US3924917A - Flat cable termination method and apparatus - Google Patents

Flat cable termination method and apparatus Download PDF

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Publication number
US3924917A
US3924917A US465593A US46559374A US3924917A US 3924917 A US3924917 A US 3924917A US 465593 A US465593 A US 465593A US 46559374 A US46559374 A US 46559374A US 3924917 A US3924917 A US 3924917A
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United States
Prior art keywords
prongs
conductor
contact
flat conductor
die
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US465593A
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English (en)
Inventor
Kenneth Munshower
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Amphenol Corp
Elco Corp
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Elco Corp
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Publication date
Application filed by Elco Corp filed Critical Elco Corp
Priority to US465593A priority Critical patent/US3924917A/en
Priority to US05/516,500 priority patent/US3956811A/en
Priority to CA224,207A priority patent/CA1038612A/en
Priority to DK165675A priority patent/DK165675A/da
Priority to ES436792A priority patent/ES436792A1/es
Priority to FR7512826A priority patent/FR2269798B3/fr
Priority to BE155715A priority patent/BE828324A/xx
Priority to NL7504914A priority patent/NL7504914A/xx
Priority to IT68072/75A priority patent/IT1032761B/it
Priority to DE19752519437 priority patent/DE2519437A1/de
Priority to GB18071/75A priority patent/GB1512432A/en
Priority to JP50051571A priority patent/JPS50147587A/ja
Application granted granted Critical
Publication of US3924917A publication Critical patent/US3924917A/en
Priority to ES446416A priority patent/ES446416A1/es
Priority to ES446415A priority patent/ES446415A1/es
Assigned to ELTRA CORPORATION reassignment ELTRA CORPORATION CERTIFIED COPY OF MERGER FILED IN THE OFFICE OF SECRETARY OF STATE OF DELAWARE ON JUNE 6, 1980, SHOWING MERGER AND CHANGE OF NAME OF ASSIGNOR Assignors: ATREL CORPORATION
Assigned to ALLIED CORPORATION reassignment ALLIED CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: ELTRA CORPORATION
Assigned to CANADIAN IMPERIAL BANK OF COMMERCE, NEW YORK AGENCY, AS AGENT reassignment CANADIAN IMPERIAL BANK OF COMMERCE, NEW YORK AGENCY, AS AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AMPHENOL CORPORATION
Assigned to AMPHENOL CORPORATION, A CORP. OF DE reassignment AMPHENOL CORPORATION, A CORP. OF DE ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: ALLIED CORPORATION, A CORP. OF NY
Assigned to BANKERS TRUST COMPANY, AS AGENT reassignment BANKERS TRUST COMPANY, AS AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AMPHENOL CORPORATION, A CORPORATION OF DE
Assigned to AMPHENOL CORPORATION A CORP. OF DELAWARE reassignment AMPHENOL CORPORATION A CORP. OF DELAWARE RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: CANADIAN IMPERIAL BANK OF COMMERCE
Anticipated expiration legal-status Critical
Assigned to AMPHENOL CORPORATION reassignment AMPHENOL CORPORATION RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: BANKERS TRUST COMPANY
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/68—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals comprising deformable portions
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2495—Insulation penetration combined with permanent deformation of the contact member, e.g. crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/058—Crimping mandrels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y10T29/49188—Assembling terminal to elongated conductor by deforming of terminal with penetrating portion
    • Y10T29/4919—Through insulation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53235—Means to fasten by deformation

Definitions

  • ABSTRACT A termination method and apparatus for flexible flat conductor cable utilizing a contact having a pair of cable penetrating prongs for penetrating completely through a conductor of the flexible cable and a pair of biased abutment surfaces cooperable with the prongs for forming a crimp at a location remote from the penetration is disclosed.
  • the prongs may be arranged in a manner to form a biased contact bridge therebetween after the connector has been attached to the cable.
  • a die is employed to enforce cable penetration and bending of the prongs in a single movement lancing operation, while simultaneously swaging lower portions of the prongs to form prong projections engaging the conductor therebetween.
  • the present invention relates to multiple contact connectors. More particularly, the invention relates to improvements in multiple contact connectors'for the termination of flexible flat conductor cable and the like of the type set forth in the above-mentioned application.
  • flexible flat conductor cable conventionally has a plurality of flat ribbon-like conductors embedded in an insulati'ng'medium, e.g;, polyester, wherein the conductors lie generally parallel to each other in a single plane.
  • Flexible flat conductor cable is being used in wiring applications to an increasing extent as a result of its compactness and advantageous electrical characteristics. For example, it has been found that this type of cable may very easily be replaced and/or installed under relatively crowded conditions which would render other conventional wiring arrangements costly, burdensome, and subject to wiring errors. However, the commercial utility of flexible flat cable has been hampered by the lack of a particularly suitable termina tion contact.
  • connector devices for flat conductor cable which utilize both crimp-type terminations and solder-type terminations.
  • the cable may require a pre-perforation to accommodate a portion of the contact (see e.g., US. Pat. Nos. 3,675,180 or 3,768,062).
  • the present invention falls into the category of tenninating devices for flexible flat conductor cable wherein the insulation is pierced and substantially no prior preparation of the cable is necessary at the location chosen to terminate the cable.
  • the device disclosed in the U. S. Pat. No. 3,768,062 proposes a terminal for flexible circuits which rests on a rim portion of the terminal extending generally normal to a generally planar base portion.
  • tangs which are formed from an extension of the rim, penetrate the full thickness of the flexible circuit at a pre-p'erforated zone of enlarged width on the flexible circuit. After penetrating through the circuit, the tangs are bent against an outer layer of the circuit. It has been further suggested that, if desired, these tangs upon attachment of the terminal could be driven against an anvil of suitable configuration to provide reentry of the tangs into the flexible circuit.
  • the above-mentioned commonly assigned application sets forth a novel method and apparatus for terminating flexible flat conductor cables which minimizes or reduces at least the problems of the type previously noted in connection with prior art devices.
  • the present invention is directed to an improvement in such method and apparatus according to which particularly acceptable mechanical and electrical connections are obtained.
  • an object of the present invention is to provide a novel improvement in a method and apparatus for terminating flexible flat conductor cable, and more particularly, one which may be utilized in conjunction with relatively small conductor spacings.
  • Another object of the present invention is to provide a novel improvement in a method and apparatus for terminating flat conductor cable which provides an instantaneous termination of a conductor at any point along a length of flexible flat conductor cable.
  • a particular object of the present invention is to provide a novel improvement in a method and apparatus of the type set forth in the above-mentioned commonly assigned application (the disclosure of which is hereby incorporated by reference) according to which improvement particularly acceptable mechanical and electrical connections are obtained.
  • a method and apparatus for terminating flexible flat conductor cable includes a cable penetrating device, according to the aforesaid application, for penetrating completely through a conductor portion of a flat conductor cable to provide thereat a first electrical and 3 mechanical'contact between the conductor portion and the contact apparatus.
  • An engagement device is provided for also engaging the conductor portion at a loca: tion remote from the penetration of the conductor.
  • This engagement device may include a bent-around portion of the cable penetrating device and an abutment body for providing a reaction surface against which the bent-around portion is operable to press the conductor.
  • the bent-around portion of the penetrating device and the abutment body are cooperable to penetrate at least a portion of the .insulative covering of the conductor portion to crimp the conductor at that location remote from the penetration.
  • the crimp formed by the bentaround portion of the penetrating device and the abutment body may isolate or trap a portion of conductor between the location of penetration and the crimp.
  • the abutment body may be carried by a pair of spring arms integral with the connector device. These spring arms may be operable to provide a relatively constant force tending to urge the bent-around portion of the penetrating device tightly against the conductor of the cable.
  • the penetrating device may include a pair of sharpened prongs. These prongs may be sharpened in such a manner as to provide a biased conductor bridge therebetween when the contact is attached to the conductor cable. At the location of this conductor bridge, swaged, oppositely facing, projection of the prongs are provided to grip the conductor cable segment of the bridge.
  • the method of the present invention includes the steps of penetrating at a first location a conductor of a flexible flat conductor cable with a contact.
  • the contact is then crimped between a penetrating device and an abutment surface at a second location to provide a secure electrical and mechanical contact between the conductor and the contact at a second location.
  • This crimping action may isolate or trap portions of the conductor to provide an improved electrical contact.
  • a die is employed to effect cable penetration and prong bending.
  • the die includes a bending surface cooperable with the prongs.
  • the bending surface may be comprised of arcuate surfaces positioned adjacent one another to define a die nose receivable between the prongs.
  • the prongs With the prongs positioned to extend generally perpendicular to the direction of extent of the cable to a location adjacent the cable, and with the die positioned in general alignment with the contact, relative movement of the die and contact toward one another enforces; complete penetration of the prongs through a conductor portion of the cable; bending of prongs, under control of the die bending surfaces, away from one another and into an orientation with an opposite direction of extent, and engagement of the bent prongs with a conductor of the cable crimped-between the prongs and the contact abutment surfaces; and formation and positioning of the bridge projections of the prongs.
  • the single lancing operation enforces prong penetration through the insulations layers, penetration of the reverse bent prongs back into one layer and penetration of the abutment surfaces into the other insulation layer.
  • FIG. 1 is.- a schematic elevational view depicting a connector oriented with respect to a staking die prior to attachment of the connector to a conductor of a flat conductor cable in accordance with the present invention
  • FIG. 2 is a schematic elevational view showing the termination according to the present invention.
  • a contact 10 for flexible flat conductor cable 12 which contact is, in its initial form, identical to a contact disclosed in the above-mentioned copending application.
  • the contact 10 is fashioned into the form shown in FIG. 2.
  • the contact 10 is operable to penetrate completely through a conductor -13 embedded in the cable and to additionally form a crimp in the conductor.
  • the contact 10 may include at one end 14 a solder tab or lug 16, or another matable contact 16 for mating with a member of another connector (not shown).
  • the cable 12 may be any conventional flexible flat conductor cable comprised of a plurality of parallel and spaced-apart conductors 13, which are generally rib.- bon-like. These ribbon-like conductors are embedded in an insulating film 15 of a polyester or similar material. Mylar (polyethylene terephthalate), Kapton (a polyimide) and Teflon (polytetraflouroethylene) are typically used as an insulating material. It is envisioned that these and a variety of other simila'r materials would be suitable.
  • prongs 20 are carried by a base portion 21 of the contact and have a sharpened or pointed end 22.
  • the prongs are operable to displace the insulation of the cable and penetrate completely through the conductor embedded therein.
  • the periphery of stems 26 of both of these prongs 20 make electrical contact with the conductor 13 when the cable is penetrated thereby.
  • Each prong 20 comprises an elongate stem 26 and the end 22. That end 22 of each prong is preferably sharpened by the fashioning of an interior chamfer.28 and an exterior chamfer 30 at the end or distal terminus of the elongate stem 26. These chamfers or bevels are conventionally formed in such a manner that a relatively sharp top cutting or penetrating edge 32 is provided.
  • the exterior chamfer 30 is larger than the, interior chamfer 28, i. e., the sharpened edge appears displaced from a central longitudinal axis 29 of each prong in a direction generally towards the opposing prong.
  • Each of the prongs is bendable outwardly, preferably in a plane passing through the longitudinal axis of the conductor.
  • the plastically deformed prongs may be made to contact the conductor again by penetrating through a top side 39 of the insulating material 15 on the flat conductor cable 12.
  • An abutment means for the bent-around or deformed prongs is preferably provided to support the flat conductor cable 12 against the piercing or penetrating action of the re-entering cutting edge 32.
  • a pair of abutments 34 are provided on the contact apparatus.
  • abutments 34 have a reacton surface 35 defined by an interior chamfer on back-up or abutment arms 50. This interior chamfer is cooperable with an exterior chamfer 36 on the abutment 34 to provide a sharp top edge 38.
  • This sharp edge 38 of the abutment 34 is spaced relative to the remaining contact portions so as to be operable to penetrate the insulation 15 on a bottom side 40 of the cable 12 and contact the conductor 13 when the cable is pressed thereagainst by the re-entry of the bent-around prongs as may be seen in FIG. 2.
  • the force used to bend the prongs 20 around to a position to squeeze the cable 12 between the end 22 of the prong and the abutment 34 should be regulated so as to effect a penetration of the insu ating material 15 and contact with the conductor 13 but not necessarily a penetration through the conductor 13.
  • the cutting edges 32 and 38, after initial penetration of the cable, may be pressed generally obliquely against the cable at the crimping locations. That is to say, the crimped portion 27 of theconductor may be displaced out of the former plane of the conductor 13. As a result, a portion of the conductor 13 is tightly crimped by the end of the bent-around prong and the abutment of the contact.
  • electrical contact is made between the conductor 13 and the contact 10 at several engaging locations, viz., between each of the bentaround prongs and the conductor 13 adjacent its top surface 49 and between each of the reaction surfaces or chamfers 35 and the conductor 13 adjacent its bottom surface 51.
  • the exact nature of the electrical contact between the prongs and the conductor and between the reaction surfaces and the conductor may vary depending upon circumstances. At any rate, surface contact, edge contact and/or point contact with the conductor is provided at the several engaging locations.
  • electrical contact is made between the contact and the conductor at at least six distinct locations or zones.
  • Each of the penetrating prongs 20 makes peripheral electrical contact with the conductor, and each set of engaging means makes electrical contact at the top and bottom of the crimp found formed thereby.
  • each of the penetrating prongs 20 may deform slightly as the prong is being bent around with the result that the surface of each of the interior chamfers 28 is stretched slightly. This phenomenon serves both to facilitate re-entry of the prongs into the cable and enhance the area of the interior chamfers 38 available to make electrical contact with the conductor after the prong has been bent around.
  • the chamfers 35 and 28 be fashioned in a manner to facilitate a substantial coextensiveness of these surfaces subsequent to a bending around of the prong 20 and deformation of the face thereof. This arrangement results in a sandwiching" action on the portion 27 of the conductor which defines the location of the crimp formed by the contact 10.
  • the sharpened edges 32 of the penetrating prongs 20 slice a length of conductor having a slightly greater length than the distance between the interior walls 42 of the stems 26 of the prongs.
  • the sliced portion of the conductor is forced to occupy a slightly less space with a result that a conductor bridge 44 is formed by the slice.
  • this conductor bridge must bend or buckle slightly to squeeze or cram into the slightly shorter distance between the prongs.
  • the formation of this conductor bridge 44 illustrated in FIG. 2 as downwardly concave, provides an advantageous flexing of the insulation material 46 and 48 above and below the particular sliced portion of the conductor. The tensile and compressive forces set up on the flexed insulation serve to bias the conductor bridge 44 against the interior walls 42 of the prongs 20.
  • the conductor of the bridge itself may provide an additional spring action which enhances the biasing action.
  • oppositely facing projections 47 are, according to the present invention, provided on the prongs to grip the conductor cable located at the bridge.
  • a portion 45 of the conductor 13 may be isolated or trapped between the crimpand an exterior wall 43 of the stem 26 of the prong 20. As will be appreciated from the drawing of FIG. 3, the trapped portion 45 may be urged towards or crammed against the exterior wall 43, as a result of the cooperation of the prong and reaction surface 35.
  • the abutment arms 50 provided in conjunction with the abutment surfaces 34 are preferably rendered springy.
  • a pair of spring arms 50 is provided. These spring arms preferably are integral with the base portion 21 of the contact and are arranged to urge the abutment surfaces 34 against the conductor 13.
  • the spring action provided by these spring arms also may improve the insulation stripping action of the respective cutting edges 38 and 32 of the reaction surfaces and the bent-around penetrating prong ends when the contact is attached to a conductor.
  • the spring arms exert a continuous bias against the prongs after they have been bent-around to form the crimp, thereby establishing biased, positive, electrical contact.
  • a continuously biased pair of edges or faces 28 and 35 which are counterposed to sandwich the crimped portion of the conductor therebetween when the contact is attached.
  • the illustrated contact 10 includes the elongate matable contact 16 extending therefrom, a variety of mating contacts formed integrally therewith may be employed as mentioned in the above-noted copending application.
  • FIGS. 1 and 2 one preferred form of attachment of a contact to the cable according to the present invention may be more fully appreciated.
  • the contact 10 is shown as being held in a fixed position by a suitable jig or fixture indicated in section at 64. In this position, the spaced, bendable prongs are initially oriented to extend generally perpendicular to the direction of extent of the cable 12 to a location adjacent that cable.
  • a die indicated in section at 66 is positioned above the cable 12 and prongs 20 in general alignment with the prongs.
  • This die includes bending surfaces in the form'ofarcuate surfaces 68 positioned adjacent one another to define a die nose 70 receivable between the prongs. As illustrated the configuration of the arcuate bending surfaces 68 is such as to establish the final prong configuration.
  • a lancing operation is accomplished by effecting relative movement of the die 66 and the contact 10 toward one another.
  • a ram (not shown) attached to the die or the jig 64, or one ram to each, may be employed.
  • a single lancing operation will enforce initial prong penetration as earlier discussed and prong bending under control of the bending surfaces 68, as well as repenetration of the bent around prongs through the upper insulation layers and penetration of the abutment surfaces 34 into the lower insulation layer.
  • the die nose 70 is operable to force the conductor. portion of the cable and the insulation between the prongs into crimped engagement with the prongs. Simultaneous terminations may be effected. 1
  • the die primarily through the agency of the die nose 70, functions as a swaging tool to form the prong projections 47 adjacent the connector bridge.
  • the die nose is provided with square corners 71 and has a lateral extent greater than the distance between the generally parallel faces 72 of the spaced prongs, as depicted by the arrows in FIG. 1 as the prongs are bent around under control of the arcuate bending surfaces 68 toward their final positions, the die nose 70 swages or shaves lower portions of the prongs to form the generally triangularly configured projections or nubs 47.
  • the lower face 73 of the die nose presses the projections to their final illustrated positions. In those positions those projections of the prongs envelop the bridge, making contact with the conductor 13.
  • the interface resistance of the connections according to the present invention starts out lower for a given energy input (as represented by the height from which the die is lowered) and remains relatively constant for extended elapsed times after the connection is made.
  • a contact apparatus for flexible flat conductor means comprising:
  • penetrating means for penetrating completely through a conductor portion of the said flat conductor means at any preselected location on said flat conductor means to provide thereat a first electrical contact between said conductor portion and said contact apparatus; and conductor engagement means for engaging said conductor portion at a location remote from said penetration at said preselected location, said engagement means comprising: a remote engagement portion of said penetrating means; abutment means for providing a reaction surface against which said flexible flat conductor means may be supported when said engagment portion engages said conductor portion; said engagement portion and said abutment means being operable to penetrate at least a portion of an insulative covering of said conductor portion at said remote location to provide thereat a second electrical contact between said conductor portion and said contact apparatus;
  • said penetrating means including nub means projecting therefrom and establishing said first electrical contact.
  • a method of terminating flexible flat conductor means the method comprising:
  • v v I relatively moving the die and the contact toward one another to enforce I complete penetration of the prongs through a conductor portion of the flat conductor means, bending of the prongs, under control of the bending means of the die bending surface, generally away from one another and into an orientation with a direction of extent generally opposite said direction of extent, engagement of the bent prongs with a conductor of the cable crimped between the prongs and the cooperable abutment surfaces of the contact, and swaging of inner adjacent lower portions of the prongs to form prong projections engaging the conductor therebetween.
  • prong projections are positioned to essentially encapsulate and crimp the conductor between the prongs.
  • Apparatus for terminating a flexible flat conductor means with a contact having spaced, bendable prongs and abutment surfaces cooperable therewith comprising:
  • die means movable relative to said contact and including bending surface means cooperable with said prongs;
  • said bending surface means comprising arcuate surfaces positioned adjacent one another to define a die nose receivable between said prongs and having an extent greater than the distance between said spaced prongs;
  • said arcuate surfaces upon relative movement of said die means toward said contact prongs with a flat conductor means between the prongs and the arcuate surfaces, being operable to controllably enforce penetration of the prongs through a conductor portion of the flat conductor means and bending of the prongs into engagement with the conductor of the cable crimped between the prongs and said cooperable abutment surfaces of the contact;
  • said die nose including swaging means operable
  • a contact apparatus for flexible flat conductor means comprising:
  • penetrating means for penetrating completely through a conductor portion of said flat conductor means at any preselected location on said flat conductor means to provide thereat a first electrical contact between said conductor portion and said contact apparatus;
  • conductor engagement means for engaging said conductor portion at a location remote from said penetration at said preselected location to provide at said remote location additional electrical contact between said conductor portion of said flat conductor means and said contact apparatus;
  • said conductor engagement means including a remote engagement portion of said penetrating means operable to penetrate at least a portion of an insulative covering of said conductor portion of prongs and the adjacent flat conductor means por- 10 said flat'conductor means at said remote location;
  • said penetrating means including nubmeans projecting therefrom andestablishing said first electrical contact.
  • the contact apparatus of claim 6 including means cooperable with said remote engagement portion of said penetrating means at said remote location to provide said additional electrical contact between said conductor portion of said flat conductor means and said contact apparatus.
  • a method of terminating flexible flat conductor means the method comprising:
  • a contact having spaced, bendable prongs and (b) the flexible flat conductor means in a position wherein the prongs extend generally perpendicular to the direction of extent of the flat conductor means to a location adjacent that flat conductor means; positioning a die, including bending surface means cooperable with the prongs and prong swaging means, in a position in general alignment with the prongs and the adjacent flat conductor means portion; and relatively moving the die and the contact toward one another to enforce complete penetration of the prongs through a conductor portion of the flat conductor means,
  • prong projections are positioned to essentially encapsulate and crimp the conductor between the prongs.
  • prong projections are positioned to essentially encapsulate and crimp the conductor between the prongs.
  • Apparatus for terminating a flexible flat conductor means with a contact having spaced, bendable prongs comprising:
  • die means movable relative to said contact and including bending surface means cooperable with said prongs;
  • said bending surface means comprising arcuate surfaces positioned adjacent one another to define a die nose receivable between said prongs and having an extent greater than the distance between said spaced prongs;
  • said arcuate surfaces upon relative movement of said die means toward said contact prongs with a flat conductor means between the prongs and the arcuate surfaces, being operable to controllably enforce penetration of the prongs through a conductor por- '12 tion of the flat conductor means and bending of the prongs into engagement with the conductor; and said die nose including swaging means, operable upon such relative movement, to form projections on inner adjacent lower portions of said prongs crimping a portion of the conductor between the prongs.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Insulated Conductors (AREA)
US465593A 1974-04-30 1974-04-30 Flat cable termination method and apparatus Expired - Lifetime US3924917A (en)

Priority Applications (14)

Application Number Priority Date Filing Date Title
US465593A US3924917A (en) 1974-04-30 1974-04-30 Flat cable termination method and apparatus
US05/516,500 US3956811A (en) 1974-04-30 1974-10-21 Apparatus for terminating flat conductor cable
CA224,207A CA1038612A (en) 1974-04-30 1975-04-09 Flat cable termination method and apparatus
DK165675A DK165675A (da) 1974-04-30 1975-04-17 Fremgangsmade til terminering af et fleksibelt fladlederorgan og et apparat til udovelse af fremgangsmaden
ES436792A ES436792A1 (es) 1974-04-30 1975-04-21 Un aparato de contacto para medios conductores planos flexi-bles.
FR7512826A FR2269798B3 (pt) 1974-04-30 1975-04-24
BE155715A BE828324A (fr) 1974-04-30 1975-04-24 Connecteur pour cable souple et plat
NL7504914A NL7504914A (nl) 1974-04-30 1975-04-25 Werkwijze en inrichting voor de aansluiting van platte kabel.
IT68072/75A IT1032761B (it) 1974-04-30 1975-04-28 Procedimento e dispositivo per la terminazione di cavi elettricipiatti
GB18071/75A GB1512432A (en) 1974-04-30 1975-04-30 Electrical connectors
DE19752519437 DE2519437A1 (de) 1974-04-30 1975-04-30 Verfahren und vorrichtung zum anschluss von flachleiterkabeln
JP50051571A JPS50147587A (pt) 1974-04-30 1975-04-30
ES446416A ES446416A1 (es) 1974-04-30 1976-03-26 Un aparato para terminar unos medios conductores planos fle-xibles.
ES446415A ES446415A1 (es) 1974-04-30 1976-03-26 Un metodo de terminar unos medios conductores planos flexi- bles.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US465593A US3924917A (en) 1974-04-30 1974-04-30 Flat cable termination method and apparatus

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US05/516,500 Continuation-In-Part US3956811A (en) 1974-04-30 1974-10-21 Apparatus for terminating flat conductor cable

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BE (1) BE828324A (pt)
CA (1) CA1038612A (pt)
DE (1) DE2519437A1 (pt)
DK (1) DK165675A (pt)
ES (3) ES436792A1 (pt)
FR (1) FR2269798B3 (pt)
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Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4490904A (en) * 1982-05-03 1985-01-01 Burndy Corporation Apparatus and method for installing electrical connectors on flat conductor cable
US4560224A (en) * 1982-01-15 1985-12-24 Amp Incorporated Flat cable termination
US4591224A (en) * 1985-03-08 1986-05-27 Sil Araiza Electrical connector
US4821409A (en) * 1981-10-26 1989-04-18 Burndy Corporation Electrical connection apparatus for flat conductor cables and similar articles
US4833775A (en) * 1981-10-26 1989-05-30 Burndy Corporation Electrical connection apparatus for flat conductor cables and similar articles
US4834673A (en) * 1987-05-14 1989-05-30 Amp Incorporated Flat cable power distribution system
AU632547B2 (en) * 1989-02-21 1993-01-07 Amphenol Socapex System for the connection of a common multiwire assembly and a branched multiwire assembly
US6394836B2 (en) * 2000-01-26 2002-05-28 Yazaki Corporation Terminal connection structure of flat circuit belt
EP1225658A1 (fr) * 2001-01-23 2002-07-24 Fci Outil et dispositif de sertissage pour circuit souple et station de sertissage munie d'un tel dispositif
US6461188B2 (en) * 2000-06-02 2002-10-08 Saint-Gobain Glass France Solderable electrical connection element with a solder deposit
US6477771B2 (en) * 2000-07-27 2002-11-12 Yazaki Corporation Terminal crimping method and terminal crimping apparatus
US6626695B2 (en) * 2000-12-12 2003-09-30 The Furukawa Electric Co., Ltd. Method of connecting flat cable and terminal
US20030232534A1 (en) * 2001-12-19 2003-12-18 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
US20040063351A1 (en) * 2001-05-21 2004-04-01 Noritsugu Enomoto Method of connecting flat cable to connecting terminal, connecting apparatus, and connecting state determining method
US20040102079A1 (en) * 2002-11-27 2004-05-27 Fci Americas Technology, Inc. Flex cable and IDC electrical wiring harness assembly
EP1530263A1 (en) * 2003-11-05 2005-05-11 J.S.T. Mfg. Co., Ltd. Piercing contact, flat cable with piercing contact, flat cable with connector, and methods of manufacturing the same
US20060030203A1 (en) * 2004-08-03 2006-02-09 One World Technologies Limited Plug identity system
EP1691452A3 (en) * 2002-12-18 2006-09-27 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
US20060228930A1 (en) * 2005-04-07 2006-10-12 Yazaki Corporation Flat circuit body with terminals, method of manufacturing the same, die system for manufacturing the same and manufacturing apparatus for the same
US20060246768A1 (en) * 2005-04-27 2006-11-02 Yazaki Corporation Wiring harness, connector, and method of assembling the wiring harness
US20070270021A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
US20100186229A1 (en) * 2007-07-24 2010-07-29 Furukawa Electric Co., Ltd. Method for connecting connector terminal
US20110306232A1 (en) * 2008-10-31 2011-12-15 Anthony Freakes Insulation Displacement Connector
US20140329394A1 (en) * 2012-01-18 2014-11-06 Yazaki Corporation Connecting Structure and Connecting Method of Flat Circuit Body and Terminal
US10186789B1 (en) 2018-04-13 2019-01-22 Rustcraft Industries LLC Keyed cable and connector system
CN112368891A (zh) * 2018-07-05 2021-02-12 Erni制造有限两合公司 用于柔性导电膜的插头连接器件

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AR232060A1 (es) * 1982-04-12 1985-04-30 Burndy Corp Aparato para realizar una conexion electromecanica en un cable plano,conductor de electricidad
JP3017381B2 (ja) * 1993-09-14 2000-03-06 東芝セラミックス株式会社 鋳造用スライドゲートプレート及びその着脱方法
DE102004061425A1 (de) * 2004-12-21 2006-07-06 Tyco Electronics Amp Gmbh Elektrischer Verbinder, insbesondere Crimp-Verbinder

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3840840A (en) * 1973-08-10 1974-10-08 Continental Wirt Electronic Flat conductor cable connector

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3840840A (en) * 1973-08-10 1974-10-08 Continental Wirt Electronic Flat conductor cable connector

Cited By (47)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4821409A (en) * 1981-10-26 1989-04-18 Burndy Corporation Electrical connection apparatus for flat conductor cables and similar articles
US4833775A (en) * 1981-10-26 1989-05-30 Burndy Corporation Electrical connection apparatus for flat conductor cables and similar articles
US4560224A (en) * 1982-01-15 1985-12-24 Amp Incorporated Flat cable termination
US4490904A (en) * 1982-05-03 1985-01-01 Burndy Corporation Apparatus and method for installing electrical connectors on flat conductor cable
US4591224A (en) * 1985-03-08 1986-05-27 Sil Araiza Electrical connector
US4834673A (en) * 1987-05-14 1989-05-30 Amp Incorporated Flat cable power distribution system
AU632547B2 (en) * 1989-02-21 1993-01-07 Amphenol Socapex System for the connection of a common multiwire assembly and a branched multiwire assembly
US5242313A (en) * 1989-02-21 1993-09-07 Amphenol Socapex Connection assembly between a common multiconductor bundle and a branched multiconductor bundle
US6394836B2 (en) * 2000-01-26 2002-05-28 Yazaki Corporation Terminal connection structure of flat circuit belt
US6461188B2 (en) * 2000-06-02 2002-10-08 Saint-Gobain Glass France Solderable electrical connection element with a solder deposit
US6477771B2 (en) * 2000-07-27 2002-11-12 Yazaki Corporation Terminal crimping method and terminal crimping apparatus
US6626695B2 (en) * 2000-12-12 2003-09-30 The Furukawa Electric Co., Ltd. Method of connecting flat cable and terminal
GB2374213B (en) * 2000-12-12 2005-01-12 Furukawa Electric Co Ltd Method of connecting flat cable and terminal
US6718815B2 (en) 2001-01-23 2004-04-13 Fci Crimping tool and device for flexible circuit and crimping station provided with such a device
EP1225658A1 (fr) * 2001-01-23 2002-07-24 Fci Outil et dispositif de sertissage pour circuit souple et station de sertissage munie d'un tel dispositif
FR2819945A1 (fr) * 2001-01-23 2002-07-26 Fci Automotive France Outil et dispositif de sertissage pour circuit souple et station de sertissage munie d'un tel dispositif
US6722034B2 (en) * 2001-05-21 2004-04-20 The Furukawa Electric Co., Ltd. Method of connecting cable to connector
US20040063351A1 (en) * 2001-05-21 2004-04-01 Noritsugu Enomoto Method of connecting flat cable to connecting terminal, connecting apparatus, and connecting state determining method
US6869305B2 (en) 2001-05-21 2005-03-22 The Furukawa Electric Co., Ltd. Method of connecting flat cable to connecting terminal, connecting apparatus, and connecting state determining method
US20030232534A1 (en) * 2001-12-19 2003-12-18 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
US7047636B2 (en) * 2001-12-19 2006-05-23 Yazaki Corporation Method of connecting a connecting member and a flat circuit member
US20040102079A1 (en) * 2002-11-27 2004-05-27 Fci Americas Technology, Inc. Flex cable and IDC electrical wiring harness assembly
US6835089B2 (en) * 2002-11-27 2004-12-28 Fci Americas Technology, Inc. Flex cable and IDC electrical wiring harness assembly
CN100365868C (zh) * 2002-11-27 2008-01-30 Fci公司 柔性电缆和idc电线束组件
EP1691452A3 (en) * 2002-12-18 2006-09-27 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
EP1530263A1 (en) * 2003-11-05 2005-05-11 J.S.T. Mfg. Co., Ltd. Piercing contact, flat cable with piercing contact, flat cable with connector, and methods of manufacturing the same
CN1614819B (zh) * 2003-11-05 2010-11-24 日本压着端子制造株式会社 过孔型端子、扁形电缆及其制造方法
US20060030203A1 (en) * 2004-08-03 2006-02-09 One World Technologies Limited Plug identity system
US7252535B2 (en) * 2005-04-07 2007-08-07 Yazaki Corporation Flat circuit body with terminals, method of manufacturing the same, die system for manufacturing the same and manufacturing apparatus for the same
US20060228930A1 (en) * 2005-04-07 2006-10-12 Yazaki Corporation Flat circuit body with terminals, method of manufacturing the same, die system for manufacturing the same and manufacturing apparatus for the same
US20060246768A1 (en) * 2005-04-27 2006-11-02 Yazaki Corporation Wiring harness, connector, and method of assembling the wiring harness
US7273388B2 (en) * 2005-04-27 2007-09-25 Yazaki Corporation Wiring harness, connector, and method of assembling the wiring harness
US20070270020A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
US20070270021A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
US7422468B2 (en) 2006-05-16 2008-09-09 Fci Americas Technology, Inc. Electrical contact with stapled connection
US7410384B2 (en) 2006-05-16 2008-08-12 Fci Americas Technology, Inc. Electrical contact with stapled connection
US8683686B2 (en) * 2007-07-24 2014-04-01 Furukawa Electric Co., Ltd Method for connecting connector terminal
US20100186229A1 (en) * 2007-07-24 2010-07-29 Furukawa Electric Co., Ltd. Method for connecting connector terminal
US20110306232A1 (en) * 2008-10-31 2011-12-15 Anthony Freakes Insulation Displacement Connector
US8337263B2 (en) * 2008-10-31 2012-12-25 Anthony Freakes Insulation displacement connector
US20140329394A1 (en) * 2012-01-18 2014-11-06 Yazaki Corporation Connecting Structure and Connecting Method of Flat Circuit Body and Terminal
US9325089B2 (en) * 2012-01-18 2016-04-26 Yazaki Corporation Connecting structure and connecting method of flat circuit body and terminal
US10186789B1 (en) 2018-04-13 2019-01-22 Rustcraft Industries LLC Keyed cable and connector system
US10833431B2 (en) 2018-04-13 2020-11-10 Rustcraft Industries LLC Keyed cable and connector system
CN112368891A (zh) * 2018-07-05 2021-02-12 Erni制造有限两合公司 用于柔性导电膜的插头连接器件
CN112368891B (zh) * 2018-07-05 2022-03-01 Erni制造有限两合公司 用于柔性导电膜的插头连接器件
US12003048B2 (en) 2018-07-05 2024-06-04 Erni Production Gmbh & Co. Kg Plug connector for flexible conductor films

Also Published As

Publication number Publication date
FR2269798B3 (pt) 1978-11-10
FR2269798A1 (pt) 1975-11-28
ES446415A1 (es) 1977-06-16
ES446416A1 (es) 1977-06-16
DK165675A (da) 1975-10-31
NL7504914A (nl) 1975-11-03
CA1038612A (en) 1978-09-19
GB1512432A (en) 1978-06-01
ES436792A1 (es) 1977-01-01
BE828324A (fr) 1975-08-18
DE2519437A1 (de) 1975-11-13
IT1032761B (it) 1979-06-20
JPS50147587A (pt) 1975-11-26

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