US3781493A - Ground level control system for lifting apparatus with universal type controller for switch assemblies - Google Patents

Ground level control system for lifting apparatus with universal type controller for switch assemblies Download PDF

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Publication number
US3781493A
US3781493A US00246438A US3781493DA US3781493A US 3781493 A US3781493 A US 3781493A US 00246438 A US00246438 A US 00246438A US 3781493D A US3781493D A US 3781493DA US 3781493 A US3781493 A US 3781493A
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United States
Prior art keywords
load
switch
actuating
pin
switch means
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Expired - Lifetime
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US00246438A
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English (en)
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M Darmon
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Institut National de Recherche et de Securite INRS
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Institut National de Recherche et de Securite INRS
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H25/00—Switches with compound movement of handle or other operating part
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00—Other constructional features or details
    • B66C13/52—Details of compartments for driving engines or motors or of operator's stands or cabins
    • B66C13/54—Operator's stands or cabins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00—Other constructional features or details
    • B66C13/52—Details of compartments for driving engines or motors or of operator's stands or cabins
    • B66C13/54—Operator's stands or cabins
    • B66C13/56—Arrangements of handles or pedals
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00—Chains
    • F16G13/12—Hauling- or hoisting-chains so called ornamental chains
    • F16G13/16—Hauling- or hoisting-chains so called ornamental chains with arrangements for holding electric cables, hoses, or the like
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H15/00—Switches having rectilinearly-movable operating part or parts adapted for actuation in opposite directions, e.g. slide switch
    • H01H15/02—Details
    • H01H15/06—Movable parts; Contacts mounted thereon
    • H01H15/10—Operating parts
    • H01H15/102—Operating parts comprising cam devices
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02—Bases, casings, or covers
    • H01H9/0214—Hand-held casings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C2700/00—Cranes
    • B66C2700/08—Electrical assemblies or electrical control devices for cranes, winches, capstans or electrical hoists
    • B66C2700/085—Control actuators

Definitions

  • the present invention refers to a system for controlling from ground level a lifting apparatus such for example as a travelling crane, girder crane, portal or semi-portal crane, pulley block, derrick block, monorail crane or jib crane.
  • a lifting apparatus such for example as a travelling crane, girder crane, portal or semi-portal crane, pulley block, derrick block, monorail crane or jib crane.
  • Ground level control systems for such lifting apparatus are known. They generally consist of a pushbutton box hung from the apparatus including a series of buttons controlling respectively starting, stopping, and raising and lowering of the load and its horizontal displacements. For example, in the case of a travelling crane four buttons control respectively the displacements of the crab on the gantry and the displacement of the gantry of its rails.
  • Such a control system has various disadvantages: it 2 demands reading by the operator of a label set beside each control button, which involves loss of time and requires the attention of the operator at the instant when he ought to be watching the operation he is controlling, it employs both the operators hands which prevents him from taking any action, e.g., to stop rocking of the load, or it calls upon reflexes of the operator which differ according to the position he and the pushbutton box is in relative to the lifting apparatus. For example, displacement of the crab of a travelling crane to the right of an operator facing the gantry becomes a displacement to the left of an operator with his back to the gantry. This produces confusion which can cause incorrect manoeuvres which can bring in their train material damage and even bodily accidents.
  • a system for controlling from ground level a lifting apparatus which is adapted to move a load in the vertical direction and at least one horizontal direction comprising switch means operable to cause the apparatus to displace a load in the vertical direction and at least the one horizontal direction, the switch means being controlled by manipulators, at least one of the manipulators having one degree of freedom the direction of which corresponds to one direction of displacement to be communicated to a load and the sense of movement of the manipulator from a neutral position to an operative position, in which a switch means controlled thereby is operated, corresponds to the sense of displacement to be communicated to the load and wherein the manipulators are suspended from the lifting apparatus by an anitgyratory suspension.
  • the antigyratory suspension is intended to ensure preservation of parallelism between the movements of the or each manipulator controlling the or each horizontal displacement of the member controlled and the movements of the member.
  • the operator has only to apply to the manipulators movements in the same direction and the same sense as the displacements desired of the member controlled. He does not have to think or to read labels placed near the manipulators.
  • the displacements of the load in the different directions and in the two senses of each direction are controlled in an intuitive manner, whatever the position of the operator relative to the manipulators. Thus mistakes become practically impossible.
  • the system comprises a manipulator displaceable in a vertical direction and having two active positions vertically separated by a neutral position, the high and low active positions corresponding respectively with raising and lowering of the member controlled and a manipulator displaceable in at least one horizontal direction and having two active positions spaced horizontally with respect to a neutral position.
  • This second manipulator may be displaceable in two horizontal directions at right angles and may have four active positions in pairs spaced apart in the horizontal directions with one common neutral position, the active positions of each pair may be spaced apart by the neutral position.
  • the antigyratory suspension may comprise a succession of antigyratory articulations consisting of pivotal joints at right angles.
  • This suspension has a flexibility comparable with that of a flexible cable, which enables the operator in the course of operations to move out of the vertical passing through the point of suspension of the system.
  • FIG. 1 is a perspective view of part of an embodiment of control system according to the present invention.
  • FIG. 2 is the side elevation of part of the system of FIG. 1, partially sectioned along a central vertical plane;
  • FIG. 3 is an elevation of a portion of the suspension of the system of FIG. 1;
  • FIG. 4 is an elevation, partly cut away, of an articulation of the suspension of FIG. 3;
  • FIG. 5 is an elevation in the direction V-V of FIG.
  • FIG. 6 is a plan in section along the line of VI-VI of FIG. 5;
  • FIG. 7 is a schematic view in plan from below, partially cut away, ofa manipulator of the system of FIG.
  • FIG. 8 shows in perspective a part of another embodiment of a control system in accordance with the invention.
  • FIGS. 9 and 10 are partial longitudinal sections on a larger scale of the control system part shown in FIG. 8, and
  • FIG. 11 is a side view, partly cut away, of an upper portion of the control system part shown in FIG. 8.
  • the control system shown in FIGS. 1 to 7 is designed to control the movements of a travelling crane indicated schematically, the electric driving motors of which are provided with contactors (not shown) effecting in a selective manner the raising and lowering of the load 10] in opposite vertical senses M and D respectively, the displacement of the crab 102 along the gantry to the right and left in opposite horizontal senses Dr and Ga respectively and that of the gantry 100 forwards and backwards along the rails 103 in opposite horizontal senses Av and Ar.
  • the various contactors mentioned above are connected by a multi-conductor cable 104 to a control system.
  • the control system comprises an operating support 1, suspended from the travelling crane by an articulated shaft 2 which forms an antigyratory suspension as will hereafter become apparent.
  • the support 1 carries two manipulator supports 3 and 4.
  • the manipulator support 3 supports a manipulator which controls the contactors causing the raising or lowering of the load 101.
  • the manipulator support 4 supports a manipulator which controls both the contactors which cause the displacement of the crab 102 along the gantry 100 and those which cause the displacement of the gantry 100 along the rails 103.
  • the manipulator on support 3 has a degree of freedom m-d in a vertical direction and the manipulator on support 4 has two degrees of freedom ga-dr and av-ar, in two horizontal directions at right angles and parallel respectively with the directions Ga-Dr and Av-Ar.
  • the sense of movement of the manipulators of the supports 3 and 4 from a neutral position into an active position corresponds with the direction and sense of the displacement intended for the load.
  • the support 1 has in side elevation the shape of a C ofwhich the vertical arm consists of two telescopic tubular shafts 5 and 6.
  • the horizontal arms of the support 1 comprise respectively an upper housing 7 and a lower housing 8.
  • the supports 3 and 4 are coaxial and mounted respectively underneath the upper housing 7 andon top of the lower housing 8 which carries a starting button 9 and an emergency stop button 11.
  • the support 3 comprises a vertical-axis grip 12 attached by a tubular shaft 13 to the underside of the housing 7.
  • the tubular shaft 13 is provided with two diametrically opposite axial openings 14.
  • An annular manipulator knob 15 is mounted to slide on the shaft 13 and is subject to the action of two opposed return springs l6and 17 arranged around the shaft 13 above and below the knob 15 respectively.
  • the clearance zone of this knob is framed in a cage consisting of four rods 18.
  • the knob 15 carries a diametral spindle 19 which passes through the openings 14 and is connected within the shaft 13 to a vertical rod 21.
  • the rod 21 is connected via a lever 22 to a movable contact 23 which operates selectively switches for relays 23m, 23d causing raising or lowering of the load 101 respectively.
  • the knob 15 and the contact 23 are so arranged that when the'knob 15 is in its neutral position of equilibrium between the opposed spring 16 and 17, neither of the switches 23m, 23d is operated.
  • the upper position of the knob 15 corresponds to operation of the'switch 23m causing raising ofthe load and the lower position of the knob 15 corresponds to operation of the switch 23d causing lowering of the load 101.
  • the support 4 comprises a hollow vertical-axis pommel 24 open at the top and mounted on the top of the lower housing 8 directly underneath the grip 12 of the support 3.
  • the pommel 24 has two guide grooves in the form of a cross, the aligned groove arms 25 and 26 of the cross lying in the central vertical plane of the support 1 and the aligned arms 27 and 28 lying in a vertical plane at right angles to the central plane.
  • the groove arms 25, 26 are thus parallel with the directions Ga-Dr and Av-Ar.
  • On a ball joint 29 at the bottom of the pommel 24 is mounted a manipulator lever 31 provided with a resilient system (not shown) which tends to return it to its vertical position.
  • the lever 31 is provided with a head 32 which lies flush with the top of the pommel 24 and extends beyond the ball joint. At its lower end it is connected to a disc 33 controlling by a known system the contacts of a quadruple relay 34 (FIG. 7)
  • Each of the four blocks 35, 36, 37 and 38 of the relay 34 comprises contact studs 39 and a movable crossbar 41 for electrically connecting two studs 39.
  • the crossbar 41 is controlled by a bow-spring 42 integral with a pushbutton 43 applied by a resilient system against a blade spring 44 which is in contact with the disc 33 carried by the lever 31.
  • the blocks 35 and 36 are connected to the contactors of the gantry controlling its displacement along the rails 103 in the senses Av-Ar and corresponding respectively with the senses of the movement of the lever 31 from its vertical position to inclined positions in the groove arms 25 and 26.
  • the blocks 37 and 38 are connected to the contactors of the gantry 100 controlling the displacement of the crab 102 along the gantry in the senses Dr-Ga and corresponding respectively with the sense of the movement of the lever 31 from its vertical position to inclined positions in the groove arms 27 and 28.
  • the disc 33 carried by the lever 31 and the blocks 35, 36, 37 and 38 are arranged so that for the vertical position of the lever 31 no contact of the blocks 35, 36, 37 and 38 is operated and that for the position of the lever in one of the groove arms 25, 26, 27 or 28 the blocks 35, 36, 37 or 38 mounted opposite the respective groove arms 25, 26, 27 or 28, is operated.
  • the suspension shaft 2 of the operating support 1 comprises members 51 connected by antigyratory articulations 52, each comprising two pivotal joints 53 and 54 at right angles, the axes of the joints 53, 54 being parallel respectively with the directions Ga-Dr and Av-Ar.
  • Each joint 53, 54 comprises two rings 55 carried diametrically by thearticulation 52, the pivot consisting of two screws 56 provided with washers 57 and extending diametrically through the articulation and the member 51.
  • the operating support 1 is attached to the suspension shaft 2 and the shaft 2 to the crane so that the mean plane of this support 1 is parallel with the rails 103 of the crane.
  • An antigyratory suspension system is thus provided in which the upper end and the lower end of the antigyratory suspension are fixed on the lifting apparatus and the support respectively in such a manner that it is not possible to rotate said support with respect to the lifting apparatus.
  • the operator When the gantry 100 is displaced along the rails 103, the operator accompanies the operating supplort 1 so that the latter remains near the vertical axis through its point of suspension. The operator may however be led by obstacles encountered along his path to move the support 1 slightly from this vertical axis.
  • the antigyratory articulations 52 give the suspension shaft 2 a flexibility which allows the operator the freedom of movement necessary whilst maintaining the parallelism between the displacements of the knob and lever 31 and those of the load sufficiently closely for no confusion to be possible.
  • the supports 3 or 4 may be held and the knob 15 or the lever 31 may be operated with one hand which can be either the left or the right hand. The other hand therefore remains free, for example for checking rocking of the load.
  • the cage consisting of the four rods 18 and the pommel 24 protect the knob 15 and the lever 31 respectively against contact with an obstacle which might displace them and thus cause an accidental movement of the load.
  • the telescopic'mountingof the tubular shafts 5 and 6 enables the distance between the grip 12 and the pommel 24 to be varied according to the size of hand or height of the operator.
  • the flexibility of the suspension shaft 2 allows the operator all the freedom of movement necessary when the support is carried along by the gantry as it is displaced along its rails. Even when the suspension shaft 2 is not vertical the system preserves its intuitive character without any risk of confusion, due to the articulations 52 which keep the directions av-ar and ga-dr parallel respectively with the directions Av-Ar and Ga-Dr.
  • the control system shown in FIGS. 8 to 11 comprises a housing 105 of generally cylindrical shape, the lower end of which is connected by four oblique tie-rods 106 to a vertical grip 107 arranged on the geometric axis of the housing 105.
  • the housing 105 comprises an upper ferrule 108 having a generally frustoconical shape, into which are screwed the one ends of the tie-rods 109, the other ends of which are connected to a base 110 from which the tie-rods 106 extend.
  • the tie-rods 109 hold pairs of blocks 111a and lllb in place respectively against the base 110 and roughly halfway up the housing 105, by means of distance-pieces 112 and 113.
  • the blocks 111a have a vertical central hole 114 in which a tube 115 is displaceable, the tube 115 extending into the grip 107. Between the grip 107 and the housing 105, the tube 115 is connected to a manipulating or operating member 116 made preferably in the form of a star with four arms which are arranged one between each pair of tie-rods 106. In this way the tube 115 is effectively immobilized against angular movement whatever its longitudinal position.
  • the tube 115 has, at its upper portion which is located between the blocks 111a and 11112, an external transverse collar 117 which extends into notches 118a and 119a respectively into two pins 118, 119 (FIG. 11) each of which can be displaced axially in a vertical bore provided in the blocks lllb.
  • the collar 117 In the neutral position of rest of the member 116 the collar 117 abuts against a shoulder 11% of the pin 118 and against a shoulder 11% on the pin 119.
  • the operating member 116 is moved upwardly the pin 119 is moved upwardly while pin 118 is not.
  • the pin 118 is moved downwardly while the pin 119 is not.
  • a switch 120 associated with the blocks 111b is operated first and then a switch 121, grooves 1190, 119d provided in the pin 119 causing balls 122 to operate the switches 120, 121.
  • a compression spring 123 pushes the pin 119 back until its lower end comes up against a stop 124 fixed to the upper of the blocks 111a.
  • the spring 123 is let into a blind bore 125 in a cap 126 attached to the upper block lllb and in alignment with the pin 119.
  • the switch 120 controls raising ofa load at low speed whilst switch 121 controls the same movement at high speed.
  • switch 128 controls lowering of a load at low speed and switch 127 controls this displacement at high speed.
  • a rod 131 passes through the tube 115 and is provided on its lower end with a knob 132 which is located below the grip 107.
  • the uppr end portion 131a of the rod 131 is bent at right angles to form a hook.
  • the upper end portion of the tube 115 has a slot 115:: in which the hook 131a can be displaced vertically.
  • the hook is connected to a pin 133 which can be displaced axially in a vertical bore formed in the blocks 111b, the upper end of the pin 133 being located in a bore 134 in the cap 126.
  • Two compression springs 135 and 136 are arranged to bear on the pin 133 so that, in the rest position of the rod 131, the pin 133 is in the position shown in FIG. 9.
  • the switch 137 controls the input to a coil of the main contactor controlling the lifting apparatus so that when the switch 137 is closed this contactor closes enabling the various electrical control members to function (On position).
  • the switch 137 at the same time controls the operation of an audible alarm. Opening of the switch 138 causes interruption of the abovementioned input which corresponds with the position Stop.” As long as the knob 132 has not been pulled down the lifting apparatus remains in the On" position. Every time the operator wishes to carry out a movement he can, by pushing the knob 132 upwardly, cause the operation of the alarm to give warning of the intended operation.
  • Theblocks 111a arev formed with four bores 139 in each of which a pin 140 can be displaced longitudinally against the reaction of a compression spring 141 housed in a bore in the stop 124.
  • a pin 140 can be displaced longitudinally against the reaction of a compression spring 141 housed in a bore in the stop 124.
  • the bores 139 are arranged on a square so that the triggers 142 point in four directions at right angles corresponding to each of the four horizontal movements of the lifting apparatus.
  • each pin 140 When each pin 140 is displaced upwardly it operates first a switch 143, then a switch 144, which control the displacement at low and high speed respectively.
  • first switch means carried by said support to control upward and downward movement of the load supported by said lifting apparatus
  • first actuating means carried by said support and displaceable up and down thereon from an intermediate neutral position; first connecting means to connect said first actuating means with said switch means in such manner that upward displacement of said first actuating means causes upward movement of said load and that downward displacement of said first actuating means causes downward movement of said load;
  • second switch means to control horizontal movement of the load supported by said apparatus in one and the other of said opposed horizontal directions
  • said first actuating means being formed of an axially displaceable manipulator comprising a vertically elongated member having an upper end to cooperate with said first connecting means, and an operating knob mounted on said member.
  • said first connecting means including a first and a second vertically slidable pin associated with said first switch means, said first and second pins being formed with notches to receive said transverse collar, said notches being so arranged that downward movement of said knob from said intermediate neutral position causes lowering of said first pin and that upward movement of said knob from said intermediate neutral position causes rising of said second pin.
  • said elongated member being tubular
  • said system further comprising a rod extending through said tubular member and having an upper end and a lower end, with said upper end being bent laterally and with said lower end extending below said tubular member; a knob at said lower end to permit actuation of said rod; safety switch means to stop said apparatus; and a vertically slidable pin to connect said switch means with said rod, said lastly named,pin having a transverse hole to receive the bent upper end of said rod.
  • said support means including a housing enclosing said first switch means, said first connecting means, said second switch means, said second connecting means and rod, said vertically displaceable pin and said safety switch means; grip means below said housing; and third connecting means to connect said grip means with said housing, said third means being formed of a plurality of tie-rods; said lower end of said rod passing through said grip means to extend below said grip means.
  • said second actuating means being formed of four triggers pivotally mounted on said supporting means and arranged at right angles to each other.
  • said connecting means including four vertically slidable pins each having an upper end and a lower end, each of said triggers actuating the lower end of each of said pins to displace same axially; and spring means to urge each of said pins against one of said triggers.
  • said second switch means comprising four switches, one for each of said horizontal directions of displacement of said load.
  • said support means including a housing enclosing said first switch means, said first connecting means, said second switch means and said second connecting means; grip means below said housing; and third connecting means to connect said grip means with said housing, said third means being formed of a plurality of tie-rods;

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control And Safety Of Cranes (AREA)
US00246438A 1971-03-25 1972-04-21 Ground level control system for lifting apparatus with universal type controller for switch assemblies Expired - Lifetime US3781493A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR7110509A FR2129985B1 (enrdf_load_stackoverflow) 1971-03-25 1971-03-25
US24643872A 1972-04-21 1972-04-21
DE19722222063 DE2222063A1 (de) 1971-03-25 1972-05-05 Steuervorrichtung fuer hubgeraete

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US3781493A true US3781493A (en) 1973-12-25

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US00246438A Expired - Lifetime US3781493A (en) 1971-03-25 1972-04-21 Ground level control system for lifting apparatus with universal type controller for switch assemblies

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US (1) US3781493A (enrdf_load_stackoverflow)
DE (1) DE2222063A1 (enrdf_load_stackoverflow)
FR (1) FR2129985B1 (enrdf_load_stackoverflow)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2509520A1 (fr) * 1981-07-07 1983-01-14 Mannesmann Ag Boitier de commande suspendu pour moteurs electriques
US6575317B2 (en) * 2000-10-18 2003-06-10 Gorbel, Inc. Pendant-responsive crane control

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2430078A1 (fr) * 1978-06-27 1980-01-25 Telemecanique Electrique Boite pendante pour la commande de mouvements croises d'une machine
DE3328789A1 (de) * 1983-08-10 1985-02-28 Georg 6927 Bad Rappenau Schlitter Vorrichtung zum "kennzeichnen der richtungsanzeige" an kranbahnen, turm, und wandschwenkkraene
US4635802A (en) * 1985-12-27 1987-01-13 Hylton Douglas W Bridge crane control unit
DE19825312B4 (de) * 1997-07-15 2005-09-01 Münnekehoff, Gerd, Dipl.-Ing. System zum Steuern der Bewegungen einer Lasthebevorrichtung
DE102017103239A1 (de) * 2017-02-16 2018-08-16 Konecranes Global Corporation Steuerung einer handhabungseinrichtung

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB569965A (en) * 1943-12-20 1945-06-15 Frederick James Flux Improvements in or relating to electric control switches
US3260826A (en) * 1964-10-26 1966-07-12 Ling Temco Vought Inc Three-axis and translational movement controller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2509520A1 (fr) * 1981-07-07 1983-01-14 Mannesmann Ag Boitier de commande suspendu pour moteurs electriques
US6575317B2 (en) * 2000-10-18 2003-06-10 Gorbel, Inc. Pendant-responsive crane control
AU2002214592B2 (en) * 2000-10-18 2004-04-01 Gorbel, Inc Pendant-responsive crane control

Also Published As

Publication number Publication date
FR2129985B1 (enrdf_load_stackoverflow) 1974-09-06
FR2129985A1 (enrdf_load_stackoverflow) 1972-11-03
DE2222063A1 (de) 1973-11-15

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