US3924435A - Device for inserting plugs in a plug mill - Google Patents

Device for inserting plugs in a plug mill Download PDF

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Publication number
US3924435A
US3924435A US382798A US38279873A US3924435A US 3924435 A US3924435 A US 3924435A US 382798 A US382798 A US 382798A US 38279873 A US38279873 A US 38279873A US 3924435 A US3924435 A US 3924435A
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United States
Prior art keywords
plug
gap
inlet guide
rolling
mill
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Expired - Lifetime
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US382798A
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English (en)
Inventor
Louis E Franceschina
Fred Haromy
Frederick W Kruppert
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Algoma Steel Corp Ltd
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Algoma Steel Corp Ltd
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Publication date
Application filed by Algoma Steel Corp Ltd filed Critical Algoma Steel Corp Ltd
Publication of USB382798I5 publication Critical patent/USB382798I5/en
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Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
    • B21B25/06—Interchanging mandrels, fixing plugs on mandrel rods or cooling during interchanging mandrels

Definitions

  • Patent Dec. 9 1975 sheets 0 3,924,435
  • the present invention relates to plug mills used in reducing the wall thickness of a heated seamless steel tube to gauge.
  • the present invention relates to an improved means for feeding the plug to the free end of the water cooled mandrel between the rolling rolls of the plug mill in the rolling of the seamless tube and removal of the plug from the mandrel subsequent to the rolling of the seamless tube and before stripping thereof.
  • a tube round is heated in a rotary billet heating furnace which brings it up to rolling temperature of about 2,350F. ready for a subsequent piercing operation.
  • the heated tube round is then suitably passed to a Mannesmann rotary piercing mill where the heated billet is introduced into a piercer where it is gripped by two oblique rolls which spirally and horizontally advance the billet. In its passage through the rolls the cross rolling action forms a hollow and a centrally located plug forms the inner surface of the seamless tube which is thus elongated.
  • Each piercer is driven by a 4,000 horsepower motor.
  • the seamless tube exiting from the first mill is relatively heavy walled and suitably the heavy walled seamless tube is passed through a second piercing mill in which the tube is elongated and the wall thickness reduced with increase in internal diameter.
  • a second piercing mill in which the tube is elongated and the wall thickness reduced with increase in internal diameter.
  • the heated seamless tube is passed to a plug mill where the wall thickness is reduced substantially to guage and the pipe in passage through the mill achieves substantially its final length.
  • the hot seamless tube is passed along a defined path through a pair of grooved rolling rolls which are disposed on either side of the path and have a gap therebetween which forms part of the defined path.
  • the portion of the defined path upstream of the rolling rolls is primarily constituted by a guide trough and an inlet guide member immediately adjacent the gap between the rolling rolls.
  • the plug mill alsoincludes stripping rolls disposed on either side of the path downstream of the rolling rolls and having a gap therebetween forming part of the path.
  • a water cooled mandrel is fixedly mounted at one end thereof downstream of the stripping rolls and extends along the defined path through the gap between the stripping rolls and has a removable plug on the free end thereof which plug is located in the gap between the rolling rolls. In operation a plug of required size is placed in the gap between the rolling rolls and in connection with the free end of the mandrel.
  • a ram is then actuated which travels along the guide trough, the rolling rolls being moved into their operative rolling position to define the gap and are rotated at high speed.
  • the ram pushes an end of the hot tube lying in the guide trough via the guide inlet into the gap between the rolling rolls whence it is gripped in the grooves in the rolling rolls and pulled through the gap over the plug on the end of the mandrel.
  • the ram is retracted.
  • the plug On completion of the rolling operation by the rolling rolls the plug is removed from the end of the mandrel and placed in a cooling water bath, the rolling rolls being moved to their inoperative position and the stripping rolls being moved to their operative position.
  • the seamless tube is then returned via the stripping rolls along the defined path to the guide trough. It has been found in practice that in order to avoid cutting of the tube for the grooves in the rolling rolls to be elliptically shaped.
  • the seamless tube resulting from a single path thereof through the rolling rolls, is slightly elliptical in shape and the roll is not of a uniform wall thickness. It is necessary in order to obtain uniformity in the walls and configuration of the tube for the seamless tube to be rotated through by means of liftable rollers located in transverse gaps along the guide trough and to pass the heated seamless tube through the plug mill once more.
  • plug setting has been done manually whereby the plug mill plugger sets the plug into the roll groove against the mandrel bar with a hand chain or tong depending on the size of the plug.
  • the same plug mill plugger removes the plug so that the rolled heated seamless tube can be stripped off the mandrel bar and then the same process is repeated for the next roll path.
  • manual plug setting is costly, slow, dangerous to the operators involved, dirty and hot.
  • a device for automatically feeding plugs to the end of the mandrel in the gap between the rolling rolls.
  • This device comprises a rotary member having four open pockets on the periphery thereof and rotatable on a horizontal axis such that the pockets which contain the plugs lie sequentially in the path of the tube as it passes along the defined path such that the tube picks up the first plug at the front end thereof and carries it into the gap during the rolling of the tube and at the completion of the rolling and before stripping of the tube the plug falls under its own weight from the gap between the rolling rolls down a chute to a diametrically opposed lower pocket in the rotary member.
  • the rotary member after the stripping operation is completed indexes to place the second plug accommodated in the next pocket in the defined path when the procedure is repeated.
  • the rotary member only con-' tains one pair of plugs and it is desirable that the rotary member be able to hold a plurality of pairs of plugs which allows for the changing of plugs, the cooling of the plugs and the lubrication of the plugs while the plug mill is in operation.
  • the present invention provides an automatic plug feeder in which the plug is supported by guide means during its passage on the end of the heated tube along the defined path into the gap between the rolling rollers and in which a plurality of pairs of plugs may be alternatively fed to the gap providing for removal and replacement, lubrication and cooling of the plugs in the automatic feeder.
  • a plug mill for use in reducing the wall thickness of a heated seamless tube to the desired gauge
  • said'plug mill comprising guide means for guiding said heated seamless tube along a defined path in said mill, a pair of rotatable grooved rolling rolls disposed transversely of said path, said rolls in their rolling position providing a first gap therebetween forming a part of said defined path, said first gap being dimensioned such that said rollers grip said tube in said grooves whereby on rotation thereof said tube in said first gap is pulled therethrough, means for rotation of said rolling rolls in said rolling position, retractable means for moving said tube along said defined path into said first gap, a pair of stripper rolls disposed transversely of said path and downstream of said rolling rolls having a second gap therebetween forming part of said defined path adapted in their stripping position to return the seamless tube along said path after rolling thereof by said rolling rolls, a mandrell extending longitudinally of said path securely mounted at one end thereof and having the free end thereof adapted to relea
  • said rotary device having a plurality of open pockets spaced around the periphery thereof, said rotary device being offset from said path and adjacent thereto, said rotary device and said inlet guide member being arranged to permit a plug contained in one of said pockets to be discharged into said inlet guide member, which inlet guide member supports the plug as it is moved along said defined path into the first gap between the rolling rolls and into abutment with the free end of said mandrel,
  • said inlet guide member being adapted to provide a clos'able third 'gap adjacent said rolling rolls dimensioned to allow a plug to pass therethrough, means operatively associated with said inlet guide member for closing said third gap during the presence of the plug in said inlet guide member to provide said support of the plug as it is moved into said first gap and for-opening said third gap to allow a plug falling from said first gap under gravity subsequent to operation of the rolling rolls to pass through said third gap, and means for guiding the plug passing through said third gap to an unoccupied pocket in said rotary device.
  • the inlet guide member in order to provide said closable gap is adapted to be moved between a rolling position in which an end thereof lies adjacent said first gap between said rolling rolls and a stripping position in which said end is spaced from said first gap between said rolling rolls to provide said third gap.
  • the inlet guide member is a channel member slidable in a channel between said two positions and is actuated between said two positions by a hydraulic ram.
  • the rotary device preferably has an uneven number of pockets around the periphery thereof whereby one of the pockets is always unoccupied and preferably has at least five pockets to hold at least two pairs of plugs at the same time.
  • the rotary device is arranged to rotate on a horizontal axis, the plug passing into said inlet guide member from an upper pocket and being guided by the plug guiding means into an unoccupied lower pocket in the rotary device.
  • the guide means suitably includes a chute means.
  • the rotary device is a preferred embodiment of the present invention is a rotary cartridge member having arms extending therefrom defining said pockets. With such a device the chute is readily capable of guiding the plug discharged from the third gap directly into an unoccupied pocket.
  • the rotary device takes the form of an endless chain belt having extension arms on links defining the pockets.
  • the rotary device it is possible to have a large number of pockets in the rotary device so as to hold a large number of pairs of plugs. It is found practical to include a pusher means adjacent the bottom of the chute to push the plug passing down the chute into an unoccupied lower pocket in the endless belt.
  • a means for temporarily closing a pocket to retain the plug therein andto prevent passage into the inlet guide member is suitably provided.
  • the rotary device is adapted to rotate through a water bath for cooling the plug returned fromthe first gap between the rolling mills. The presence of a plurality of plugs in the rotary device provides I more time for cooling of the plugs, replacement of the plugs and for lubrication of the plugs.
  • FIG. 1 is a side elevation of a portion of a conventional plug mill shown in phantom outline including a device including a rotor of the cartridge type for feeding plugs to the free end of a water cooled mandrel thereof according to one embodiment of the present invention
  • FIG. 2 is a side elevation taken in the direction of the arrows of the plug feeder of FIG. 1 as viewed along the line 2-2;
  • FIG. 3 is a side elevation of a portion of a conventional plug mill shown in phantom outline including a rotary device of the endless chain belt type for feeding plugs to the free end of the water cooled mandrel thereof according to a further embodiment of the present invention
  • FIG. 4 is a sectional side elevation of the plug feeder of FIG. 3 taken along the line 44;
  • FIG. 5 is a plan view of the plug mill of FIG. 3 taken along the line 5-5 with the endless chain belt removed;
  • FIG. 6 is a detail plan view of the endless chain belt plug setter viewed along the line 66 in FIG. 4.
  • the plug mill is conventional and comprises a pair of grooved rolling rolls 1 having slightly elliptical grooves 2 therein, the upper roll being movable from a rolling position as shown in FIGS. 1 and 2 to an inoperative stripping positions.
  • the mill also comprises a pair of stripping rolls (not shown) downstream of the rolling rolls 1 which also have an operative stripping position and an inoperative rolling position.
  • a water cooled mandrel 3 extends through the gap between the stripping rolls and is fixedly mounted at one end thereof, the other end thereof being disposed to releasably retain a plug 4 in the gap between the rolling rolls 1.
  • a guide trough 5 Upstream of the gap between the rolling rolls 1 is a guide trough 5 which holds the heated seamless tube 6 which is to be passed through the plug mill so as to reduce the walls thereof to gauge.
  • the trough 5 includes a plurality of transverse gaps spaced longitudinally therealong in which gaps liftable rollers (not shown) are located which are capable in their elevated position of axially turning the seamless tube 6 in the guide trough 5 through an angle of 90".
  • An inlet guide 7 is disposed between the end of the inlet trough 5 and the rolling rolls 1, the tube 6 moving along the trough 5 into the gap between the rolling rolls 1 via the inlet guide 7 and is pulled through'the gap by rotation of the rolling rolls 1 in the direction shown by the arrows.
  • the inlet guide 7 is vertically adjustable by means of a hydraulic ram 8.
  • the plug mill above described as aforesaid is conventional and is used in reducing the gauge of the walls of the seamless tube 6 and operates as follows.
  • a plug 4 of appropriate size is releasably attached to the end of the mandrel 3.
  • the rolling rolls 1 in their operative position are rotated and the seamless tube 6 in the trough 5 is pushed at high speed by means of a retractable ram (not shown) along the trough 5 into the gap between the rolling rolls 1 whence the tube 6 is pulled by the rolling rolls 1 through the gaps and over the plug 4 and the mandrel 3.
  • the rolling rolls 1 are then moved to their inoperative position, the stripping rolls are moved to their operative position and the plug 4 is removed from the end of the mandrel 3.
  • the stripping rolls are then actuated and the seamless tube 6 is returned to the trough 5 where it is rotated through 90 by means of the liftable rollers.
  • a plug 4 of slightly larger size is then at- 6 tached to the end of the mandrel 3 and the rolling and stripping process is repeated.
  • the plug 4 is fed to the end of the mandrel 3 in the gaps between the rolling rolls 1 by a plug feeding device 'through which it is returned after passage of the seamless tube 6 through the rolling rolls in the rolling operation and before stripping thereof.
  • the device comprises a cartridge rotor 10 having arms 11 defining a plurality of peripheral pockets 12 dimensions to accommodate plugs 4 and rotatable on a horizontal shaft in a bearing 13. On rotation of the rotor 13 the pockets pass through a water trough formed by the casing 14.
  • the casing 14 includes a swingably mounted door 15 latchable on lug 16 whereby on opening the door 15 the plug may roll down the ramp 17.
  • the device is located adjacent the inlet guide 7 which is adapted to move between a rolling position in which one end thereof lies adjacent the rolling rolls 1 as shown in FIG. 1 and a stripping position shown in phantom in FIG. 1 in which there is a gap between the end of the inlet guide 7 and rolling rolls 1.
  • the gap is of sufficient size to allow a plug 4 falling from the end of the mandrel 3 in the gap between the rolling rolls 1 to pass therethrough under gravity.
  • Movement of the inlet guide between the two positions is provided by actuation of a hydraulic ram 18, the inlet guide being attached to the piston rod 19 of the hydraulic ram by means of mounting 20.
  • the inlet guide 7 slides in support guides 21, the movement of the inlet guide 7 being controlled by fixedly mounted guide bar 22 along which an eye member 23 welded to the guide 7 slides.
  • a chute 24 is located beneath the inlet guide 7 and is arranged to return the plug 4 falling through the gap between the end of the inlet guide and the rolling rolls to an unoccupied lower pocket 12 in the rotor 10.
  • a plug 4 on rotation of the rotor 10 rolls out of an upper pocket 12 through a gap (not shown) in the wall of the inlet guide which is in its stripping position and passes into the inlet guide 7.
  • the inlet guide (7) moves forward to the rolling position.
  • the plug 4 is picked up by the front end of the seamless tube 6 and carried into the gap between the rolling rolls 1 whence the plug locates in the end of the mandrel 3.
  • the inlet guide 7 When a substantial portion of the seamless tube 6 has passed through the gap between the rolling rolls 1 the inlet guide 7 is retracted by the ram 18 into its stripping position such that on completion of the rolling of the seamless tube 6 the plug 4 falls under gravity through the gap between the end of the inlet guide 7 and the rolling rolls 1 into the chute 24.
  • the chute 24 guides the plug 4 into a lower unoccupied pocket 12 in the rotor 10.
  • the stripping operation is then effected.
  • the rotor 10 is then indexed so that the plug in the next pocket 12 which is of slightly larger size than the previous plug passes into the inlet guide 7.
  • the inlet guide is returned to its rolling position, and the operation of the plug mill is repeated.
  • each plug 4 which has been returned from the plug mill is cooled in the water bath and after cooling may have lubricant, e.g., graphite applied thereto whilst the pocket 12 is in an upper 7 position.
  • the rotor 10 shown in FIG. 2 has 5 pockets 12 allowing for two pairs of plugs to be in service at one time which allows for ready replacement of the plugs 4 in the device when they are worn or damaged and further provides for better cooling of the plugs for lubrication purposes.
  • the rotary device comprises an endless chain belt 30 mounted on a pair of sprockets 31, said chain belt having connecting links 32 and arm links 33 defining a plurality of peripheral pockets 34 dimensioned to accommodate plugs 4.
  • the use of an endless chain belt 30 provides for more pockets 34 and allows more pairs of plugs 4 to be in service at any one time.
  • Sprockets 31 are mounted on a shaft 9 in bearings 35 with the lower run of the endless chain belt 30 passing through a water bath defined by the casing 36 for the cooling of the plugs 4.
  • Pivot rods 37 of the links 32 and 33in the endless chain belt 30 include inner rollers 38 and outer rollers 39.
  • Inner rollers 38 in the upper run of the belt 30 run on plate 40 located on support 55 and are picked up in teeth 41 of the sprocket 31.
  • the outer rollers 39 support the chain belt by passage along upper plate 42 and lower plate 43 attached to the casing 36 of the water path.
  • the upper plate 42 has a gap 54 therein to allow descent of the rollers 39 on passage of the belt 30 around the sprockets 31.
  • a plug guide 44 is located adjacent the inlet guide 7 which inlet guide 7 has an opening (not shown) in the wall thereof to allow passage of the plug 4 therethrough.
  • the plug guide 44 comprises a pair of finger members 45 mounted by blocks 46 on a shaft 47, the shaft 47 being rotatably mounted in bushings 56.
  • the fingers 45 may be rotated on the shaft 47 from a position as shown in FIG. 4 in which they support and guide the plug 4 from the upper pocket 34 into the inlet guide 7 and a position in which they prevent such passage.
  • the inlet guide 7 is adapted to move between a rolling position and a stripping position, the movement of the guide 7 being provided by actuation of hydraulic ram 18 through piston rod 19 attached to the base of the guide 7 which slides between the two positions in supporting guide 21 by' a mounting 20.
  • the inlet guide 7 is guided in its movement by guide bar 21 along which slides an eye member 23 welded to the bottom of the guide 7.
  • the chute 24 beneath the inlet guide 7 is arranged to return the plug 4 falling through the gap between the end of the inlet guide 7 and the rolling rolls 1 to the vicinity of the unoccupied lower pocket 34 in the endless chain belt 30 and the plug 4 is pushed into the pocket 34 by actuation of the ram 50 having pusher member 51 on the end of the piston rod 52 which contacts the plug 4. Operation of the device of FIGS. 3 to 6 is similar to operation of the device of FIGS. 1 and 2.
  • plug mill for use in reducing the wall thickness of a heated seamless tube to the desired gauge, said plug mill comprising guide means for guiding said heated seamless tube along a defined path in said mill,
  • rollers grip said tube in said grooves whereby on rotation thereof said tube in said first gap is pulled therethrough, means for rotation of said rolling rolls in,
  • a rotary device having a plurality of open pockets spaced around the periphery thereof, said rotary device being offset from said path and adjacent thereto, said rotary device and said inlet guide member being arranged to permit a ,plug contained in one of said pockets to be discharged into said inlet guide member, which inlet guide member supports the plug as it is moved along said defined path into the first gap between the rolling rolls and into abutment with the free end of said mandrel, said inlet guide.
  • inlet guide member is adapted to be moved by said means operatively associated with said inlet guide member between a rolling position in which an end of said inlet guide member lies adjacent said first gap between said rolling rolls and a stripping position in which said end is spaced from said first gap an amount sufficientto provide said third gap through which said plug passed subsequent to operation of the rolling rolls.
  • a mill as claimed in claim 2 in which the rotary device is arranged to rotate on a horizontal axis, the plug passing into said inlet guide member from an upper pocket and being guided by the plug guiding means into an unoccupied lower pocket in said rotary. device.
  • a mill as claimed in claim 8 including means for pushing a plu adjacent the bottom of the chute into the lower poc et.
  • a device as claimed in claim 6 includintglmeans for temporarily closing a pocket to retain e plug therein and prevent passage thereof into said inlet guide member.
  • a mill as claimed in claim 1 in which the rotary device is adapted to rotate through a bath for cooling plugs returned from the first gap after the rolling operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
  • Metal Rolling (AREA)
US382798A 1972-08-02 1973-07-26 Device for inserting plugs in a plug mill Expired - Lifetime US3924435A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CA148,540A CA960885A (en) 1972-08-02 1972-08-02 Device for inserting plugs in a plug mill

Publications (2)

Publication Number Publication Date
USB382798I5 USB382798I5 (fr) 1975-01-28
US3924435A true US3924435A (en) 1975-12-09

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ID=4094019

Family Applications (1)

Application Number Title Priority Date Filing Date
US382798A Expired - Lifetime US3924435A (en) 1972-08-02 1973-07-26 Device for inserting plugs in a plug mill

Country Status (8)

Country Link
US (1) US3924435A (fr)
JP (1) JPS5035050A (fr)
CA (1) CA960885A (fr)
CS (1) CS203151B2 (fr)
DE (1) DE2339244A1 (fr)
FR (1) FR2194492B1 (fr)
IT (1) IT990099B (fr)
RO (1) RO65539A (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4028923A (en) * 1976-05-04 1977-06-14 Aetna-Standard Engineering Company Plug and shoe changing in piercing and reeling mills
DE2700589A1 (de) * 1976-05-04 1977-11-10 Aetna Standard Eng Co Stopfenauswechselvorrichtung fuer stopfenwalzwerke
US5829296A (en) * 1994-08-25 1998-11-03 Mannesmann Aktiengesellschaft Method and device for placing plugs on a plug mill

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0698426A1 (fr) * 1994-08-18 1996-02-28 MANNESMANN Aktiengesellschaft Changeur de poinçon pour laminoirs perceurs

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1537206A (en) * 1923-03-17 1925-05-12 Malcolm U Wikstrom Tube-rolling method and apparatus
US2771800A (en) * 1952-03-06 1956-11-27 United States Steel Corp Plug rolling mill
US3277687A (en) * 1963-09-09 1966-10-11 Gen Mills Inc Plug handling apparatus for seamless tube mill
US3762201A (en) * 1971-12-17 1973-10-02 Mannesmann Roehren Werke Ag Plug changing mechanism for rolling mills, and plugs for the same

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE951001C (de) * 1954-04-29 1956-10-18 Schloemann Ag Lochdornstopfen-, Wechsel- und Kuehlvorrichtung
BE715196A (fr) * 1967-05-18 1968-09-30

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1537206A (en) * 1923-03-17 1925-05-12 Malcolm U Wikstrom Tube-rolling method and apparatus
US2771800A (en) * 1952-03-06 1956-11-27 United States Steel Corp Plug rolling mill
US3277687A (en) * 1963-09-09 1966-10-11 Gen Mills Inc Plug handling apparatus for seamless tube mill
US3762201A (en) * 1971-12-17 1973-10-02 Mannesmann Roehren Werke Ag Plug changing mechanism for rolling mills, and plugs for the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4028923A (en) * 1976-05-04 1977-06-14 Aetna-Standard Engineering Company Plug and shoe changing in piercing and reeling mills
DE2700589A1 (de) * 1976-05-04 1977-11-10 Aetna Standard Eng Co Stopfenauswechselvorrichtung fuer stopfenwalzwerke
US5829296A (en) * 1994-08-25 1998-11-03 Mannesmann Aktiengesellschaft Method and device for placing plugs on a plug mill

Also Published As

Publication number Publication date
FR2194492B1 (fr) 1978-04-21
USB382798I5 (fr) 1975-01-28
FR2194492A1 (fr) 1974-03-01
CA960885A (en) 1975-01-14
RO65539A (fr) 1980-04-15
CS203151B2 (cs) 1981-02-27
JPS5035050A (fr) 1975-04-03
DE2339244A1 (de) 1974-02-14
IT990099B (it) 1975-06-20

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