US3769908A - Metal mask screen for screen-printing - Google Patents

Metal mask screen for screen-printing Download PDF

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Publication number
US3769908A
US3769908A US00284075A US3769908DA US3769908A US 3769908 A US3769908 A US 3769908A US 00284075 A US00284075 A US 00284075A US 3769908D A US3769908D A US 3769908DA US 3769908 A US3769908 A US 3769908A
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United States
Prior art keywords
metal
layer
screen
printing
mesh
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00284075A
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English (en)
Inventor
P Griffin
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RCA Licensing Corp
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RCA Corp
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Publication of US3769908A publication Critical patent/US3769908A/en
Assigned to RCA LICENSING CORPORATION, TWO INDEPENDENCE WAY, PRINCETON, NJ 08540, A CORP. OF DE reassignment RCA LICENSING CORPORATION, TWO INDEPENDENCE WAY, PRINCETON, NJ 08540, A CORP. OF DE ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: RCA CORPORATION, A CORP. OF DE
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
    • H05K3/1225—Screens or stencils; Holders therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/14—Forme preparation for stencil-printing or silk-screen printing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/702—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof of thick-or thin-film circuits or parts thereof
    • H01L21/705—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof of thick-or thin-film circuits or parts thereof of thick-film circuits or parts thereof

Definitions

  • a printing screen comprises a fine metal mesh [52] U s 0 101/127 101/128 2 stretched across a printing frame.
  • a central printing [51] Int B4ln l/2'4 area of the screen has a layer of metal integrally united [58' Field 2 128 with the mesh.
  • This central metal layer has a pattern of 7/35 l7 openings therein corresponding to a pattern which is to be printed on a substrate and outwardly extending tabs [56] References Cited at points of stress.
  • An annular region of the mesh surrounding the central metal layer is free of any metal UNITED STATES PATENTS layer but has a thin masking layer of synthetic resin 2,025,457 l2/l935 Kavanaugh 101/1282 thereon
  • a border layer of metal on the mesh extends 32323; ig l /fi s around the outer periphery of the screen.
  • 3,694,245 9/1972 Anderson et al 101/1282 UX 3 Claims, 2 Drawing Figures nlllllll" METAL MASK SCREEN FOR SCREEN-PRINTING BACKGROUND
  • One type of screen commonly used in screen printing comprises a fine mesh of thread-like wires having a masking coating composed of a hardened photographic emulsion. This type of screen has the advantages of being highly flexible and conformable to surface irregularities on the substrate but has the disadvantage of not being sufficiently wear resistant for use in long printing runs where extreme accuracy of outline must be maintained throughout the entire run.
  • printing screens which are highly-wear-resistant can be made by electrolytically depositing a layer of nickel on one side of a screen made of a metal such as phosphor bronze or stainless steel coated with nickel, and then etching a pattern of openings through the nickel layer using an etchant such as ferric chloride.
  • the nickel layer welds the screen wires together at their crossover points.
  • This type of screen has previously been limited in its use mostly to fiat contact printing because of its relatively rigid nature. Although flexible, it is not flexible enough to be satisfatorily used with a squeegee ink applicator and off-contact printing.
  • off-contact is meant that the screen is, normally suspended a short distance above the substrate being printed and the inkapplying squeegee forces successive areas of the screen into contact with the substrate as the printing stroke progresses.
  • the present invention is an improved metal mask printing screen suitable for use in an off-contact type printing process.
  • the screen comprises a metal fine mesh having adhered to one surface a central metal layer with a pattern of openings corresponding to the pattern to be printed.
  • Surrounding the central metal layer is a mesh region free of anymetal layer but covered with a masking layer of synthetic resin. Extending into this area from the central metal layer are metal tabs which are located at stress points.
  • the screen also includes a border metal layer on the mesh printing surface around the outer periphery.
  • FIG. 1 is a plan view of an embodiment of a printing screen in accordance with the present invention.
  • FIG. 2 is a section view taken along the line 2-2 of FIG. 1.
  • This is a commercially available product which is made by electrolytically depositing a layer of a metal such as nickel on one surface of a stainless steel mesh which has first been provided with a thin coat of nickel.
  • the mesh can have any desired number of openings per square inch up to about 325.
  • a 165 mesh screen is preferred for this embodiment.
  • the nickel layer may be about 1 mil thick, for example.
  • the surface of the mesh on which the metal layer is disposed becomes the printing surface when the printing screen is completed.
  • the completed printing screen ll has a central metal layer 2 on the printing area, with a pattern of openings 4 therein.
  • the pattern of openings corresponds to the pattern which is to be printed on a substrate.
  • the printed pattern represents a network of conductors which are part of an electronic circuit (not any specific circuit, however) which is to be deposited on a ceramic substrate.
  • a second pattern will be printed, in register, depositing a number of resistors across gaps left in the'pattern of conductors.
  • a region 6 of the mesh Surrounding the central metal layer 2 is a region 6 of the mesh which is free of any metal layer but does have a plurality of metal tabs 8 extending into the region from the central metal layer 2. These tabs are an integral part of the central layer 2 and are located at stress points around the periphery of layer 2.
  • the region 6 is coated with a masking layer 10 of synthetic resin.
  • a border layer 12 of metal disposed on the mesh which gives added strength to the screen.
  • the screen In setting up the screen for use in a printing operation, it must be stretched taut so that proper release of the screen will take place after the squeegee has passed, i.e., so that it will spring back and out of contact with the surface being printed after the contactmaking pressure of the squeegee is removed.
  • the screen is mounted in a metal frame 14.
  • the frame 14 has a groove 16 around the periphery, into which the edges of the screen are forced and locked in place by locking strips I18.
  • the screen is mounted, printing face down. Ink is supplied to the back surface of the screen and a squeegee is swept across the back surface, in this example from left to right or right to left (or both). As the squeegee travels across the screen it forces portions of the screen into contact with the substrate and forces ink through the openings 4.
  • the entire nickel layer is coated with a photoresist.
  • the photoresist may be any commercially available photoresist.
  • the photoresist is then exposed through a master pattern so that light strikes those parts of the resist layer where metal is to remain.
  • the resist layer is then developed so that the parts of the metal layer which are to be removed, are uncovered.
  • Etching of the nickel may be carried out with a solution of ferric chloride of 42 B. containing 1 percent by volume of concentrated hydrochloric acid. Etching time is about 1 10 seconds at F.
  • the etching step is followed by a water rinse and then a drying step.
  • the remaining photoresist is then stripped off. This leaves the central metal layer 2 with the pattern of openings 4 and the metal tabs 8 around the periphery of the layer 2. It also leaves the region 6 which is free of any metal layer, surrounding the central metal layer 2 and a border layer of metal 12.
  • the region 6 is then provided with a masking layer 10. This may be done using a diazo-sensitized hydrolyzed polyvinyl alcohol emulsion. The entire surface is coated with emulsion and by photomasking and developing techniques, all unwanted emulsion is removed except the layer 10.
  • the metal-free region 6, as stated previously, is desirable to impart sufficient flexibility to the screen to be used for off-contact printing.
  • the border layer 12 of metal is provided to add strength. In a screen having an area of about 8-54 inches by lO- r inches, a metal border layer 12, l-% inches wide has been found sufficient.
  • a further precaution to prevent cracks and other imperfections from appearing around the edges of the central metal layer 2 is to leave a wide enough border of metal outside the area where the openings 4 are located. It has been found, in practice, that this border should be at least about Vs inch wide where the central printing layer has dimensions of about l-r inches by 2-5 inches.
  • a metal mask screen for off-contact screenprinting comprising a fine metal mask adapted to be stretched on a printing frame
  • said central layer of metal having a pattern of openings therein corresponding to a pattern which is to be printed on a substrate
  • metal tabs which are a continuation of said central layer of metal, extending outwardly therefrom at points of stress and into said region which is free of any metal layer.
  • a screen according to claim 1 including a border layer of metal adhering to said mesh around the outer periphery thereof.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Screen Printers (AREA)
  • Manufacturing Of Printed Wiring (AREA)
US00284075A 1972-08-28 1972-08-28 Metal mask screen for screen-printing Expired - Lifetime US3769908A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US28407572A 1972-08-28 1972-08-28

Publications (1)

Publication Number Publication Date
US3769908A true US3769908A (en) 1973-11-06

Family

ID=23088758

Family Applications (1)

Application Number Title Priority Date Filing Date
US00284075A Expired - Lifetime US3769908A (en) 1972-08-28 1972-08-28 Metal mask screen for screen-printing

Country Status (8)

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US (1) US3769908A (enrdf_load_html_response)
JP (1) JPS4959969A (enrdf_load_html_response)
BE (1) BE804070A (enrdf_load_html_response)
CA (1) CA1009084A (enrdf_load_html_response)
DE (1) DE2342538A1 (enrdf_load_html_response)
FR (1) FR2198651A5 (enrdf_load_html_response)
GB (1) GB1393056A (enrdf_load_html_response)
IT (1) IT993696B (enrdf_load_html_response)

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4023488A (en) * 1974-10-22 1977-05-17 Peter Zimmer Flat stencil for imprinting textile fabrics
US4084506A (en) * 1975-11-07 1978-04-18 Hitachi, Ltd. Metal mask for use in screen printing
US4270465A (en) * 1979-05-04 1981-06-02 Gte Automatic Electric Laboratories, Inc. Apparatus for screening paste solder onto leaded hybrid substrates
US4311267A (en) * 1979-05-04 1982-01-19 Gte Automatic Electric Laboratories, Inc. Method of screening paste solder onto leaded hybrid substrates
US4383482A (en) * 1980-07-09 1983-05-17 Clarion Company, Ltd. Printing mask for use in printing on a board having a projected portion and manufacturing process therefor
US5003870A (en) * 1989-08-21 1991-04-02 Hughes Aircraft Company Antistretch screen printing arrangement
US5152219A (en) * 1988-10-11 1992-10-06 Dainippon Screen Mfg., Ltd. Screen process printing apparatus using a screen reinforced by strips
WO1993025061A1 (en) * 1992-06-03 1993-12-09 David Godfrey Williams Improved stencil or mask for applying solder to circuit boards and support frame therefor
US5669972A (en) * 1995-04-27 1997-09-23 International Business Machines Corporation Flex tab thick film metal mask
US5819652A (en) * 1994-12-14 1998-10-13 International Business Machines Corporation Reduced cavity depth screening stencil
US5927193A (en) * 1997-10-16 1999-07-27 International Business Machines Corporation Process for via fill
WO2000051823A1 (de) * 1999-02-27 2000-09-08 Alexander Wachsmann Beschichtung für eine tablettvorrichtung sowie verfahren zum aufbringen derselben
US20010039891A1 (en) * 1998-11-06 2001-11-15 Ngk Insulators, Ltd. Mask for screen printing, the method for producing same and circuit board produced by screen printing with such mask
US20020025406A1 (en) * 2000-08-25 2002-02-28 Nec Corporation Metal mask structure and method for maufacturing thereof
WO2003107727A1 (de) * 2002-06-17 2003-12-24 Ltc Laserdienstleistungen Gmbh & Co. Kg Schablone
US20040041001A1 (en) * 2000-05-01 2004-03-04 Shaeffer Ian P. Printed circuit board having solder bridges for electronically connecting conducting pads and method of fabricating solder bridges
WO2004105452A1 (de) * 2003-05-23 2004-12-02 Walter Jun Priessnitz Abdeckschablone und abdeckschabloneneinheit
US6962111B2 (en) * 2000-06-15 2005-11-08 Murata Manufacturing Co., Ltd. Screen-printing plate, manufacturing method of laminated-ceramic electronic devices, and laminated-ceramic electronic device manufactured by the method
NL1028790C2 (nl) * 2005-04-18 2006-10-20 Stork Veco Bv Werkwijze voor het elektroformeren van een stencil, alsmede een dergelijk stencil.
US20080289519A1 (en) * 2007-05-23 2008-11-27 Eugene Frank Newman Metal Stencil Foil Attachment to Screen Mesh
CN102092180B (zh) * 2009-12-10 2012-05-23 中国人民银行印制科学技术研究所 金属孔版及其制作方法
US20120269959A1 (en) * 2010-03-24 2012-10-25 Panasonic Corporation Screen printing apparatus and screen printing method
CN103381700A (zh) * 2013-06-24 2013-11-06 赫日光电（苏州）有限公司 一种节约成本的复合网版
US20170080699A1 (en) * 2015-09-18 2017-03-23 Boe Technology Group Co., Ltd. Frame assembly, stencil, screen printing device and screen printing method

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5294221A (en) * 1976-01-31 1977-08-08 Tokyo Shibaura Electric Co Screen frame
JPS5352804U (enrdf_load_html_response) * 1976-10-06 1978-05-06
IE50691B1 (en) * 1979-11-15 1986-06-25 Davies Peter A metal printing screen and a method for producing the printing screen
JPS5694331U (enrdf_load_html_response) * 1979-12-20 1981-07-27
DE3524196C3 (de) * 1984-07-06 1994-08-04 Canon Kk Lithografiemaske
JPS6219245U (enrdf_load_html_response) * 1985-07-17 1987-02-05
JPS6219244U (enrdf_load_html_response) * 1985-07-17 1987-02-05
JPS62104938U (enrdf_load_html_response) * 1985-12-23 1987-07-04
JP2512496B2 (ja) * 1987-09-14 1996-07-03 憲吾 伊藤 マスキング材の付着方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2025457A (en) * 1934-10-24 1935-12-24 Robert H Kavanaugh Stencil for sand blasting and method of making the same
US2299628A (en) * 1940-07-19 1942-10-20 Lyman H Johnson Mounting stencil screen and impressing a stencil therein
GB664713A (en) * 1948-06-17 1952-01-09 Behr Manning Corp Cylindrical stencil and method of making the same
US3112694A (en) * 1960-06-24 1963-12-03 Masson Seeley And Company Ltd Method of making silk screen stencils
US3694245A (en) * 1967-10-10 1972-09-26 Bror E Anderson Thermographic stencil sheet,manufacture thereof,and method of making an imaged stencil sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2025457A (en) * 1934-10-24 1935-12-24 Robert H Kavanaugh Stencil for sand blasting and method of making the same
US2299628A (en) * 1940-07-19 1942-10-20 Lyman H Johnson Mounting stencil screen and impressing a stencil therein
GB664713A (en) * 1948-06-17 1952-01-09 Behr Manning Corp Cylindrical stencil and method of making the same
US3112694A (en) * 1960-06-24 1963-12-03 Masson Seeley And Company Ltd Method of making silk screen stencils
US3694245A (en) * 1967-10-10 1972-09-26 Bror E Anderson Thermographic stencil sheet,manufacture thereof,and method of making an imaged stencil sheet

Cited By (33)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4023488A (en) * 1974-10-22 1977-05-17 Peter Zimmer Flat stencil for imprinting textile fabrics
US4084506A (en) * 1975-11-07 1978-04-18 Hitachi, Ltd. Metal mask for use in screen printing
US4270465A (en) * 1979-05-04 1981-06-02 Gte Automatic Electric Laboratories, Inc. Apparatus for screening paste solder onto leaded hybrid substrates
US4311267A (en) * 1979-05-04 1982-01-19 Gte Automatic Electric Laboratories, Inc. Method of screening paste solder onto leaded hybrid substrates
US4383482A (en) * 1980-07-09 1983-05-17 Clarion Company, Ltd. Printing mask for use in printing on a board having a projected portion and manufacturing process therefor
US5152219A (en) * 1988-10-11 1992-10-06 Dainippon Screen Mfg., Ltd. Screen process printing apparatus using a screen reinforced by strips
US5003870A (en) * 1989-08-21 1991-04-02 Hughes Aircraft Company Antistretch screen printing arrangement
WO1993025061A1 (en) * 1992-06-03 1993-12-09 David Godfrey Williams Improved stencil or mask for applying solder to circuit boards and support frame therefor
US5819652A (en) * 1994-12-14 1998-10-13 International Business Machines Corporation Reduced cavity depth screening stencil
US5669972A (en) * 1995-04-27 1997-09-23 International Business Machines Corporation Flex tab thick film metal mask
US5807610A (en) * 1995-04-27 1998-09-15 International Business Machines Corporation Flex tab thick film metal mask to deposit coating material
US5927193A (en) * 1997-10-16 1999-07-27 International Business Machines Corporation Process for via fill
US20010039891A1 (en) * 1998-11-06 2001-11-15 Ngk Insulators, Ltd. Mask for screen printing, the method for producing same and circuit board produced by screen printing with such mask
US6794582B2 (en) 1998-11-06 2004-09-21 Ngk Insulators, Ltd. Mask for screen printing, the method for producing same and circuit board produced by screen printing with such mask
US6354200B1 (en) * 1998-11-06 2002-03-12 Ngk Insulators, Ltd. Mask for screen printing, the method for producing same and circuit board produced by screen printing with such mask
WO2000051823A1 (de) * 1999-02-27 2000-09-08 Alexander Wachsmann Beschichtung für eine tablettvorrichtung sowie verfahren zum aufbringen derselben
US7412923B2 (en) * 2000-05-01 2008-08-19 Hewlett-Packard Development Company, L.P. Stencil device for accurately applying solder paste to a printed circuit board
US20040041001A1 (en) * 2000-05-01 2004-03-04 Shaeffer Ian P. Printed circuit board having solder bridges for electronically connecting conducting pads and method of fabricating solder bridges
US6962111B2 (en) * 2000-06-15 2005-11-08 Murata Manufacturing Co., Ltd. Screen-printing plate, manufacturing method of laminated-ceramic electronic devices, and laminated-ceramic electronic device manufactured by the method
US6893709B2 (en) * 2000-08-25 2005-05-17 Samsung Sdi Co., Ltd. Metal mask structure and method for manufacturing thereof
US20020025406A1 (en) * 2000-08-25 2002-02-28 Nec Corporation Metal mask structure and method for maufacturing thereof
WO2003107727A1 (de) * 2002-06-17 2003-12-24 Ltc Laserdienstleistungen Gmbh & Co. Kg Schablone
WO2004105452A1 (de) * 2003-05-23 2004-12-02 Walter Jun Priessnitz Abdeckschablone und abdeckschabloneneinheit
NL1028790C2 (nl) * 2005-04-18 2006-10-20 Stork Veco Bv Werkwijze voor het elektroformeren van een stencil, alsmede een dergelijk stencil.
WO2006112695A3 (en) * 2005-04-18 2006-12-14 Stork Veco Bv Method for electroforming a stencil, and a stencil of this type
US20080289519A1 (en) * 2007-05-23 2008-11-27 Eugene Frank Newman Metal Stencil Foil Attachment to Screen Mesh
US7866261B2 (en) * 2007-05-23 2011-01-11 Rapid Screen Products Corporation Metal stencil foil attachment to screen mesh
CN102092180B (zh) * 2009-12-10 2012-05-23 中国人民银行印制科学技术研究所 金属孔版及其制作方法
US20120269959A1 (en) * 2010-03-24 2012-10-25 Panasonic Corporation Screen printing apparatus and screen printing method
CN103381700A (zh) * 2013-06-24 2013-11-06 赫日光电（苏州）有限公司 一种节约成本的复合网版
CN103381700B (zh) * 2013-06-24 2016-04-13 赫日光电（苏州）有限公司 一种节约成本的复合网版
US20170080699A1 (en) * 2015-09-18 2017-03-23 Boe Technology Group Co., Ltd. Frame assembly, stencil, screen printing device and screen printing method
US9802401B2 (en) * 2015-09-18 2017-10-31 Boe Technology Group Co., Ltd. Frame assembly, stencil, screen printing device and screen printing method

Also Published As

Publication number Publication date
BE804070A (fr) 1973-12-17
GB1393056A (en) 1975-05-07
FR2198651A5 (enrdf_load_html_response) 1974-03-29
JPS4959969A (enrdf_load_html_response) 1974-06-11
CA1009084A (en) 1977-04-26
DE2342538A1 (de) 1974-03-14
IT993696B (it) 1975-09-30

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AS Assignment

Owner name: RCA LICENSING CORPORATION, TWO INDEPENDENCE WAY, P

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:RCA CORPORATION, A CORP. OF DE;REEL/FRAME:004993/0131

Effective date: 19871208