

  • the invention relates to a method of joining current-conducting components of wave-guide elements and to the production of such elements.
  • Iris plates are fixed in such a manner that between the inner surface of the tube and the current-conducting surfaces of the iris plates a continuous metallic bond is established.
  • this requirement could not be complied with.
  • Most frequently brazing with alloys containing silver are performed. With such brazing, it can not be totally ensured that the brazing alloy will fill up all gaps. Simultaneously excessive flow of the melted alloy into the inside of the tube should be avoided.
  • Another object is to join components in such manner that between the inner current conducting surfaces, even if they are previously electroplated in a final form, a final and accurately controllable continuous joint should be established.
  • the invention is based on our discovery that the technology for producing microwave components can be facilitated only by using an absolutely new and radically different joining method in this field.
  • Beam welding can be performed very cleanly, since no contaminants are mixed into the melt pool; joint filling is not required and the process can take place in high-vacuum, thus eliminating pollution from the environment; formation of an oxide-layer does not occur, and, as a consequence, the microwave properties are not changed.
  • wave-guide elements can be assembled in several stages.
  • the component parts and in a given case the rectangular wave guides are made of metal plates having at least partly galvanized surfaces.
  • the iris plates or rods are placed between the opposite broad faces of the rectangular wave guide into their final positions and welded through the face plates by using the beam-welding technology described earlier.
  • the plates are welded into a rectangular wave-guide shape by using the beam-welding technique.
  • FIG. 1 is a diagrammatic elevation which shows two components previously electroplated being joined by using the method according to the invention, the electroplated coatings being shown in an exaggerated scale;
  • FIG. 6 is a side view of the next stage of assembly according to FIG. 5 (side-view)
  • the joint shown in FIG. 1 is formed in such manner way that the two elements are fitted together in the position illustrated and placed in the vacuum chamber of an electron-beam welding machine, to its work table.
  • the electron beam is directed through the plate 1 in the direction of the arrow E, onto the fitting surface of the plates.
  • the energy of the electron beam produces a slightly conical pool 7 of molten metal, by which plates 1 and 2 are welded. Beside the melt 7 temperature zones with continuously decreasing temperatures appear.
  • coatings 3, 4, 5, and 6 will melt and bonds 8 with a brazed character can be produced between the plates 1 and 2 on both side of weld joint 7.
  • the extension of the zones of brazing 8 is adjusted so that it reaches up to the contact lines of the welding plates 1 and 2. This requirement has to be complied with at least between the current conducting surfaces joined so that the contact line of the current-conducting surfaces, e.g. between the surfaces 9 and 10, provides a perfect electrical connection.
  • the parameters of electron beam welding i.e. accelerating voltage, beam current and welding speed may be adjusted according to the dimensions of the plates 1, 2. Supposing that the thickness of the plate 1 is 3 mm and that of the plate 2 equals 2 mm, the thickness of the copper coating being 25 ⁇ m and that of the silver layer 4 ⁇ m; after having adjusted the accelerating voltage to 100 kV, beam current to 12 mA and welding speed to 3 cm/s, the joint illustrated in FIG. 1 can be achieved. In this case the pressure applied between the plates amounts to 100 n/cm 2 , and the vacuum pressure is 1.10 -4 bar.
  • Power density of beam welding technologies is so high that within a short distance from the melt pool the plates due to lack of time, will not warm up, consequently deformation arising in course of the welding process may be disregarded.
  • the rectangular wave guide is made of four oblong plates 20, 21, 30 and 31. Said plates, as well as the iris plates 13 are made of metal sheet having low thermal expansion coefficient, advantageously of an alloy containing 36% Ni, 64% Fe.
  • the iris plates 13 are placed in their final position between the broad faces 20, 30 of the rectangular wave guide. All the plates have their final dimensions and are provided with the final electroplated coating. The components are kept in position indicated by means of a tool not illustrated here. Development of said tool does not belong to the scope of our invention, however any technician may realize it without difficulties.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Welding Or Cutting Using Electron Beams (AREA)
  • Laser Beam Processing (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Waveguide Connection Structure (AREA)
US05/837,883 1976-09-30 1977-09-29 Method of joining current conducting components of wave guide elements and producing of the same Expired - Lifetime US4227065A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
HUPA1263 1976-09-30
HU76PA00001263A HU172698B (hu) 1976-09-30 1976-09-30 Sposob dlja prisoedinenija tokoprovodjahhikh ehlementov sbornoj chasti i pri pomohhi ehtogo dlja izgotovlenija sbornoj chasti

Publications (1)

Publication Number Publication Date
US4227065A true US4227065A (en) 1980-10-07

Family

ID=11000386

Family Applications (1)

Application Number Title Priority Date Filing Date
US05/837,883 Expired - Lifetime US4227065A (en) 1976-09-30 1977-09-29 Method of joining current conducting components of wave guide elements and producing of the same

Country Status (12)

Country Link
US (1) US4227065A (en, 2012)
JP (1) JPS5343457A (en, 2012)
CA (1) CA1085933A (en, 2012)
CH (1) CH624793A5 (en, 2012)
DE (1) DE2743754A1 (en, 2012)
FR (1) FR2366708A1 (en, 2012)
GB (1) GB1573540A (en, 2012)
HU (1) HU172698B (en, 2012)
IN (1) IN149203B (en, 2012)
IT (1) IT1114654B (en, 2012)
NL (1) NL7710722A (en, 2012)
NO (1) NO773350L (en, 2012)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5095188A (en) * 1990-07-26 1992-03-10 Branson Ultrasonics Corporation Manufacture of high frequency horns
US5532451A (en) * 1992-03-04 1996-07-02 Lara Consultants, S.R.L. Combined cutting and welding process for manufacturing structural products, and apparatus implementing such a process
US5618453A (en) * 1992-07-24 1997-04-08 Lara Consultants S.R.L. Combined cutting and welding method and relative apparatus for manufacturing structural sheet metal products
US5986233A (en) * 1998-12-30 1999-11-16 The United States Of America As Represented By The United States Department Of Energy Susceptor heating device for electron beam brazing
US20100052824A1 (en) * 2006-11-13 2010-03-04 Kmw Inc. Radio Frequency Filter
JP2013017032A (ja) * 2011-07-04 2013-01-24 Toshiba Corp 真空容器の製造方法

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2472850A1 (fr) * 1979-12-26 1981-07-03 Cables De Lyon Geoffroy Delore Procede de realisation par soudage de guide d'ondes pour transmission de puissances radioelectriques elevees
DE3143773C2 (de) * 1981-11-04 1984-03-08 Spinner-GmbH Elektrotechnische Fabrik, 8000 München Rechteckhohlleiter
FR2541826B1 (fr) * 1983-02-25 1985-07-05 Thomson Csf Procede de fabrication d'une cavite hyperfrequence et cavite obtenue par ce procede
DE19642673A1 (de) * 1996-10-16 1998-04-23 Widia Gmbh Mikrowellenofen und Bauteile hierfür
JP5989860B2 (ja) * 2015-06-19 2016-09-07 株式会社東芝 真空容器の製造方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3417223A (en) * 1964-05-06 1968-12-17 Steigerwald Karl Heinz Welding process using radiant energy
US3663794A (en) * 1970-05-29 1972-05-16 Maurice De Cachard Method of electron beam welding
US3694616A (en) * 1969-11-26 1972-09-26 Rolls Royce Method of securing a bearing race by welding using heat
US3949186A (en) * 1973-09-28 1976-04-06 Nippon Steel Corporation Method for welding between metallic body and precision tube body

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3458683A (en) * 1966-01-20 1969-07-29 Atlas Chem Ind Electron beam welding of a thin metal foil in a sandwiched type arrangement
DE2543601A1 (de) * 1975-09-30 1977-04-07 Siemens Ag Verfahren zum beflanschen von hohlleitern

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3417223A (en) * 1964-05-06 1968-12-17 Steigerwald Karl Heinz Welding process using radiant energy
US3694616A (en) * 1969-11-26 1972-09-26 Rolls Royce Method of securing a bearing race by welding using heat
US3663794A (en) * 1970-05-29 1972-05-16 Maurice De Cachard Method of electron beam welding
US3949186A (en) * 1973-09-28 1976-04-06 Nippon Steel Corporation Method for welding between metallic body and precision tube body

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5095188A (en) * 1990-07-26 1992-03-10 Branson Ultrasonics Corporation Manufacture of high frequency horns
US5532451A (en) * 1992-03-04 1996-07-02 Lara Consultants, S.R.L. Combined cutting and welding process for manufacturing structural products, and apparatus implementing such a process
US5618453A (en) * 1992-07-24 1997-04-08 Lara Consultants S.R.L. Combined cutting and welding method and relative apparatus for manufacturing structural sheet metal products
US5986233A (en) * 1998-12-30 1999-11-16 The United States Of America As Represented By The United States Department Of Energy Susceptor heating device for electron beam brazing
US20100052824A1 (en) * 2006-11-13 2010-03-04 Kmw Inc. Radio Frequency Filter
EP2092593A4 (en) * 2006-11-13 2011-07-20 Kmw Inc HIGH FREQUENCY FILTER
US8072298B2 (en) 2006-11-13 2011-12-06 Kmw Inc. Radio frequency filter
JP2013017032A (ja) * 2011-07-04 2013-01-24 Toshiba Corp 真空容器の製造方法

Also Published As

Publication number Publication date
NO773350L (no) 1978-03-31
DE2743754A1 (de) 1978-04-06
FR2366708A1 (fr) 1978-04-28
JPS5343457A (en) 1978-04-19
HU172698B (hu) 1978-11-28
CH624793A5 (en, 2012) 1981-08-14
IT1114654B (it) 1986-01-27
NL7710722A (nl) 1978-04-03
GB1573540A (en) 1980-08-28
CA1085933A (en) 1980-09-16
IN149203B (en, 2012) 1981-10-10

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