US3907553A - High-carbon steel suitable for super high tensile strength hard drawn steel wire - Google Patents

High-carbon steel suitable for super high tensile strength hard drawn steel wire Download PDF

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Publication number
US3907553A
US3907553A US312727A US31272772A US3907553A US 3907553 A US3907553 A US 3907553A US 312727 A US312727 A US 312727A US 31272772 A US31272772 A US 31272772A US 3907553 A US3907553 A US 3907553A
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steel wire
tensile strength
chromium
carbon
steel
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US312727A
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Michihiko Nagumo
Shigehiro Yamaguchi
Toshihiko Takahashi
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Nippon Steel Corp
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Nippon Steel Corp
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/30Ferrous alloys, e.g. steel alloys containing chromium with cobalt

Definitions

  • the present invention relates a high-carbon steel suitable for super high tensile strength hard drawn steel wire having excellent ductility and heat treating ability, and particularly provides a steel suitable for hard steel wire having tensile strength of more than 180 kg/mm Convcntionally, as steel wire strands for bridge cables for a suspension bridge for example, hard drawn steel wires of about 5 mm diameter, zinc coated after cold drawing, have been used, and usually a piano steel wire grade .118 Grade No. 2 Z is used for this purpose.
  • Rolled wire rod of about mm diameter is subjected to patenting and wire drawing to obtain wire products having tensile strength of about 170 kg/mm
  • construction plans have been increasingly made for longer and larger bridges, and higher tensile strength of steel wire has been demanded for reducing the weight of bridges and also larger diameter of steel wire has been sought for in order to simplify the bridge construction work.
  • the present inventors have made fundamental studies on functions of alloying elements for the refinement of pearlite, and have found that chromium is effective to shorten the interlamella spacing in the pearlite struc ture through the increase of transformation energy.
  • the mechanism of the pearlite refinement by chromium is not based on the lowering of transformation temperature due to the increased hardenability as conventionally considered.
  • an increased content of chromium is disadvantageous because it increases the lower limit of the transformation temperature of the pearlite.
  • the chromium addition increases hardenability of the steel in a sense that it shifts the continuous cooling transformation curve toward the longer time side. This phenomenon causes a problem when importance is given on production efficiency because it also shifts the finishing time of the pearlite transformation toward the longer side so that longer time is required for immersion in the lead bath.
  • Another problem is that a higher austenitizing temperature required for the dccomposition of chromium containing carbides results in the coarsening of the austenite grains so that the duetility of the transformed pearlite is reduced.
  • Refinement of the austenite grains in the conventional steel is disadvantageous because it deteriorates the hardenability.
  • Refinement of the austenite grains is also found to be effective in improving the ductility of the transformed pearlite. Improvement of the ductility is getting more important for higher tensile strength steels. Addition of Nb, V, Ti and/or Al is found to be effective for this purpose.
  • the high-carbon steel according to the present invention comprises 0.75 to 1.0% of carbon, not more than 0.5% of silicon, 0.1 to 1.0% of manganese, 0.5% to 5.0% preferably 1.0 to 5.0% of chromium, and one or more of 1.0 to 4.0% of cobalt, 0.01 to 0.2% of niobium, 0.01 to 0.3% of vanadium, 0.001 to 0.05% of titanium, not more than 0.10% of aluminium, with the balance being iron and unavoidable impurities.
  • Carbon is necessary to be present in an amount of 0.75% at least to increase strength, but excessive carbon causes proeutectoid cementite to precipitate in the grain boundary to lower drawability and toughness.
  • the upper limit of carbon is defined at 1.0%.
  • Silicon is necessary for deoxidization of the steel, but is undesirable for drawability and thus limited to not more than 0.5%.
  • At least 0.1% manganese is necessary for deoxidization and adjustment, but with more than 1% of manganese, a longer time is required for the completion of transformation and the interlammella spacing in the pearlite is expanded.
  • the upper limit of manganese is defined at 1.0%. Chromium is most important for refining the pearlite and for this effect more than 0.5% preferably more than 1.0% of chromium is necessary. But if chromium is contained in an excessive amount, a very long time is required for the completion of transformation, and thus chromium is limited to 5% as its upper limit. Cobalt is added in order to prevent the delay in the completion of transformation due to the addition of chromium and manganese. However, less than 1% of cobalt is not effective to promote the transformation while more than 5% of cobalt forms lump carbides harmful to drawability. Thus, the upper limit of cobalt is defined at 5%.
  • Niobium, titanium, and vanadium are added in single or in combination in order to form fine carbonitrides to refine the austenite grains and lower the hardenability.
  • niobium is defined from 0.01 to 0.2%
  • titanium is defined from 0.001 to 0.05%
  • vanadium is defined from 0.01 to 0.3%.
  • Aluminum also acts for grain refinement by its nitride and is added in an amount enough for deoxidization, and thus limited to not more than 0.1%.
  • Table 1 shows the chemical composition of the present inventive steel and Table 2 shows'the starting and finishing time of the transformation and mechanical properties under the patented condition of the present inventive steel.
  • a super high strength steel wire having excellent heat treating ability consisting essentially of 0.75 -l .O% Conditions of patenting of carbon, not more than 0.5% of SlllCOn, 0.l to 1.0% 1. Wire Diameter 15 mm of manganese, 1.0 to 5.0% of chrom1um, and a metal 2. Austenization at 950C for 5 minutes 3- Lwd Bath Temperature 580C selected from the group consistlng of l to 4% of cobalt,

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

A high-carbon steel suitable for super high tensile strength steel wire having excellent ductility and heat treating ability, comprising 0.75-1.0% of carbon, not more than 0.5% of silicon, 0.1 to 1.0% of manganese, 0.5 to 5.0% of chromium, one or more of 1 to 4% of cobalt, 0.01 to 0.2% of niobium, 0.001 to 0.05% of titanium, 0.01 to 0.3% of vanadium and not more than 0.1% of aluminum with the balance being iron and unavoidable impurities.

Description

United States Patent [1 1 Nagumo et al.
[ Sept. 23, 1975 HIGH-CARBON STEEL SUITABLE FOR SUPER HIGH TENSILE STRENGTH HARD DRAWN STEEL WIRE Inventors: Michihiko Nagumo, Tokyo;
Shigehiro Yamaguchi, Fujisawa; Toshihiko Takahashi, Kawasaki, all of Japan Assignee: Nippon Steel Corporation, Japan Filed: Dec. 6, 1972 Appl. No.: 312,727
Foreign Application Priority Data Dec. 6. 1971 Japan 46-97840 U.S. Cl 75/126 D; 75/126 E; 75/126 F; 75/126 H; 148/36 Int. Cl. C21D 9/52; C22C 38/26; C22C 38/28; C22C 38/30 Field of Search 75/126 H, 126 F, 126 E, 75/126 D; 29/193, 191.6; 148/36 References Cited UNITED STATES PATENTS 6/1914 Beckel 75/126 H 1.449.789 3/1923 Smith 75/126 H 1.678.001 7/1928 2.983.601 5/1961 3.507.711 4/1970 3.647.571 3/1972 Okamoto ct a1. 148/123 OTHER PUBLICATIONS Tool Steels" American Society for Metals. published 1962, pp. 226-227.
Primary Examiner-L. Dewayne Rutledge Assistant Examiner-Arthur J. Steiner Attorney, Agent, or FirmToren, McGeady and Stanger ABSTRACT 1 Claim, No Drawings HIGH-CARBON STEEL SUITABLE FOR SUPER HIGH TENSILE STRENGTH HARD DRAWN STEEL WIRE The present invention relates a high-carbon steel suitable for super high tensile strength hard drawn steel wire having excellent ductility and heat treating ability, and particularly provides a steel suitable for hard steel wire having tensile strength of more than 180 kg/mm Convcntionally, as steel wire strands for bridge cables for a suspension bridge for example, hard drawn steel wires of about 5 mm diameter, zinc coated after cold drawing, have been used, and usually a piano steel wire grade .118 Grade No. 2 Z is used for this purpose.
Rolled wire rod of about mm diameter is subjected to patenting and wire drawing to obtain wire products having tensile strength of about 170 kg/mm Recently, construction plans have been increasingly made for longer and larger bridges, and higher tensile strength of steel wire has been demanded for reducing the weight of bridges and also larger diameter of steel wire has been sought for in order to simplify the bridge construction work.
It is conventionally known that the strength of steel wire depends on the fineness of pearlitc structure of the steel wire after patenting and on the degree of reduction of area during the cold wire drawing. Therefore, increase of strength of the wire material after patenting is effective for increase of strength of hard drawn steel wire product, and for this purpose it is necessary to refine the pearlite structure.
The present inventors have made fundamental studies on functions of alloying elements for the refinement of pearlite, and have found that chromium is effective to shorten the interlamella spacing in the pearlite struc ture through the increase of transformation energy.
As clarified by the present inventors, the mechanism of the pearlite refinement by chromium is not based on the lowering of transformation temperature due to the increased hardenability as conventionally considered. In this point, an increased content of chromium is disadvantageous because it increases the lower limit of the transformation temperature of the pearlite. However, it is true that the chromium addition increases hardenability of the steel in a sense that it shifts the continuous cooling transformation curve toward the longer time side. This phenomenon causes a problem when importance is given on production efficiency because it also shifts the finishing time of the pearlite transformation toward the longer side so that longer time is required for immersion in the lead bath. Another problem is that a higher austenitizing temperature required for the dccomposition of chromium containing carbides results in the coarsening of the austenite grains so that the duetility of the transformed pearlite is reduced.
Based on the above discoveries and knowledges, the present inventors have made various studies on the effects of alloying elements to find a way to reduce the hardenability of chromium containing steels on a thought completely contrast to the conventional thought. As the result, it has been found that addition of cobalt niobium vanadium, titanium, etc. is effective for the purpose. Namely, cobalt is effective to promote the pcarlitc transformation. Thus it has been found that addition of cobalt alone in the conventional steel deteriorates the hardenability, but addition of cobalt in combination with chromium is very useful in that it compensates excessive hardenability due to chromium addition. It is also known hardenability of the steel generally depends largely on the austenite grain size. Refinement of the austenite grains in the conventional steel is disadvantageous because it deteriorates the hardenability. However, it has been found that similar effects can be obtained in promoting the transformation of a chromium-containing steel by the addition of cobalt in combination with chromium. This gives a large advantage that the time required by the patenting treatment is reduced. Refinement of the austenite grains is also found to be effective in improving the ductility of the transformed pearlite. Improvement of the ductility is getting more important for higher tensile strength steels. Addition of Nb, V, Ti and/or Al is found to be effective for this purpose.
The present invention will be described in details hereinunder.
The high-carbon steel according to the present invention comprises 0.75 to 1.0% of carbon, not more than 0.5% of silicon, 0.1 to 1.0% of manganese, 0.5% to 5.0% preferably 1.0 to 5.0% of chromium, and one or more of 1.0 to 4.0% of cobalt, 0.01 to 0.2% of niobium, 0.01 to 0.3% of vanadium, 0.001 to 0.05% of titanium, not more than 0.10% of aluminium, with the balance being iron and unavoidable impurities.
Reasons for limitations of individual elements as above in the present invention are as follows.
Carbon is necessary to be present in an amount of 0.75% at least to increase strength, but excessive carbon causes proeutectoid cementite to precipitate in the grain boundary to lower drawability and toughness. Thus, the upper limit of carbon is defined at 1.0%. Silicon is necessary for deoxidization of the steel, but is undesirable for drawability and thus limited to not more than 0.5%. I
At least 0.1% manganese is necessary for deoxidization and adjustment, but with more than 1% of manganese, a longer time is required for the completion of transformation and the interlammella spacing in the pearlite is expanded. Thus, the upper limit of manganese is defined at 1.0%. Chromium is most important for refining the pearlite and for this effect more than 0.5% preferably more than 1.0% of chromium is necessary. But if chromium is contained in an excessive amount, a very long time is required for the completion of transformation, and thus chromium is limited to 5% as its upper limit. Cobalt is added in order to prevent the delay in the completion of transformation due to the addition of chromium and manganese. However, less than 1% of cobalt is not effective to promote the transformation while more than 5% of cobalt forms lump carbides harmful to drawability. Thus, the upper limit of cobalt is defined at 5%.
Niobium, titanium, and vanadium are added in single or in combination in order to form fine carbonitrides to refine the austenite grains and lower the hardenability. For this effect, niobium is defined from 0.01 to 0.2%, titanium is defined from 0.001 to 0.05% and vanadium is defined from 0.01 to 0.3%.
Aluminum also acts for grain refinement by its nitride and is added in an amount enough for deoxidization, and thus limited to not more than 0.1%.
An example of the present invention will be set forth hereinunder to clarify the advantages of the present invcntion.
;Table 1 shows the chemical composition of the present inventive steel and Table 2 shows'the starting and finishing time of the transformation and mechanical properties under the patented condition of the present inventive steel.
Table l Chemical Compositions (weight /z) Steel C Si Mn Cr Co Al Ti others Grade A 0.84 0.24 0.51 1.02 0.047 0.005 B 0.83 0.25 0.50 0.07 2.05 0.040 0.006 c 0.34 0.27 0.51 1.05 0.035 0.005 Nb 0.04 D 0.85 0.25 0.50 1.02 0.041 0.04 E 0.85 0.25 0.49 1.00 0.045 0.005 v Table 2 the reduction of area which is indicative of the drawability, the present inventive steels show such excellent Transformation Characteristics values as about 50% of that of the conventional steel. and Mechamca' Pmpemes In this way, the addition of chromium in combination Trans- Trans Rcduc. with cobalt, niobium, titanium, vanadium, etc., elimiseel f- Y'eld nates the defect of the conventional steel that a long Grade manon matlon Strength Strength of I I Starting Finishing at 02% 2, Area tlme is required for the patenting treatment and gives Time Time remarkable advantage that super high tensile strength (sec.) (see) and improved workability of the steel wire can be ob- A 18.5 83 118.0 l50.8 43.2 tamed- B 5.3 35 124.6 l56.7 46.5 C 10.5 50 122.0 153.0 47.2 D 12.0 60 117.2 149.5 43.5 what clawed r E 13.0 65 119.5 15 44 1. A super high strength steel wire having excellent heat treating ability consisting essentially of 0.75 -l .O% Conditions of patenting of carbon, not more than 0.5% of SlllCOn, 0.l to 1.0% 1. Wire Diameter 15 mm of manganese, 1.0 to 5.0% of chrom1um, and a metal 2. Austenization at 950C for 5 minutes 3- Lwd Bath Temperature 580C selected from the group consistlng of l to 4% of cobalt,
As understood from the results, the addition of cobalt, niobium, titanium, vanadium, etc. shows remarkable effects in promoting the pearlite transformation 0.01 to 0.2% of niobium, 0.001 to 0.0 titanium, 0.01 to 0.3% of vanadium and not more than 0.1% of aluminum with the balance being iron and unavoidable im- 4O purities.

Claims (1)

1. A SUPER HIGH STRENGHT STEEL WIRE HAVING EXCELLENT HEAT TREATING ABILITY CONSISTING ESSENTIALLY OF 0.75 -1.0% OF CARBON NOT MORE THAN 0.5% OF SILICON, 0.1 TO 1.0% OF MANGANESE, 1.0 TO 5.0% OF CHROMIUM, AND A METAL SELECTED FROM THE GRUP CONSISTING OF 1 TO 4% OF COBALT, 0.01 TO 0.2% OF NIOBIUM, 0.001 TO 0.0 TITANIUM, 0.01 TO 0.3% OF VANADIUM AND NOT MORE THAN 0.1% OF ALUMINUM WITH THE BALANCE BEING IRON AND UNAVOIDABLE IMPURITIES.
US312727A 1971-12-06 1972-12-06 High-carbon steel suitable for super high tensile strength hard drawn steel wire Expired - Lifetime US3907553A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4058650A (en) * 1975-07-11 1977-11-15 Hitachi Metals, Ltd. Back material of metal band saw high in fatigue strength
US4224060A (en) * 1977-12-29 1980-09-23 Acos Villares S.A. Hard alloys
GB2164057A (en) * 1984-08-27 1986-03-12 Tatu Sa Marchesan Implementos High carbon, low alloy steel comprising niobium
US5261975A (en) * 1992-05-27 1993-11-16 Ab Skf Steel for ball and roller bearings
US6582765B2 (en) 2000-06-29 2003-06-24 Borgwarner, Inc. Carbide coated steel articles and method of making them

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1477377A (en) * 1973-12-17 1977-06-22 Kobe Steel Ltd Steel rod and method of producing steel rod
JPS5542456Y2 (en) * 1976-09-16 1980-10-04
JPS5568373U (en) * 1978-11-01 1980-05-10
JPS60119773U (en) * 1984-01-24 1985-08-13 ソニー株式会社 printed wiring board
GB8416768D0 (en) * 1984-07-02 1984-08-08 Bridon Plc Steel composition
JPS6191348A (en) * 1984-10-08 1986-05-09 Kobe Steel Ltd Billet for high strength unnormalized rolled steel bar
KR102239184B1 (en) * 2019-09-04 2021-04-12 주식회사 포스코 Steel plate having excellent strength and low-temperature impact toughness and method for manufacturing thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1099532A (en) * 1913-08-07 1914-06-09 Reinhold Becker High-speed tool-steel.
US1449789A (en) * 1921-11-17 1923-03-27 Corning Glass Works Mold
US1678001A (en) * 1919-01-16 1928-07-24 Westinghouse Electric & Mfg Co Permanent-magnet steel
US2983601A (en) * 1954-09-14 1961-05-09 Latrobe Steel Co Ferrous alloys and articles made therefrom
US3507711A (en) * 1967-05-29 1970-04-21 United States Steel Corp High-strength steel and novel wire product
US3647571A (en) * 1968-07-18 1972-03-07 Nippon Steel Corp Process for manufacturing alloy steel wires having low relaxation characteristics

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS503244A (en) * 1973-05-11 1975-01-14

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1099532A (en) * 1913-08-07 1914-06-09 Reinhold Becker High-speed tool-steel.
US1678001A (en) * 1919-01-16 1928-07-24 Westinghouse Electric & Mfg Co Permanent-magnet steel
US1449789A (en) * 1921-11-17 1923-03-27 Corning Glass Works Mold
US2983601A (en) * 1954-09-14 1961-05-09 Latrobe Steel Co Ferrous alloys and articles made therefrom
US3507711A (en) * 1967-05-29 1970-04-21 United States Steel Corp High-strength steel and novel wire product
US3647571A (en) * 1968-07-18 1972-03-07 Nippon Steel Corp Process for manufacturing alloy steel wires having low relaxation characteristics

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4058650A (en) * 1975-07-11 1977-11-15 Hitachi Metals, Ltd. Back material of metal band saw high in fatigue strength
US4224060A (en) * 1977-12-29 1980-09-23 Acos Villares S.A. Hard alloys
GB2164057A (en) * 1984-08-27 1986-03-12 Tatu Sa Marchesan Implementos High carbon, low alloy steel comprising niobium
AU583292B2 (en) * 1984-08-27 1989-04-27 Marchesan Implementos E Maquinas Agricolas "Tatu" S.A. Improvement in steels for the manufacture of disks and other agricultural tools which work on the soil
US5261975A (en) * 1992-05-27 1993-11-16 Ab Skf Steel for ball and roller bearings
US6582765B2 (en) 2000-06-29 2003-06-24 Borgwarner, Inc. Carbide coated steel articles and method of making them
US6607850B2 (en) 2000-06-29 2003-08-19 Borgwarner, Inc. Hard steel articles
US6680129B2 (en) 2000-06-29 2004-01-20 Borgwarner Inc. Steel composition

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JPS5120163B2 (en) 1976-06-23
DE2259420B2 (en) 1975-02-20
JPS4862617A (en) 1973-09-01
DE2259420A1 (en) 1973-07-05
GB1404796A (en) 1975-09-03
DE2259420C3 (en) 1975-10-16

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