US3801769A - Induction coil for zone melting of semiconductor rods - Google Patents
Induction coil for zone melting of semiconductor rods Download PDFInfo
- Publication number
- US3801769A US3801769A US00305379A US3801769DA US3801769A US 3801769 A US3801769 A US 3801769A US 00305379 A US00305379 A US 00305379A US 3801769D A US3801769D A US 3801769DA US 3801769 A US3801769 A US 3801769A
- Authority
- US
- United States
- Prior art keywords
- coil
- bore
- solder
- aluminum
- end section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000006698 induction Effects 0.000 title claims abstract description 16
- 239000004065 semiconductor Substances 0.000 title claims abstract description 12
- 238000004857 zone melting Methods 0.000 title claims abstract description 12
- 229910000679 solder Inorganic materials 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 12
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 8
- 239000004332 silver Substances 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- 238000007743 anodising Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 18
- 239000004411 aluminium Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000004320 controlled atmosphere Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- LSIXBBPOJBJQHN-UHFFFAOYSA-N 2,3-Dimethylbicyclo[2.2.1]hept-2-ene Chemical compound C1CC2C(C)=C(C)C1C2 LSIXBBPOJBJQHN-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000254 damaging effect Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B13/00—Single-crystal growth by zone-melting; Refining by zone-melting
- C30B13/16—Heating of the molten zone
- C30B13/20—Heating of the molten zone by induction, e.g. hot wire technique
Definitions
- the Prior Art Floating zone melting is a process used during manufacture of semiconductor materials to produce purified rods of semiconductor material.
- a localized high temperature zone is formed within a rod-shaped member formed of the semiconductor material to be treated, and this zone is gradually moved from one end of the rod to the other.
- impurities are transported to one end of the rod, leaving the remaining material more free of these impurities.
- the localized heating is carried out by use of a high frequency induction coil, and the zone is moved relative tothe'semiconductor rod, by moving the rod endwise through the coil.
- the zone melting process is preferably carried out in a controlled atmosphere, such as in a vacuum or in a protective atmosphere of nonreactive gasses.
- Typical gasses which may be used are hydrogen, argon or other inert gasses.
- a pressure greater than atmospheric is maintained within a closed vessel containing the apparatus needed to carry out the process, which insures that if there is any leakage, it is from the outside into the interior of the container.
- Another object of the present'invention is to provide a coil in which the coil surface, iseasily cleaned from vapor deposited impurities which occur during use.
- Afurther object of the present invention is to provide apparatus. for mounting such an induction coil, which insures good. electrical contact and an air-tight connection between. the coil and the mounting.
- an induction coil which is formed. ofa plurality. of convolutions of hollow aluminium tubing, such tub ing having an electtrically insulating coating formed of aluminium oxide covering, its. exterior, the ends of the coil being received by metal'terminalbloeks. inelectrically conductive and air-tight relationship.
- FIG. 1 is a perspective view of an illustrative embodiment of the present invention
- FIG. 2 is a plan view, partly in cross-section, of an alternative embodiment of the present invention.
- the induction coil 1 is formed of a plurality of convolutions of hollow aluminium tubing, a straight section of the tubing is joined to each end of the coil, and the free ends of the straight sections are received in bores 4 and 5, provided within metal tenninal blocks 6 and 7, respectively.
- the bores 4 and 5 are preferably just large enough to receive the tubing ends.
- a recess 8 is provided at the end of the bore 4 which opens toward the coil 1 and a similar recess 9 is provided at the end of the bore 5.
- the recesses 8 and 9 are preferably formed by counterboring the blocks 6 and 7.
- the blocks 6 and 7 are both formed of aluminium, and the recesses 8 and 9 are filled with aluminium solder after the ends of the coil 1 have been inserted into the bores 4 and 5.
- the aluminium solder after being heated to approximately 570 C, and allowed to cool, forms a firm bond betweenthe blocks 6 and 7 and the ends of the coil 1, establishing both good mechanical and electrical contact therebetween.
- the aluminium surface of the coil 1 is anodized to provide a surface coating of aluminium oxide with a thickness of between 10 and 200 microns.
- the anodizing of the coil 1 is performed in a conventional way with the terminal blocks 6 and 7 being connected to a source of electric potential during the anodizing process.
- the blocks 6. and 7 are connected to a conventional mounting arrangement, having means for supporting the coil 1 during the floating zone melting process, and means for passing an electrical current through it.
- the mounting arrangement preferably includes a brass member, plated with silver for establishing electrical contact with each of the terminal blocks 6 and 7.
- FIG. 2 shows an alternative embodiment of the present invention.
- the terminal block 16 is formed of silver and is provided with a bore 14 just large enough to receive an end section 12 of the coil 11.
- a second identical terminal block (not shown) is provided for connection to the other end of the coil 11.
- the bore 14 is preferably sized to receive the end section 12 in tight-fitting engagement, and optionally may be provided with screw threads which cooperate with threads on the exterior of the end section 12.
- a counter bore is provided, so that a space exists between the outer wall of the end" section 12 and the surface of the counter bore. This space is preferably filled with molten tin solder 17', which, upon cooling, forms a firm bond.
- a steel tube (not shown) is preferably inserted into the interior of the end section 12 to lend mechanical rigidity and to assist in dissipating heat-during soldering.
- the steel insert is preferably of nearly the same size as the interior diameter of the end section 12 so that the inserted portion is in contact with the interior of the end section 12 over substantially all of its surface.
- the terminal block 16 is preferably heated to the melting point of the solder so that the solder can run freely into the space desired to be filled, and to allow the blocks toshrink, on cooling, the same amount as the solder. Thereafter, the end section 12 is also heated, and twisted within the silver block 16. This provides for additional electrical contact between the end section 12 and the terminal block 16.
- the mounting arrangement supporting the terminal block 16, as with the structure of FIG. 1, is preferably formed of silver coated brass and is constructed in the conventional manner.
- the coil arrangement of the present invention achieves the objects of providing an induction coil apparatus which is less subject to'spark-overs.
- the insulating coating of anodically formed aluminium oxide on the surface of the coils 1 and 11 gives a high resistance to sparking between the convolutions of a coil in any atmosphere, and the mounting arrangements which have been described assure that the coil is in good mechanical and electrical contact with its terminal blocks.
- the aluminium oxide surface on the coils of the present invention permit easy removal of any residue deposited on the coils during operation.
- the terminal blocks may be incorporated into the wall of the vessel in which the zone melting process takes place, with no danger of a leak through the joint between the coil and the terminal blocks, permitting the maintenance of a vacuum or other controlled atmosphere within the ves- SCI; I i
- An induction heating coil having a winding for the zone melting of semiconductor rods in a controlled gas atmosphere and a pair of aluminum terminal blocks, each for supporting an end of the coil, said coil consisting of a bent aluminum tube having a coating of electrically insulating anodically applied aluminum oxide on its surface, each of said blocks havinga bore therein for receiving an end of said coil in vacuum tight relationship.
- each of said blocks is provided with a counter bore at the end of said bore in which a coil end is received and a quantity of aluminum solder disposed in said counterbore surrounding said coil end to form a vacuum tight connection.
- a method of producing the coil according to claim 1, comprising the steps of forming a coil having a plurality of convolutions of aluminum tubing, inserting an end section of said coil into a bore provided within a terminal block, filling the space within said bore surrounding said end section with conductive material, and anodizing the exterior surface of said coil.
- terminal block is formed of aluminum and said conductive material is aluminum solder, including the step of heating said solder to 570 C.
- terminal block is formed of silver and said conductive material is tin solder, including the step of heating said block while said solder is molten within said space.
- An induction heating coil having a winding for the zone melting of semiconductor rods in a controlled gas atmosphere, a pair of silver terminal blocks, each for supporting an end of said coil, said coil consisting of a bent aluminum tube having an electrically insulating coating of anodically applied aluminum oxide applied to its surface, said terminal blocks each having a bore for receiving one of said coil ends.
- Apparatus according to claim 8 including a quantity of tin solder disposed in said bore surrounding said coil end.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Induction Heating (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Liquid Deposition Of Substances Of Which Semiconductor Devices Are Composed (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2158274A DE2158274A1 (de) | 1971-11-24 | 1971-11-24 | Induktionsheizspule zum tiegelfreien zonenschmelzen von staeben aus halbleitermaterial |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3801769A true US3801769A (en) | 1974-04-02 |
Family
ID=5826017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00305379A Expired - Lifetime US3801769A (en) | 1971-11-24 | 1972-11-10 | Induction coil for zone melting of semiconductor rods |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US3801769A (ref) |
| JP (1) | JPS5241894B2 (ref) |
| DE (1) | DE2158274A1 (ref) |
| FR (1) | FR2160901B1 (ref) |
| GB (1) | GB1372798A (ref) |
| IT (1) | IT971048B (ref) |
| NL (1) | NL7212781A (ref) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3898413A (en) * | 1973-06-18 | 1975-08-05 | Siemens Ag | Induction heat coil arrangement |
| US20130168146A1 (en) * | 2011-12-28 | 2013-07-04 | Jin-San Kim | Metal terminal block adapted for surface mounting and method of mounting the same |
| ES2736074A1 (es) * | 2018-06-21 | 2019-12-23 | Bsh Electrodomesticos Espana Sa | Dispositivo de aparato de cocción por inducción |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4142245A1 (de) * | 1991-12-17 | 1993-06-24 | Tro Transformatoren Und Schalt | Isolierung fuer induktoren von induktiven erhitzungsanlagen und verfahren zu ihrer herstellung |
| DE102005060391B4 (de) * | 2004-12-17 | 2012-02-16 | Shin-Etsu Handotai Co., Ltd. | Ein Apparat zur Herstellung eines Einkristalls und ein Verfahren zur Herstellung eines Einkristalls |
| JP2006169060A (ja) * | 2004-12-17 | 2006-06-29 | Shin Etsu Handotai Co Ltd | 単結晶製造装置及び単結晶製造方法 |
| JP5505365B2 (ja) * | 2011-04-28 | 2014-05-28 | 信越半導体株式会社 | 誘導加熱コイルにおける放電防止用絶縁部材及びこれを用いた単結晶製造装置並びに単結晶製造方法 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2446202A (en) * | 1941-09-24 | 1948-08-03 | Vang Alfred | Induction heat-treatment |
| US3053918A (en) * | 1959-05-14 | 1962-09-11 | Siemens Ag | Apparatus for crucible-free zone melting of semiconductor rods |
| US3363079A (en) * | 1965-02-15 | 1968-01-09 | Black Clawson Co | Induction heating |
| US3403241A (en) * | 1966-08-22 | 1968-09-24 | Ohio Crankshaft Co | Induction heating element |
| US3488236A (en) * | 1966-12-22 | 1970-01-06 | Beaver Precision Prod | Method and apparatus for heat treating a metallic workpiece |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR872340A (fr) * | 1941-01-15 | 1942-06-04 | Forges Ateliers Const Electr | Nouveau mode d'isolation applicable notamment aux machines et appareils électriques |
| FR1280493A (fr) * | 1961-02-21 | 1961-12-29 | Anaconda Aluminium Company | Enroulements électriques en ruban d'aluminium |
-
1971
- 1971-11-24 DE DE2158274A patent/DE2158274A1/de active Pending
-
1972
- 1972-09-21 NL NL7212781A patent/NL7212781A/xx unknown
- 1972-11-07 GB GB5121472A patent/GB1372798A/en not_active Expired
- 1972-11-10 JP JP47112843A patent/JPS5241894B2/ja not_active Expired
- 1972-11-10 US US00305379A patent/US3801769A/en not_active Expired - Lifetime
- 1972-11-21 FR FR7241297A patent/FR2160901B1/fr not_active Expired
- 1972-11-21 IT IT31885/72A patent/IT971048B/it active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2446202A (en) * | 1941-09-24 | 1948-08-03 | Vang Alfred | Induction heat-treatment |
| US3053918A (en) * | 1959-05-14 | 1962-09-11 | Siemens Ag | Apparatus for crucible-free zone melting of semiconductor rods |
| US3363079A (en) * | 1965-02-15 | 1968-01-09 | Black Clawson Co | Induction heating |
| US3403241A (en) * | 1966-08-22 | 1968-09-24 | Ohio Crankshaft Co | Induction heating element |
| US3488236A (en) * | 1966-12-22 | 1970-01-06 | Beaver Precision Prod | Method and apparatus for heat treating a metallic workpiece |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3898413A (en) * | 1973-06-18 | 1975-08-05 | Siemens Ag | Induction heat coil arrangement |
| US20130168146A1 (en) * | 2011-12-28 | 2013-07-04 | Jin-San Kim | Metal terminal block adapted for surface mounting and method of mounting the same |
| ES2736074A1 (es) * | 2018-06-21 | 2019-12-23 | Bsh Electrodomesticos Espana Sa | Dispositivo de aparato de cocción por inducción |
Also Published As
| Publication number | Publication date |
|---|---|
| GB1372798A (en) | 1974-11-06 |
| DE2158274A1 (de) | 1973-05-30 |
| FR2160901A1 (ref) | 1973-07-06 |
| NL7212781A (ref) | 1973-05-28 |
| JPS4860333A (ref) | 1973-08-24 |
| JPS5241894B2 (ref) | 1977-10-21 |
| FR2160901B1 (ref) | 1976-08-20 |
| IT971048B (it) | 1974-04-30 |
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