US3821024A - Current transfer brusher - Google Patents
Current transfer brusher Download PDFInfo
- Publication number
- US3821024A US3821024A US00335331A US33533173A US3821024A US 3821024 A US3821024 A US 3821024A US 00335331 A US00335331 A US 00335331A US 33533173 A US33533173 A US 33533173A US 3821024 A US3821024 A US 3821024A
- Authority
- US
- United States
- Prior art keywords
- layer
- silver
- fibres
- current transfer
- brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052709 silver Inorganic materials 0.000 claims abstract description 24
- 239000004332 silver Substances 0.000 claims abstract description 24
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 14
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 239000011651 chromium Substances 0.000 claims description 6
- 229910017052 cobalt Inorganic materials 0.000 claims description 6
- 239000010941 cobalt Substances 0.000 claims description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052737 gold Inorganic materials 0.000 claims description 5
- 239000010931 gold Substances 0.000 claims description 5
- 229910001316 Ag alloy Inorganic materials 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 3
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052796 boron Inorganic materials 0.000 claims description 3
- 229910052793 cadmium Inorganic materials 0.000 claims description 3
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011133 lead Substances 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 abstract description 19
- 238000000576 coating method Methods 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 13
- 239000004020 conductor Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 62
- 239000000835 fiber Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000006911 nucleation Effects 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229920000914 Metallic fiber Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R39/00—Rotary current collectors, distributors or interrupters
- H01R39/02—Details for dynamo electric machines
- H01R39/18—Contacts for co-operation with commutator or slip-ring, e.g. contact brush
- H01R39/24—Laminated contacts; Wire contacts, e.g. metallic brush, carbon fibres
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/9265—Special properties
- Y10S428/929—Electrical contact feature
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12625—Free carbon containing component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12701—Pb-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12778—Alternative base metals from diverse categories
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12896—Ag-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12944—Ni-base component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12986—Adjacent functionally defined components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2916—Rod, strand, filament or fiber including boron or compound thereof [not as steel]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2918—Rod, strand, filament or fiber including free carbon or carbide or therewith [not as steel]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2938—Coating on discrete and individual rods, strands or filaments
Definitions
- a current transfer brush is composed of refractory fibres, preferably high strength carbon fibres, with a metallic coating on the fibres which is composed of an t under layer of a first metal and an over layer of a second metal.
- the over layer is of a highly conductive material such as silyer and the under layer which improves coherence and adhesion of the over layer and thereby produces a very low brush voltage drop, is of a material such as nickel.
- the present invention relates to current transfer brushes consisting of refractory fibres, such as carbon fibres, coated with an eletrically-conductive metallic layer.
- Such brushes form the subject of our British Pat. No. 1,191,234, French Pat. No. 70,30073 and US. Pat. No. 3,668,451 and are particularly valuable for use in homopolar machines where high speeds of rotation and large currents call for brushes which exhibit a low rate of wear when rubbing against a rapidly moving contact surface and which have high electrical conductivity.
- the carbon fibres which are employed have very good mechanical properties because of their special method of production and they provide support for the layer of electrically conductive metal, such as silver, which probably carries most of the current.
- the thickness of the layer is limited because it is essential to maintain the flexibility of the fibre in order to give satisfactory wear rates. Therefore the electrical conductivity cannot be increased simply by using. a thicker coating.
- the problem underlying the invention is to improve the electrical properties of metal-coated fibre brushes without harming their mechanical properties andthereby suffering from increased wear rates.
- the solution to this problem is found in the provision of a brush composed of refractory fibres each of which has a metal coating composed of two layers of which the under layer is a homogeneous layer with a smooth surface while the outer layer is of high electrical conductivity, forms a homogeneous coating on the under layer, and has a high ionic mobility giving it the capacity for rapid diffusion across the surface of the under layer to fill cracks which may occur during operation.
- the metals to be used for the underlayer are those with reasonably stable carbides namely titanium, vanadium,tantalum, chromium, molybdenum, tungsten, manganese, iron, cobalt, nickel, and boron. Of these the preferred materials are chromium, iron, cobalt, and nickel.
- silver is the preferred material because of its high electrical conductivity and its resistance to oxidation.
- Gold also has suitable properties but is unlikely to be used because of its high cost. If the brushes are to be run in a reducing atmosphere, thereby avoiding the risk of oxidation, it is possible to use copper, aluminium, cadmium, zinc or lead, copper being preferred. it is also possible to use an alloy of silver and copper.
- a variety of deposition processes canbe used for ap plying the two layers to the refractory fibres.
- the preferred process is that of electro-plating and details of how this may be applied are given in our British Pat.
- the carbon fibres used are high strength fibres of RAE Type I1 produced as described in British Pat. specification No. 1,110,971 by carbonization of polyacrylonitrile fibres while holding them under tension.
- the average diameter of the filaments is 7.5 p. m'.
- When such filaments are electroplated with silver to give an average coating thickness, calculated in terms of the amount of metal deposited per unit length of a tow consisting of as many as 10 fibres, of 1.0 u m the electrical resistance is found to be 10 to 20 times higher than would be expected with a uniform layer of this thickness. This is thought to be due to the fact that the silver deposit is nodular and has areas of poor adhesion to the carbon fibre.
- the average coating thickness was approximately 1 m for the silver layer alone, 0.7 .tm for the nickel layer alone, and 0.5,u m of silver over 0.7 m of nickel.
- a silver layer applied directly to the carbon fibre by electro-plating from an alkali cyanide bath is nodular and shows areas of poor adhesion where the material will readily flake off under mechanical stress. It is believed that the unevenness of the deposit and its lack of adhesion are responsible for the fact that the resistance per unit length is to times higher than would be expected from the calculated average layer thickness.
- a nickel layer plated from an acid bath gives a more smooth and homogeneous layer which despite the presence of longitudinal cracks showed little tendency to flake off. The correlation between resistance and calculated layer thickness was better than with silver.
- the silver layer in addition to reducing the overall resistance along the coated fibre, improves the physical properties in three respects. Firstly, being a softer material, it fills in and cements together any cracks which are present in the nickel layer and thus helps to maintain electrical contact between the nickel and the fibre. Secondly it provides a source of mobile ions to diffuse into cracks formed in the nickel during operation, which again helps to maintain the electrical performance of the layer. Thirdly it reduces thermal gradients in the coating and thereby minimises stresses due to differential expansion.
- Second Layer high nucleation density on first material, giving homogeneous layer.
- the material should have little internal stress, and should be of a thickness and resistivity appropriate to the application envisaged.
- the material should be capable of rapid surface diffusion, giving the ability to seal major defects occuring in the underlayer during brush operation.
- FIG. 1 is a cross-section of an electrical current transfer brush in accordance with the invention shown in engagement with a current transfer surface
- FIG. 2 shows on an enlarged scale a fibre with a metallic coating employed in the brush of FIG. 1.
- an electrical machine comprises a current transfer brush 1 which is in contact with a surface 2 of an electrically conducting member 3.
- the member 3 may be, for example, a slip ring or commutator segment in a dynamo-electric machine or may be a continuous rail from which the brush 1 collects current, for example for traction purposes in vehicle systems.
- the brush 1 comprises a plurality of fibres 4 retained in mutual contact with each other along a major part of their length by a casing 5 of metallic material.
- a braid 6 of electrically conductive material carries current between the brush and windings or terminals of the machine.
- Each of the fibres 4, as shown in FIG. 2, has a coating composed of a first layer 7 and a second layer 8.
- the composition and manner of formation of the fibres 4 and the layers 7 and 8 are as described previously and in this preferred construction high strength carbon fibres 4 are coated first with a nickel layer 7 and then with a silver layer 8.
- the fibres are held in close contact by the clamping action of the casing 5 and may be welded to each other along a portion of their length by way of the metallic fibres. It is important that the fibres should not be welded together at their free ends adjacent the transfer surface 2 since here they must be free to flex individually.
- the braid 6 may be soldered, welded or rivetted to the casing 5 or alternatively may be connected directly to the fibres.
- the brush may be held in a conventional brush holder which is spring biassed towards the surface 2.
- a current transfer brush comprising refractory fibres individually coated with a coating comprising a homogeneous under layer of a first metal closely adherent to the fibre and an over layer of a second metal with high electrical conductivity which adheres to the under layer.
- a current transfer brush comprising refractory fibres each of which is coated with an under layer of a metal selected from chromium, iron, cobalt, and nickel and an over layer of a metal selected from silver, gold, copper, and alloys of silver and copper.
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Non-Insulated Conductors (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB925672A GB1388123A (en) | 1972-02-29 | 1972-02-29 | Current transfer brushes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3821024A true US3821024A (en) | 1974-06-28 |
Family
ID=9868476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00335331A Expired - Lifetime US3821024A (en) | 1972-02-29 | 1973-02-23 | Current transfer brusher |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US3821024A (cg-RX-API-DMAC7.html) |
| JP (1) | JPS4899602A (cg-RX-API-DMAC7.html) |
| AU (1) | AU476668B2 (cg-RX-API-DMAC7.html) |
| CA (1) | CA983561A (cg-RX-API-DMAC7.html) |
| CH (1) | CH551088A (cg-RX-API-DMAC7.html) |
| DE (1) | DE2309660A1 (cg-RX-API-DMAC7.html) |
| FR (1) | FR2174191B1 (cg-RX-API-DMAC7.html) |
| GB (1) | GB1388123A (cg-RX-API-DMAC7.html) |
| IT (1) | IT979591B (cg-RX-API-DMAC7.html) |
| SE (1) | SE397025B (cg-RX-API-DMAC7.html) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2423892A1 (fr) * | 1978-04-20 | 1979-11-16 | Siemens Ag | Balai transmetteur de courant electrique, a tres faible chute de tension |
| US4226917A (en) * | 1977-04-15 | 1980-10-07 | Hitachi, Ltd. | Composite joint system including composite structure of carbon fibers embedded in copper matrix |
| DE3217217A1 (de) * | 1981-05-09 | 1982-12-09 | Japan Marine Machinery Development Association, Tokyo | Kontaktbuerste und verfahren zu ihrer herstellung |
| US4398113A (en) * | 1980-12-15 | 1983-08-09 | Litton Systems, Inc. | Fiber brush slip ring assembly |
| US4415635A (en) * | 1980-04-09 | 1983-11-15 | The University Of Virginia | Electric brush |
| US4685236A (en) * | 1984-05-30 | 1987-08-11 | Sam May | Graphite/metal matrix gun barrel |
| DE3630919A1 (de) * | 1986-09-11 | 1988-04-07 | Harald Haffke | Handgeraet zur verzinkung metallischer oberflaechen, insbesonders von karosserien mit hilfe der galvanotechnik ueber eine fahrzeug-stromquelle |
| WO1988004946A1 (fr) * | 1987-01-07 | 1988-07-14 | Kurt Hesse | Contacts a frottement pour voiture-jouet a moteur d'entrainement electrique |
| US4942090A (en) * | 1982-03-16 | 1990-07-17 | American Cyanamid | Chaff comprising metal coated fibers |
| US6444102B1 (en) | 2000-02-07 | 2002-09-03 | Micro Contacts Inc. | Carbon fiber electrical contacts |
| US6903484B1 (en) * | 1999-04-23 | 2005-06-07 | Doris Kuhlmann-Wilsdorf | Fluidic pressure holder for electrical metal fiber and foil brushes and ancillary cables |
| US20050212376A1 (en) * | 2004-03-29 | 2005-09-29 | Denso Corporation | Brush of rotary electric machine |
| US20060055276A1 (en) * | 2004-09-16 | 2006-03-16 | O'donnell Steven B | Keyed motor brushes |
| US20070120437A1 (en) * | 2004-06-18 | 2007-05-31 | Day Michael J | Compact slip ring incorporating fiber-on-tips contact technology |
| US7545073B2 (en) * | 2004-06-18 | 2009-06-09 | Moog Inc. | Fluid-dispensing reservoir for large-diameter slip rings |
| US20110067900A1 (en) * | 2000-02-07 | 2011-03-24 | Michael Tucci | Carbon fiber electrical contacts formed of composite carbon fiber material |
| US8398413B2 (en) | 2000-02-07 | 2013-03-19 | Micro Contacts, Inc. | Carbon fiber electrical contacts formed of composite material including plural carbon fiber elements bonded together in low-resistance synthetic resin |
| US20140179125A1 (en) * | 2011-07-13 | 2014-06-26 | Schleifring Und Apparatebau Gmbh | Slip Ring Brush Having a Galvanic Multi-Layer System |
| US10418770B2 (en) | 2016-05-31 | 2019-09-17 | Bae Systems Land & Armaments L.P. | Multi-directional high current slip ring |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2817371C2 (de) * | 1978-04-20 | 1982-08-12 | Siemens AG, 1000 Berlin und 8000 München | Stromübertragungsbürste |
| US4240830A (en) * | 1978-11-30 | 1980-12-23 | Westinghouse Electric Corp. | Method for making sintered metal-coated graphite for high-current collector brushes |
| DE2944065A1 (de) * | 1979-10-31 | 1981-05-14 | Siemens AG, 1000 Berlin und 8000 München | Stromuebertragungsbuerste mit graphitfolien |
| US5227689A (en) * | 1989-08-11 | 1993-07-13 | Mabuchi Motor Co., Ltd. | Metal-filled graphite for miniature motors and method of making same |
-
1972
- 1972-02-29 GB GB925672A patent/GB1388123A/en not_active Expired
-
1973
- 1973-02-23 US US00335331A patent/US3821024A/en not_active Expired - Lifetime
- 1973-02-23 AU AU52547/73A patent/AU476668B2/en not_active Expired
- 1973-02-23 CA CA164,418A patent/CA983561A/en not_active Expired
- 1973-02-27 SE SE7302733A patent/SE397025B/xx unknown
- 1973-02-27 CH CH283973A patent/CH551088A/xx not_active IP Right Cessation
- 1973-02-27 DE DE19732309660 patent/DE2309660A1/de active Pending
- 1973-02-28 IT IT21004/73A patent/IT979591B/it active
- 1973-02-28 JP JP48023344A patent/JPS4899602A/ja active Pending
- 1973-02-28 FR FR7307188A patent/FR2174191B1/fr not_active Expired
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4226917A (en) * | 1977-04-15 | 1980-10-07 | Hitachi, Ltd. | Composite joint system including composite structure of carbon fibers embedded in copper matrix |
| FR2423892A1 (fr) * | 1978-04-20 | 1979-11-16 | Siemens Ag | Balai transmetteur de courant electrique, a tres faible chute de tension |
| US4415635A (en) * | 1980-04-09 | 1983-11-15 | The University Of Virginia | Electric brush |
| US4398113A (en) * | 1980-12-15 | 1983-08-09 | Litton Systems, Inc. | Fiber brush slip ring assembly |
| DE3217217A1 (de) * | 1981-05-09 | 1982-12-09 | Japan Marine Machinery Development Association, Tokyo | Kontaktbuerste und verfahren zu ihrer herstellung |
| US4443726A (en) * | 1981-05-09 | 1984-04-17 | Toho Beslon Co., Ltd. | Brushes and method for the production thereof |
| US4942090A (en) * | 1982-03-16 | 1990-07-17 | American Cyanamid | Chaff comprising metal coated fibers |
| US4685236A (en) * | 1984-05-30 | 1987-08-11 | Sam May | Graphite/metal matrix gun barrel |
| DE3630919A1 (de) * | 1986-09-11 | 1988-04-07 | Harald Haffke | Handgeraet zur verzinkung metallischer oberflaechen, insbesonders von karosserien mit hilfe der galvanotechnik ueber eine fahrzeug-stromquelle |
| WO1988004946A1 (fr) * | 1987-01-07 | 1988-07-14 | Kurt Hesse | Contacts a frottement pour voiture-jouet a moteur d'entrainement electrique |
| EP0277312A1 (de) * | 1987-01-07 | 1988-08-10 | Kurt Hesse | Schleifkontakt für Spielfahrzeug mit elektrischem Antriebsmotor |
| US6903484B1 (en) * | 1999-04-23 | 2005-06-07 | Doris Kuhlmann-Wilsdorf | Fluidic pressure holder for electrical metal fiber and foil brushes and ancillary cables |
| US20110067900A1 (en) * | 2000-02-07 | 2011-03-24 | Michael Tucci | Carbon fiber electrical contacts formed of composite carbon fiber material |
| US8398413B2 (en) | 2000-02-07 | 2013-03-19 | Micro Contacts, Inc. | Carbon fiber electrical contacts formed of composite material including plural carbon fiber elements bonded together in low-resistance synthetic resin |
| US8029296B2 (en) | 2000-02-07 | 2011-10-04 | Micro Contacts, Inc. | Carbon fiber electrical contacts formed of composite carbon fiber material |
| US6444102B1 (en) | 2000-02-07 | 2002-09-03 | Micro Contacts Inc. | Carbon fiber electrical contacts |
| US7138744B2 (en) * | 2004-03-29 | 2006-11-21 | Denso Corporation | Brush of rotary electric machine |
| US20050212376A1 (en) * | 2004-03-29 | 2005-09-29 | Denso Corporation | Brush of rotary electric machine |
| US7495366B2 (en) * | 2004-06-18 | 2009-02-24 | Moog Inc. | Compact slip ring incorporating fiber-on-tips contact technology |
| US7545073B2 (en) * | 2004-06-18 | 2009-06-09 | Moog Inc. | Fluid-dispensing reservoir for large-diameter slip rings |
| US20070120437A1 (en) * | 2004-06-18 | 2007-05-31 | Day Michael J | Compact slip ring incorporating fiber-on-tips contact technology |
| US20060055276A1 (en) * | 2004-09-16 | 2006-03-16 | O'donnell Steven B | Keyed motor brushes |
| US20140179125A1 (en) * | 2011-07-13 | 2014-06-26 | Schleifring Und Apparatebau Gmbh | Slip Ring Brush Having a Galvanic Multi-Layer System |
| US9640928B2 (en) * | 2011-07-13 | 2017-05-02 | Schleifring Und Apparatebau Gmbh | Slip ring brush having a galvanic multi-layer system |
| US10418770B2 (en) | 2016-05-31 | 2019-09-17 | Bae Systems Land & Armaments L.P. | Multi-directional high current slip ring |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2309660A1 (de) | 1973-09-06 |
| AU5254773A (en) | 1974-08-29 |
| GB1388123A (en) | 1975-03-26 |
| CA983561A (en) | 1976-02-10 |
| JPS4899602A (cg-RX-API-DMAC7.html) | 1973-12-17 |
| FR2174191B1 (cg-RX-API-DMAC7.html) | 1976-06-11 |
| IT979591B (it) | 1974-09-30 |
| CH551088A (de) | 1974-06-28 |
| SE397025B (sv) | 1977-10-10 |
| AU476668B2 (en) | 1976-09-30 |
| FR2174191A1 (cg-RX-API-DMAC7.html) | 1973-10-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: NORTHERN ENGINEERING INDUSTRIES LIMITED, NEI HOUSE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:JOHN THOMPSON (PIPEWORK AND ORDANCE DIVISION LIMITED);REEL/FRAME:003864/0376 Effective date: 19801208 |
|
| AS | Assignment |
Owner name: NORTHERN ENGINEERING INDUSTRIES PLC. Free format text: CHANGE OF NAME;ASSIGNOR:NORTHERN ENGINEERING INDUSTRIES LIMITED;REEL/FRAME:004101/0161 Effective date: 19821124 |