US3853677A - Roll made of non-woven cloth - Google Patents
Roll made of non-woven cloth Download PDFInfo
- Publication number
- US3853677A US3853677A US00320305A US32030573A US3853677A US 3853677 A US3853677 A US 3853677A US 00320305 A US00320305 A US 00320305A US 32030573 A US32030573 A US 32030573A US 3853677 A US3853677 A US 3853677A
- Authority
- US
- United States
- Prior art keywords
- roll
- woven cloth
- elements
- rolls
- coefficient
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 239000012260 resinous material Substances 0.000 claims description 2
- 239000000057 synthetic resin Substances 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 21
- 239000010959 steel Substances 0.000 abstract description 21
- 238000010008 shearing Methods 0.000 abstract description 9
- 239000004677 Nylon Substances 0.000 abstract description 5
- 229920001778 nylon Polymers 0.000 abstract description 5
- 229920000742 Cotton Polymers 0.000 abstract description 4
- 229920000728 polyester Polymers 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 abstract description 3
- 239000002023 wood Substances 0.000 abstract description 3
- 210000002268 wool Anatomy 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 14
- 235000019198 oils Nutrition 0.000 description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000002964 rayon Substances 0.000 description 2
- 241000237519 Bivalvia Species 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000020639 clam Nutrition 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0032—Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions
- B29D99/0035—Producing rolling bodies, e.g. rollers, wheels, pulleys or pinions rollers or cylinders having an axial length of several times the diameter, e.g. for embossing, pressing, or printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/32—Wheels, pinions, pulleys, castors or rollers, Rims
- B29L2031/324—Rollers or cylinders having an axial length of several times the diameter, e.g. embossing, pressing or printing
Definitions
- This invention relates to rolls made of non-woven cloth in which high molecular material fiber yarns such as polyester, nylon, acrylic and polypropylene are bound with natural fiber yarn such as rayon, cotton and wool by a resineus binder and heat treatment.
- the nonwoven cloth is cut to in a desired size, is laminated or stacked onto a shaft made of iron, plastics or wood and is axially pressed together to form a roll.
- the non-woven cloth elements pressed together to make a molded roll of a large coefficient of friction and high shearing stress.
- the coefficient of friction obtained by the nonwoven roll of the invention is remarkably high compared with that of conventional rubber rolls.
- the surface hardness of the non-woven roll can be made as desired due to the degree of compression applied when the laminated and mounted non-woven cloth elements are molded, on the basis of the elasticity of the material of the non-woven cloth.
- the construction of the nonwoven cloth roll is quite uniform as well as the hardness of the roll, due to the non-directional fiber organization of the non-woven cloth.
- the heat-resistivity is good enough according to the material of the non-woven cloth.
- a non-woven cloth is made of nylon 43 parts, cotton 18 parts, resinous binding agents 39 parts.
- the coefficient of water absorption is 8.2 percent, the weight per unit area ZOOfiO gram/m the thickness 1.07 mm and the tensile strength l5.0kg/Scm.
- a non-woven cloth is made of nylon 28 parts, polyester 28 parts, rayon 14 parts, resinous binding agents 30 parts.
- the coefficient of water absorption is 52.6 percent, the weight per unit area 180:50 gram/m the thickness 2.60 mm and the tensile strength 5.5 kg/Scm.
- the non-woven cloth roll of subject application can be utilized in manufacturing pinch rolls, such assnubber rolls, deflector rolls, tension bridle'rolls, wringer rolls, squeezer rolls and wiper rolls.
- FIG. 1 shows two embodiments of an element of the non-woven cloth roll of the subject invention
- FIG. 2 is a perspective view of the non-woven cloth roll of the subject invention
- FIG. 3 is a schematic arrangement of rolls used for measurement of the characteristics of the non-woven cloth roll of the subject invention.
- FIG. 4 shows the characteristic curve of the nonwoven cloth roll of the subject invention. cl DESCRIP- TION OF THE PREFERRED EMBODIMENTS;
- non-woven cloth elements 1 and 1' shown in FIG. 1 are of 1.07 mm to 2.60 mm thickness.
- the elements are cut from a sheet of cloth material and elements 1 and 1' are laminated or stacked onto a shaft- For Pinch Roll For Oiling Roll Hardness 83 i 2 55 2 5 (JISK 630i) Poisson's ratio 0.5 0.3 Module of shearing elasticity 33 30 Coefficient of water absorption 5.8 50.6 Shearing stress l200kg/cm 680-720
- the most distinguished features of the roll of subject invention are the large coefficient of friction and the high shearing stress.
- FIG. 3 The large coefficient of friction is verified by using a testing machine of the type diagronmatically shown in FIG. 3.
- a steel plate 4 of 1.2 mm thickness with palm oil painted on the surface thereof is introduced at 5 and is taken out from an outlet 6 in the direction shown by the arrow.
- Two pairs of tension bridle rolls 7 and snubber rolls 8 are provided between 5 and 6 and steel plate 4 is passed through the nips'defined by each associated roll 7 and 8.
- the magnitude of the tension at intake 5 is zero and at outlet 6 is 3.5 tons.
- Snubber rolls 8 is pressurized with a force of 3 tons as shown by arrow.
- the angle of deflection of the steel plate is 320 and the speed of the steel plate which passes through the rolls is 400 m/min.
- the roll of the subject invention makes it possible to treat the steel plate or the like at a high speed without causing any slippage occuring in the steel manuacturing line and any fault such as plate break or plate fold at a high speed which usually accompanies slippage does not exist at all.
- the large coefficient of friction of the roll causes close adhesion of the roll to the steel plate so that when the roll is utilized as an oil squeezer roll, in the squeez ing operation, the oil film deposited on the steel plate is squeezed sufficiently to leave only a thickness of the oil film necessary for prevention of rust formation on the steel.
- the full line l denotes the resultant data of the roll of the subject invention and the dotted line II denotes that of a conventional rubber roll.
- the curves in FIG. 4 teach that oil quantity of the steel plate squeezed is reduced from I liter/ton to 0.46 liter/ton by means of the roll of the subject invention, making a reduction of 64.8 kilo liter a month with a series of lines, in which steel plate of 120 kiloton is processed a month.
- the roll of the subject invention When the roll of the subject invention is used as a squeeze roll provided in the outlet of a water washing line, the slippage due to hydroplaning phenomena does never occur because of the large coefficient of friction so that the water is squeezed from the steel plate to a remarkable extent.
- the roll of the subject invention as an oiling roll, two kinds of rolls are combined to constitute a pair of rolls, in the combination the oil being applied at the inlet of the rolls and the excess part of the oil being squeezed at the outlet of the rolls so that any fault due to a trace of oil appearing in the direction of advancing the steel plate at a higher processing velocity is eliminated to fully reduce the rust.
- a pair of rolls with large coefficient of friction was used at the outlet to successfully improve the adhesion of the roll to the steel plate and to uniformly apply the oil onto the steel plate.
- the shearing stress of the roll of the subject invention amounts, for example, to 1,200 kg/cm as compared with 620 kg/cm obtainable in a conventional rubber roll and, therefore, no tearing off of the roll results. This means that the full working duration of a single roll can be extended and also the expense for changing the roll is abolished.
- a roll comprising a shaft having an axis and a plurality of annular disc elements of a non-woven fabric, the fabric consisting of yarns of fibers of a high molecular synthetic resin material and of natural fibers, and a resinous material binding the yarns together, the elements being stacked on the shaft and axially pressed together to form the roll, the improvement comprising the elements being heat treated and axially pressed together so that the roll has a Poissons ratio of about 0.5 and a shearing stress of about 1,200 kg/cm".
- the roll of claim 1 having a hardness of 83: 2 and a coefficient of water absorption of about 5.8 percent.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Treatment Of Fiber Materials (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP47009288A JPS4877247A (enrdf_load_stackoverflow) | 1972-01-24 | 1972-01-24 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3853677A true US3853677A (en) | 1974-12-10 |
Family
ID=11716276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00320305A Expired - Lifetime US3853677A (en) | 1972-01-24 | 1973-01-02 | Roll made of non-woven cloth |
Country Status (4)
Country | Link |
---|---|
US (1) | US3853677A (enrdf_load_stackoverflow) |
JP (1) | JPS4877247A (enrdf_load_stackoverflow) |
BE (1) | BE786266A (enrdf_load_stackoverflow) |
DE (1) | DE2301050C3 (enrdf_load_stackoverflow) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4669163A (en) * | 1985-12-12 | 1987-06-02 | Minnesota Mining And Manufacturing Company | Polyolefin fiber roll |
US4766996A (en) * | 1983-09-30 | 1988-08-30 | Garrett Aerospace | Rollers with oriented fiber reinforcement and method |
US4913943A (en) * | 1985-11-12 | 1990-04-03 | Minnesota Mining And Manufacturing Company | Dampener roll cover and methods of preparation and use thereof |
US5038448A (en) * | 1989-09-28 | 1991-08-13 | A. Gusmer, Inc. | Fiber roll with polyester fiber filler |
US5097596A (en) * | 1989-11-07 | 1992-03-24 | Consolidated Papers, Inc. | Supercalender roll and method of making same |
US5247740A (en) * | 1992-11-05 | 1993-09-28 | Minnesota Mining And Manufacturing Company | Method and apparatus for cutting a keyway in a mill roll |
WO1997044513A1 (en) * | 1996-05-20 | 1997-11-27 | Minnesota Mining And Manufacturing Company | Surface conditioning articles and process for making same |
US5765256A (en) * | 1993-08-19 | 1998-06-16 | Minnesota Mining And Manufacturing Company | Nonwoven cleaning brush |
US6300261B1 (en) | 1998-11-20 | 2001-10-09 | 3M Innovative Properties Company | Self-healing articles resistant to oxidizing agents |
US20120090540A1 (en) * | 2008-04-04 | 2012-04-19 | Belanger, Inc. | Automotive tire dressing applicator |
US10316463B2 (en) * | 2016-12-21 | 2019-06-11 | Nccm Company, Llc | Non-woven covered roller |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2554215Y2 (ja) * | 1991-07-08 | 1997-11-17 | 日本バイリーン株式会社 | 耐薬品性工業用ロール |
JP2675490B2 (ja) * | 1992-09-01 | 1997-11-12 | 川崎製鉄株式会社 | 金属ストリップの湿式処理ラインにおける高速通板用ロール |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1973690A (en) * | 1932-01-26 | 1934-09-11 | Lade Archibald | Calendering machine |
US2801461A (en) * | 1954-07-30 | 1957-08-06 | Kusters Eduard | Rolls for use in squeezing liquids from textiles and the like and a method of producing such rolls |
US3588978A (en) * | 1968-12-18 | 1971-06-29 | Beloit Corp | Grooved roll for paper-making |
US3617445A (en) * | 1968-12-18 | 1971-11-02 | Beloit Corp | Roll composition |
US3707752A (en) * | 1970-10-28 | 1973-01-02 | Beloit Corp | Roll covering |
US3710469A (en) * | 1970-11-04 | 1973-01-16 | N Kitazawa | Oiling roller |
US3711913A (en) * | 1971-03-24 | 1973-01-23 | V Galeone | Method of making a composite roll |
US3730794A (en) * | 1968-04-17 | 1973-05-01 | Grace W R & Co | Method of producing a novel compressible roll |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE361437C (de) * | 1916-07-15 | 1922-10-14 | Georg Mehlhorn | Elastische Kalanderwalze, deren Umfang aus Baumwollfaserscheiben gebildet wird |
DE872490C (de) * | 1951-05-01 | 1953-04-02 | Eduard Kuesters | Walze, besonders zum Abquetschen der Feuchtigkeit aus Textilien |
DE930386C (de) * | 1952-05-15 | 1955-07-14 | Kuesters Eduard | Walze, besonders zum Abquetschen der Feuchtigkeit aus Textilien |
US3525367A (en) * | 1969-01-06 | 1970-08-25 | North American Rockwell | Loom tension control apparatus |
-
1972
- 1972-01-24 JP JP47009288A patent/JPS4877247A/ja active Pending
- 1972-07-14 BE BE786266A patent/BE786266A/xx not_active IP Right Cessation
-
1973
- 1973-01-02 US US00320305A patent/US3853677A/en not_active Expired - Lifetime
- 1973-01-10 DE DE2301050A patent/DE2301050C3/de not_active Expired
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1973690A (en) * | 1932-01-26 | 1934-09-11 | Lade Archibald | Calendering machine |
US2801461A (en) * | 1954-07-30 | 1957-08-06 | Kusters Eduard | Rolls for use in squeezing liquids from textiles and the like and a method of producing such rolls |
US3730794A (en) * | 1968-04-17 | 1973-05-01 | Grace W R & Co | Method of producing a novel compressible roll |
US3588978A (en) * | 1968-12-18 | 1971-06-29 | Beloit Corp | Grooved roll for paper-making |
US3617445A (en) * | 1968-12-18 | 1971-11-02 | Beloit Corp | Roll composition |
US3707752A (en) * | 1970-10-28 | 1973-01-02 | Beloit Corp | Roll covering |
US3710469A (en) * | 1970-11-04 | 1973-01-16 | N Kitazawa | Oiling roller |
US3711913A (en) * | 1971-03-24 | 1973-01-23 | V Galeone | Method of making a composite roll |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4766996A (en) * | 1983-09-30 | 1988-08-30 | Garrett Aerospace | Rollers with oriented fiber reinforcement and method |
US4913943A (en) * | 1985-11-12 | 1990-04-03 | Minnesota Mining And Manufacturing Company | Dampener roll cover and methods of preparation and use thereof |
US4669163A (en) * | 1985-12-12 | 1987-06-02 | Minnesota Mining And Manufacturing Company | Polyolefin fiber roll |
AU581350B2 (en) * | 1985-12-12 | 1989-02-16 | Minnesota Mining And Manufacturing Company | Polyolefin fiber roll and method of making the same |
EP0227375A3 (en) * | 1985-12-12 | 1989-03-08 | Minnesota Mining And Manufacturing Company | Polyolefin fiber roll and method of making the same |
US5038448A (en) * | 1989-09-28 | 1991-08-13 | A. Gusmer, Inc. | Fiber roll with polyester fiber filler |
US5097596A (en) * | 1989-11-07 | 1992-03-24 | Consolidated Papers, Inc. | Supercalender roll and method of making same |
US5439335A (en) * | 1992-11-05 | 1995-08-08 | Minnesota Mining And Manufacturing Company | Apparatus for cutting a keyway in a mill roll |
US5247740A (en) * | 1992-11-05 | 1993-09-28 | Minnesota Mining And Manufacturing Company | Method and apparatus for cutting a keyway in a mill roll |
US5765256A (en) * | 1993-08-19 | 1998-06-16 | Minnesota Mining And Manufacturing Company | Nonwoven cleaning brush |
WO1997044513A1 (en) * | 1996-05-20 | 1997-11-27 | Minnesota Mining And Manufacturing Company | Surface conditioning articles and process for making same |
US6042918A (en) * | 1996-05-20 | 2000-03-28 | 3M Innovative Properties Company | Surface conditioning articles and process for making same |
US6300261B1 (en) | 1998-11-20 | 2001-10-09 | 3M Innovative Properties Company | Self-healing articles resistant to oxidizing agents |
US20120090540A1 (en) * | 2008-04-04 | 2012-04-19 | Belanger, Inc. | Automotive tire dressing applicator |
US8601972B2 (en) * | 2008-04-04 | 2013-12-10 | Belanger, Inc. | Automotive tire dressing applicator |
US10316463B2 (en) * | 2016-12-21 | 2019-06-11 | Nccm Company, Llc | Non-woven covered roller |
Also Published As
Publication number | Publication date |
---|---|
DE2301050C3 (de) | 1982-05-19 |
DE2301050B2 (de) | 1980-10-23 |
JPS4877247A (enrdf_load_stackoverflow) | 1973-10-17 |
DE2301050A1 (de) | 1973-08-02 |
BE786266A (fr) | 1972-11-03 |
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