US3766763A - Continuous rolled rod direct cooling method and apparatus - Google Patents
Continuous rolled rod direct cooling method and apparatus Download PDFInfo
- Publication number
- US3766763A US3766763A US00106149A US3766763DA US3766763A US 3766763 A US3766763 A US 3766763A US 00106149 A US00106149 A US 00106149A US 3766763D A US3766763D A US 3766763DA US 3766763 A US3766763 A US 3766763A
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- United States
- Prior art keywords
- rod
- fluid
- temperature
- cooling
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000001816 cooling Methods 0.000 title claims abstract description 56
- 239000012530 fluid Substances 0.000 claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 claims abstract description 39
- 239000002184 metal Substances 0.000 claims abstract description 39
- 239000007921 spray Substances 0.000 claims abstract description 33
- 230000001050 lubricating effect Effects 0.000 claims abstract description 30
- 238000005096 rolling process Methods 0.000 claims description 64
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 26
- 229910052802 copper Inorganic materials 0.000 claims description 26
- 239000010949 copper Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 230000007423 decrease Effects 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000006872 improvement Effects 0.000 claims description 8
- 230000003247 decreasing effect Effects 0.000 claims description 6
- 238000000137 annealing Methods 0.000 claims description 4
- 230000004044 response Effects 0.000 claims description 4
- 239000002826 coolant Substances 0.000 abstract description 24
- 238000005507 spraying Methods 0.000 abstract description 4
- 238000005461 lubrication Methods 0.000 abstract description 3
- 238000005554 pickling Methods 0.000 description 11
- 238000005266 casting Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000009749 continuous casting Methods 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000001627 detrimental effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000006424 Flood reaction Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000010953 base metal Substances 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- -1 steel Chemical class 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B3/003—Rolling non-ferrous metals immediately subsequent to continuous casting, i.e. in-line rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/16—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
- B21B1/18—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section in a continuous process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/001—Aluminium or its alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/005—Copper or its alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B28/00—Maintaining rolls or rolling equipment in effective condition
- B21B28/02—Maintaining rolls in effective condition, e.g. reconditioning
- B21B28/04—Maintaining rolls in effective condition, e.g. reconditioning while in use, e.g. polishing or grinding while the rolls are in their stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/08—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
Definitions
- This invention relates generally to the manufacture of fine wire or like products from metal rod, and particularly to a fluid cooling and lubricating system for metal rod being rolled down from a continuously cast bar.
- the method disclosed in the above-identified patent is accomplished by using a continuous casting machine in which molten aluminum-base metal is solidified to obtain a cast metal and a rolling mill to which the cast metal is passed at hot-forming temperature from the casting machine and which has a plurality of roll stands which alternately change the transverse cross-sectional shape of the cast metal.
- the as-cast grain structure of the cast metal is substantially completely destroyed by deforming the cast metal a substantial number of times to cause an elongation of the cast metal along its axis of elongation by a factor of at least twenty and to cause a substantial movement of the cast metal along a plurality of axes substantially perpendicular to the axis of elongation.
- the present invention is directed to a novel fluid cooling and lubricating system adapted to be used with the rolling mill used to accomplish the method disclosed in the above-identified patent, as well as with other similar apparatus for rolling other metals such as copper or steel rod.
- the method and apparatus disclosed herein result in an aluminum rod that, when 'drawn into aluminum wire by use of standard, prior art drawing techniques, will have higher tensile strength and higher electrical conductivity than the same wire would-have when drawn from rod produced by rolling equipment possessing prior art cooling and lubricating systems.
- the rod may enter a cooling and/or. pickling system upon its exit from the rolling mill.
- the variation in the exit temperature of the rolled rod caused by the prior art fixed coolant volume capacity adversely affects the quality of the pickling and the physical properties of the rod.
- the highest rod temperature upper limit on the overall production rate of the rod.
- the high exit temperature is occasioned by the necessity for rolling the rod at the maximum possible temperature in order to reduce the mechanical power re-.
- the primary object of this invention to provide a fluid cooling'and lubricating system for a rolling mill that produces metal rod having superior and more consistent metallurgical properties.
- Another object of this invention is to provide a fluid cooling and lubricating system for a rolling mill wherein variations in the temperature of rod exiting from the mill are substantially eliminated.
- Another object of this invention is to provide a fluid cooling and lubricating system for a rolling mill wherein the temperature of rod exiting from the mill is substantially reduced in comparison with exit temperatures resulting from prior art systems.
- Still another object of this invention is to provide a fluid cooling and lubricating system for metal rod being rolled down from a continuously-cast bar including a multiple pressure arrangement wherein high pressure fluid is utilized to cool and descale the rod as well as the hot-forming rolls by spraying, and wherein low pressure fluid is additionally utilized for cooling and lubrication and for rod oxidation control by flooding roll stand entrance and exit rod-guide housings. Such flooding also yields a better rod surface by reducing the friction between the rolls and the rod.
- a further object of this invention is to achieve a consistent finishing temperature for hot-formed rod exiting from a rolling mill including a fluid cooling and lub-ricating system providing direct and controlled spray cooling of the hot-formed rod through wide-angled spray nozzles having flow control means responsive to the exit temperature of the rod for controlling the volume ofcoolant.
- Yet another object of this invention is to provide a fluid cooling and lubricating system for a multiple standrolling mill wherein the volume of coolant is progressively increased in each stand from the inlet to the outlet of the mill whereby rod is rolled in the-primary roughing stands at desirable higher temperatures and finished at the lowest possible temperature consistent with power requirements.
- FIG. 1 is a semi-schematic elevation view of rodmanufacturing apparatus including a continuous casting machine, multiple stand rolling mill and pickling apparatus upon which the fluid cooling and lubricating system of this invention is adapted to be utilized.
- FIG. 2 is a plan view of a single roll stand of the multiple stand rolling mill shown in FIG. 1, and depicts the piping, nozzles and rod-guide housings used in the multiple pressure cooling and lubricating arrangement of this invention.
- FIG. 3 is an enlarged generally schematic sectional view taken along line 3-3 of FIG. 2, and depicts the rod supported in a flooded guide housing.
- FIG. 4 is an enlarged generally schematic sectional view taken along line 4-4 of FIG. 2, and depicts an idle rollerrod support and seal arrangement for the rod inlet to the guide housing.
- FIG. 5 is a generally schematic fragmentary plan view of two finishing roll stands of the multiple stand rolling mill shown in FIG. 1, and depicts the rod and rolls being sprayed by nozzles having solenoid-operated valves controlled by a photopyrometer which monitors the finishing temperature of the rod.
- FIG. 1 rod manufacturing apparatus including a continuous casting machine 10, a multiple stand rolling mill 11 and pickling apparatus 12.
- the continuous casting machine serves as a casting means for solidifying molten metal to provide a cast metal such as a cast bar 13 that is conveyed in substantially that condition in which it solidified from the continuous casting machine 10 to the rolling mill 11.
- the rolling mill 11 serves as a hot-forming means for hot-forming-the cast bar 13 into a rod 14 of aluminum or another hotformed aluminum-base product in accordance with the method disclosed in the above-identified and commonly assigned U.S. Pat. No. 3,561,105, or a rod of other hot-formed metals such as copper or steel.
- the continuous casting machine 10 is of conventional casting wheel type similar to that shown in U.S. Pat. No. 3,318,367 and has a casting wheel 15 with a casting groove (not shown) partially closed by an' end less band 16 which is supported against the casting wheel 15 by a plurality of idler wheels 17.
- the casting wheel 15 and endless band 16 cooperate to provide a mold (not shown) into oneend of which molten metal is poured to solidify and form, and out of the other end of which emits the cast bar 13 in substantially that condition in which it solidified.
- the rolling mill 11 includes a plurality of roll stands 18 through 29 which are arranged in alternate horizontal and vertical dispositions to hot-form the cast metal by a series of successive deformations.
- the continuous casting machine 10 and the rolling mill 11 are posishape of the rod 14.
- Therod 14 is guided to and from a tioned relative to each other so that the cast bar 13 enters the rolling mill 11 substantially immediately after solidification so as to be in substantially that condition in which it solidified and at a hot-forming temperature within the acceptable range of temperatures for hotforming the cast bar 13.
- the cast bar 13 may be any one of a plurality of lengths determined only by the amount of molten metal available and will extend in the form of a cast bar between the continuous casting machine 10 and the rolling mill 11. It should be thus apparent that the steps of solidifying molten metal to obtain cast metal and of hot-forming the cast metal, as well as the step of pickling (i.e., copper or steel) the hot-formed cast metal in the pickling apparatus 12, are generally being performed simultaneously once the apparatus of FIG. 1 is in operation.
- the cast metal bar 13 enters the rolling mill 11 through preliminary or roughing stands 18 and 19 and proceeds down its path through a series of finishing stands 20 through 29, out exit point 30 and, if desired, as sometimes is in the case of copper or steel, into the pickling .apparatus 12 downstream from the rolling mill 11.
- the power requirements for hot-forming, and hence the desired temperature levels are at a maximum in the roughing stands 18 and 19 and thereafter progressively decrease through the finishing stands 2029.
- FIG. 2 a novel multiple pressure arrangement for'delivering a cooling and lubricating oil solution to one stand of the multiple stand rolling mill 11 of'FIG. 1.
- the stand includes a frame 31 upon which are suitably mounted hot-forming rolls 32 driven by conventional means (not shown) which will be apparent to those skilled in the art.
- the rod 14 is adapted to be passed between the rolls 32 which deform the cast metal in the case of roll stand 18, and thereafter change the cross-sectional the rolls 32 by entrance and exit rod-guide housings 33 and 34, respectively.
- the rod-guide housings 33 and 34 are suitably secu'redto the frame 31 by means of brackets 35 and 36, respectively.
- the guide housing 33 includes an outlet end 37 in which are suitably jour' nalled upper and lower idler roller guides 38 which support the rod 14 through the housing 33.
- the housing 33 also includes an inlet end 39in which are alsosuitably journalled idler roller guides 40 which provide a similar function as the roller guides 38.
- the roller guides 40 may be so arranged as to provide a partial seal around the rod 14 at the inlet end 39 of the guide housing 33. Similar roller guides and seals (not shown) may be provided with the exit rod-guide housing 34. It should be understood, however, that the specific structure shown in FIGS. 3 and 4 is for illustrative purposes only and is not intended to limit the general concept of the invention. In fact, any method of rod guiding, supporting, and sealing may be utilized within the scope of the appended claims.
- Low pressure fluid coolant C such as soluble oil
- piping 41 from a source (not shown) into the rod-guide housing 33 at a point near the rod inlet end 39.
- the rod-guide housing 33 fills or floods in the same manner as a sink with a drain too small to remove the fluid as fast as it enters.
- the fluid coolant C therefore surrounds the rod 14 as shown in FIG. 3 to cool both housing 33 and the rod 14.
- Exiting fluid may be directed out of the rod outlet end 37 of the housing 33 towards the rolls 32 to reduce the friction between the rod and the rolls and also to lubricate and cool the rolls.
- the partial seal arrangement effected by the idler guide rollers 40 at the inlet end 39 of the housing 33 assures that the major portion of the overflowing coolant C will be directed out of the outlet end 37 towards the forming rolls 32. Both the guide housing 33 and the forming rolls 32 are protected by, the cooling and lubricating action of the fluid coolant C.
- the reduced friction between the rod and the rolls meaning less friction than in prior art rolling mills, yields a rod having better rod surface quality than prior art rod.
- Low pressure fluid coolant is also directed through piping 42 to the rod-guide exit housing 34 and delivered near the point where the rod 14 exits therefrom. It should be apparent, therefore, that the coolant C will be directed through the housing 34 in counterflow relationship to the movement of the rod 14 therethrough. The coolant C floods the exit housing 34 and then spills out to flood the rolls 32 in a manner similar to the flooding of the entrance housing 33.
- the rod stand illustrated in FIG. 2 also includes spray blocks 43 suitably secured to the frame 31.
- Each of the spray blocks 43 has two adjustable spray nozzles 44 and 45.
- Fluid coolant from a source (not shown) . is conducted through piping 46 to the spray blocks 43 where it is emitted by the spray nozzles 44 and 45.
- Low pressure sprays (albeit of higher pressure than found in pipes 41, 42 and in guides 33, 34) emitted by the spray nozzles 44 are directed against the rolls 32 for the purpose of cooling and lubricating the rolls 32 as well as for removing surface scale, picked up by the rolls from the rod 14 during working, which scale tends to be deposited upon and to build up uponthe surface of the rolls 32. This deposit is detrimental to the surface quality of the subsequent rod produced as well as being detrimental to the'u'seful service of the rolls 32.
- High pressure sprays emitted from the nozzles are directed against the junction of the rolls 32 and the rod 14 for the purpose of removing surface scalefrom the rod 14 as well as in assisting in thec ooling of the rod 14.
- the nozzles 44 and 45 may be made adjustableas to angle of spray and flow rate in accordance with known, prior art nozzle technology, so as to provide flexibility in both spray pattern and volume for both the roll 44 and rod 45 sprays.
- wire drawn from rod which has been produced in accordance with our invention has a higher average tensile strength than vdoes prior art wire.
- Our wire also exhibits a greater range of tensile strengths in computing one and two standard deviations from the average tensile strength than does prior art wire.
- the conductivity in priorart wire drawn from EC rod containing 0.24% Fe is 61.0 percent IACS (International Annealed Copper Standard), but using our invention, the average conductivity of the wire has been found tobe 61.9 percent IACS. This is significant when you compare it to pure aluminum which is only :64.0 percent IACS.
- the multiple pressure cooling and lubricating system illustrated in FIGS. 2-4 provides low pressure fluid for cooling the rod 14 and lubricating the rolls 32 by the flooding of and subsequent spill-over from the guide housings 33, 34 while simultaneously providing multiple, relatively high pressure flu d sprays for spraying the rolls 32 and rod 14 to achieve descaling and additional cooling, all of said sprays helping to reduce rod oxidation.
- the above-described multiple pressure system is specifically disclosed herein as being 'applied to only one of the roll stands of the multiple stand mill 11 illustrated in FIG. 1, it should be readily apparent that the system in actual practice may be applied to any number or all of the stands in accordance with the particular cooling and lubricating requirements dictated by the metal being formed and the specific design of the rolling equipment.
- FIG. 5 there is illustrated apparatus for direct and controlled cooling of the rod 14 which facilitates the production of rod with the lowest possible finishing temperature, while at the same time substantially eliminating variation in the finishing temperature so as to obtain rod with consistent metallurgical properties along its length.
- FIG. 5 illustrates the direct and controlled cooling apparatus applied only to the last two finishing roll stands 28 and 29, it is to be understood that the system could apply to all the roll stands or only to all the finishing roll stands 20-29 inclusive.
- the primary roughing stands in the latter case, could be provided with the multiple pressure cooling and lubricating system shown in FIG. 2, for instance.
- the rod 14 is rolled in the mill 11 at the maximum possible temperatures in order to reduce the mechanical power requirements of the mill.
- these divergent temperature criteria are accommodated by rolling the rod 14 in the primary roughing stands 18 and 19 at the maximum possible temperatures and thereafter, as the power requirements progressively decrease, rolling the rod 14 at progressively lower temperatures through the finishing stands 20-29 so that the rod 14 exits from the mill 11 at the lowest desired temperature which from a metallurgical point of view for copper, for example, may be between 700 and 800 F.
- This is accomplished by progressively increasing the volume of cooling fluid applied directly to the rod 14 at each roll stand as the rod 14 moves through the mill 11.
- the volume of cooling fluid is at a minimum at stand 18 and increases progressively to a maximum at stand 29.
- the direct and controlled cooling of the rod 14 may be achieved by providing each of the finishing roll stands 20-29 with primary and secondary nozzle blocks 48 and 47, respectively.
- the secondary nozzle blocks 47 include wide-angled spray nozzles 49 which direct a wide-angled spray of coolant fluid against the hotforming rolls 32.
- the primary nozzle blocks 48 also include wide-angled spray nozzles 50 which direct a wide-angled spray of coolant fluid against the hotforming rolls 32.
- the primary nozzle blocks 48 also include wide-angled spray nozzles 51 which direct a high pressure wide-angled spray of coolant fluid directly on the rod 14.
- the pressure of the fluid coolant conducted to the nozzle blocks 48 through piping 52 may be monitored by pressure sensing means such as pressure gauges 53.
- Flow control means such as valves 54 in'the piping 52 may be adjusted to control the volume of coolant delivered to each of the nozzle blocks 48.
- Nozzles 49,50,51 are adjustable as to the width of the spray angles.
- the apparatus illustrated in FIG. includes a temperature sensing means such as photopyrometer 55 which permits a constant monitoring of the temperature of the rod 14 as it exits from the mill 11. Temperature sensing means 55 is electrically connected, as shown schematically by the dotted lines 56 in FIG. 5, to a valve actuating means such as electromagnetic solenoid actuators 57 which, when commanded to do so by controllers 90, operate the flow control means 54 and thus control the flow of coolant into the nozzle blocks 48.
- a temperature sensing means such as photopyrometer 55 which permits a constant monitoring of the temperature of the rod 14 as it exits from the mill 11.
- Temperature sensing means 55 is electrically connected, as shown schematically by the dotted lines 56 in FIG. 5, to a valve actuating means such as electromagnetic solenoid actuators 57 which, when commanded to do so by controllers 90, operate the flow control means 54 and thus control the flow of coolant into the nozzle blocks 48.
- the photopyrometer 55 monitors the temperature of the hot-formed rod 14 and this is relayed through thecontrollers 90 to the electromagnetic solenoid actuators 57, the flow of coolant is adjusted during the rolling operation and according to the need and as required by the temperature of the rod 14 to maintain the rod temperature at a constant level.
- Coolant piping to each of the roll stands 18 through 29 is throttled by separate valves with separate electromagnetic solenoid actuators 57, each actuator 57 being connected through separate controllers 90 with the photopyrometer 55.
- the temperature of the rod 14 at the exit from the mill 11 thus controls the coolant flow in each individual stand through this arrangement.
- the coolant flow therefore, is no longer fixed, as in the prior art, but is now variable and thus both more efficient and more effective.
- a rolling mill for rolling a cast metal bar selected from the group of copper, aluminum, and steel into an elongated metal rod, said rolling mill possessing individual roll stands located between an entrance and an exit to said mill, the improvement comprising gradual cooling means for progressively increasing the degree of cooling between the entrance to the mill and the exit to the mill, said gradual cooling means comprisingadditional means for progressively increasing the volume of flow of a cooling and lubricating fluid between the entrance and the exit to the mill, said additional means being responsive to temperature sensing means.
- thermopyrometer a photopyrometer
- said fluid pressure volume varying means comprises a photopyrometer to sense the temperature of the rod, electromagnetic solenoid valves associated with each roll stand for controlling the flow of fluid to that particular roll stand, and means connecting said photopyrometer to said solenoid valves.
- a rolling mill for rolling a cast metal bar selected from the group of copper, aluminum, and steel into an elongated metal rod, said rolling mill possessing a plurality of individual roll stands having entrances and exits and a fluid cooling and lubricating system, the improvement comprising means for increasing and decreasing the pressure and volume of flow of fluid in response to a corresponding increase or decrease in the temperature of the rod as measured at the exit of the last stand by a temperature sensing means, said means for increasing and decreasing the pressure and volume of flow of fluid being constructed in such a manner that the volume of flow of fluid for any one temperature is least at the entrance to the rolling mill and gets progressively greater towards the exit to the rolling mill.
- a method of producing copper rod which, when drawn into wire using prior art drawing techniques, will have a lower annealing temperature comprising the steps of:
Applications Claiming Priority (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10614971A | 1971-01-13 | 1971-01-13 | |
GB4684972A GB1412423A (en) | 1971-01-13 | 1972-10-11 | Rolling mill and method of producing copper rod |
GB5276773A GB1412424A (en) | 1971-01-13 | 1972-10-11 | Rolling mill for rolling metal rod |
GB5276873A GB1412425A (en) | 1971-01-13 | 1972-10-11 | Continuous rolled aluminum rod production |
AU47780/72A AU466886B2 (en) | 1971-01-13 | 1972-10-16 | Continuous rolled rod direct cooling method and apparatus |
FR7237368A FR2213110B1 (de) | 1971-01-13 | 1972-10-20 | |
NL7214384A NL7214384A (de) | 1971-01-13 | 1972-10-24 | |
DE2252722A DE2252722A1 (de) | 1971-01-13 | 1972-10-27 | Verfahren und vorrichtung zum direkten kuehlen einer kontinuierlich gewalzten stange |
AT920372A AT327138B (de) | 1971-01-13 | 1972-10-30 | Verfahren und vorrichtung zur herstellung von metallstaben als vorprodukt fur gezogenen draht |
US367594A US3881337A (en) | 1971-01-13 | 1973-06-06 | Apparatus for direct cooling of continuous rolled rod |
US367593A US3881336A (en) | 1971-01-13 | 1973-06-06 | Continuous rolled rod direct cooling method |
AU85033/75A AU501299B2 (en) | 1971-01-13 | 1975-09-19 | Producing aluminium rod |
Publications (1)
Publication Number | Publication Date |
---|---|
US3766763A true US3766763A (en) | 1973-10-23 |
Family
ID=27582825
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00106149A Expired - Lifetime US3766763A (en) | 1971-01-13 | 1971-01-13 | Continuous rolled rod direct cooling method and apparatus |
US367593A Expired - Lifetime US3881336A (en) | 1971-01-13 | 1973-06-06 | Continuous rolled rod direct cooling method |
US367594A Expired - Lifetime US3881337A (en) | 1971-01-13 | 1973-06-06 | Apparatus for direct cooling of continuous rolled rod |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US367593A Expired - Lifetime US3881336A (en) | 1971-01-13 | 1973-06-06 | Continuous rolled rod direct cooling method |
US367594A Expired - Lifetime US3881337A (en) | 1971-01-13 | 1973-06-06 | Apparatus for direct cooling of continuous rolled rod |
Country Status (8)
Country | Link |
---|---|
US (3) | US3766763A (de) |
AT (1) | AT327138B (de) |
AU (2) | AU466886B2 (de) |
BE (1) | BE790448A (de) |
DE (1) | DE2252722A1 (de) |
FR (1) | FR2213110B1 (de) |
GB (3) | GB1412423A (de) |
NL (1) | NL7214384A (de) |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2234051A1 (de) * | 1973-06-25 | 1975-01-17 | Morgan Construction Co | |
US3889507A (en) * | 1973-11-15 | 1975-06-17 | Bethlehem Steel Corp | Apparatus for cooling a steel member while being rolled on a continuous hot-rolling mill |
US3949585A (en) * | 1974-04-22 | 1976-04-13 | Hamburger Stahlwerke Gmbh | Process for cooling rolled wire |
US3981752A (en) * | 1973-11-15 | 1976-09-21 | Bethlehem Steel Corporation | Method for controlling the temperature of steel during hot-rolling on a continuous hot-rolling mill |
US4043166A (en) * | 1973-02-12 | 1977-08-23 | Metallurgie Hoboken-Overpelt | Removing crust of oxide from profiled wire rod |
US4233830A (en) * | 1978-11-14 | 1980-11-18 | Secim | Method for the continuous production of a bright copper rod by the rolling of stock obtained from a continuous casting apparatus |
US4250726A (en) * | 1978-08-28 | 1981-02-17 | Safian Matvei M | Sheet rolling method |
US4955216A (en) * | 1988-01-29 | 1990-09-11 | Southwire Company | Method and apparatus for automatically adjusting soluble oil flow rates to control metallurgical properties of continuously rolled rod |
US5031688A (en) * | 1989-12-11 | 1991-07-16 | Bethlehem Steel Corporation | Method and apparatus for controlling the thickness of metal strip cast in a twin roll continuous casting machine |
US5167137A (en) * | 1988-01-29 | 1992-12-01 | Southwire Company | Method for automatically adjusting soluble oil flow rates to control physical properties of continuously rolled rod |
US5235840A (en) * | 1991-12-23 | 1993-08-17 | Hot Rolling Consultants, Ltd. | Process to control scale growth and minimize roll wear |
US5372736A (en) * | 1993-10-27 | 1994-12-13 | Nalco Chemical Company | Synthetic hot mill lubricant for high temperature applications |
US20060150701A1 (en) * | 2004-12-07 | 2006-07-13 | Sms Meer Gmbh | Method of controlling the cross section of a wire rod strand emerging from a wire rod mill line |
US20070022797A1 (en) * | 2001-09-05 | 2007-02-01 | Rolf Bunten | Combined use of oil and emulsion for the cold rolling of strip |
US20070106400A1 (en) * | 2003-03-28 | 2007-05-10 | Tata Steel Limited | System and method for online property prediction for hot rlled coil in a hot strip mill |
US20080098282A1 (en) * | 2006-10-20 | 2008-04-24 | Kuo-Lung Chien | High speed error correcting system |
US20090038356A1 (en) * | 2003-12-23 | 2009-02-12 | Christian Bilgen | Method for Lubricating Milling Material |
CN103143576A (zh) * | 2013-04-02 | 2013-06-12 | 大连华锐重工集团股份有限公司 | 铜板带轧机的除鳞系统 |
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EP3045567A1 (de) * | 2015-01-16 | 2016-07-20 | Eural Gnutti S.p.A. | Verfahren und anlage für die herstellung und das beizen von aluminiumbarren |
CN112439779A (zh) * | 2020-11-17 | 2021-03-05 | 湖南仁发材料科技有限公司 | 一种金属材料的压延加工的加工工艺 |
CN115415320A (zh) * | 2022-08-31 | 2022-12-02 | 大冶特殊钢有限公司 | 一种20Cr钢的轧制方法 |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
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PH14598A (en) * | 1975-09-17 | 1981-10-02 | Southwire Co | Method and apparatus for production of hotformed metallic rod |
JPS5315251A (en) * | 1976-07-28 | 1978-02-10 | Furukawa Electric Co Ltd | Continuous cast rolling and its practical equipment of electric conduct aluminum |
BE851382A (fr) * | 1977-02-11 | 1977-05-31 | Centre Rech Metallurgique | Perfectionnements aux procedes et aux dispositifs pour combattre le bombage des cylindres de laminoir |
DE2717780B2 (de) * | 1977-04-21 | 1979-11-29 | Hamburger Stahlwerke Gmbh, 2103 Hamburg | Herstellung von Walzdraht |
DE2920398A1 (de) * | 1979-05-19 | 1980-11-20 | Kocks Technik | Walzblock zum warmwalzen von draht oder staeben |
US4527408A (en) * | 1983-10-31 | 1985-07-09 | Morgan Construction Company | Method and Apparatus for cooling and handling hot rolled steel rod in direct sequence with a high speed rolling operation |
DE3914218C2 (de) * | 1989-04-27 | 1994-08-18 | Mannesmann Ag | Verfahren und Vorrichtung zum Abschrecken eines metallischen langgestreckten, zylindrischen Körpers |
FR2682051A1 (fr) * | 1991-10-03 | 1993-04-09 | Unimetall Sa | Procede de lubrification des galets d'un bloc finisseur d'un laminoir a chaud de fil et cage de bloc finisseur a galets ainsi lubrifies. |
US5517842A (en) * | 1994-08-02 | 1996-05-21 | Danieli United, Inc. | Roll and strip cooling system for rolling mills |
FR2779672B1 (fr) * | 1998-06-10 | 2000-07-28 | Pechiney Rhenalu | Procede de fabrication de profiles metalliques de section polygonale par coulee continue sur roue a gorge et laminage continu |
DE10025639A1 (de) * | 2000-05-24 | 2001-11-29 | Sms Demag Ag | Düsenbalken für die Kühlung oder Entzunderung von metallischem Stranggut, insbesondere von Walzgut |
US8381563B2 (en) * | 2009-06-08 | 2013-02-26 | Ati Properties, Inc. | Forging die heating apparatuses and methods for use |
US7918327B2 (en) * | 2009-07-21 | 2011-04-05 | Siemens Industry, Inc. | Apparatus for laterally transferring bars from a receiving path to a braking path |
US9180506B2 (en) | 2013-03-15 | 2015-11-10 | Novelis Inc. | Manufacturing methods and apparatus for targeted cooling in hot metal rolling |
CN108526218A (zh) * | 2018-04-16 | 2018-09-14 | 伊东新(德阳)线缆设备有限公司 | 一种铜丝的轧制方法 |
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- 1972-10-11 GB GB5276773A patent/GB1412424A/en not_active Expired
- 1972-10-16 AU AU47780/72A patent/AU466886B2/en not_active Expired
- 1972-10-20 FR FR7237368A patent/FR2213110B1/fr not_active Expired
- 1972-10-24 NL NL7214384A patent/NL7214384A/xx not_active Application Discontinuation
- 1972-10-27 DE DE2252722A patent/DE2252722A1/de active Pending
- 1972-10-30 AT AT920372A patent/AT327138B/de not_active IP Right Cessation
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1973
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- 1973-06-06 US US367594A patent/US3881337A/en not_active Expired - Lifetime
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Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4043166A (en) * | 1973-02-12 | 1977-08-23 | Metallurgie Hoboken-Overpelt | Removing crust of oxide from profiled wire rod |
FR2234051A1 (de) * | 1973-06-25 | 1975-01-17 | Morgan Construction Co | |
US3889507A (en) * | 1973-11-15 | 1975-06-17 | Bethlehem Steel Corp | Apparatus for cooling a steel member while being rolled on a continuous hot-rolling mill |
US3981752A (en) * | 1973-11-15 | 1976-09-21 | Bethlehem Steel Corporation | Method for controlling the temperature of steel during hot-rolling on a continuous hot-rolling mill |
US3949585A (en) * | 1974-04-22 | 1976-04-13 | Hamburger Stahlwerke Gmbh | Process for cooling rolled wire |
US4250726A (en) * | 1978-08-28 | 1981-02-17 | Safian Matvei M | Sheet rolling method |
US4233830A (en) * | 1978-11-14 | 1980-11-18 | Secim | Method for the continuous production of a bright copper rod by the rolling of stock obtained from a continuous casting apparatus |
US4955216A (en) * | 1988-01-29 | 1990-09-11 | Southwire Company | Method and apparatus for automatically adjusting soluble oil flow rates to control metallurgical properties of continuously rolled rod |
US5167137A (en) * | 1988-01-29 | 1992-12-01 | Southwire Company | Method for automatically adjusting soluble oil flow rates to control physical properties of continuously rolled rod |
US5289867A (en) * | 1988-01-29 | 1994-03-01 | Southwire Company | Method of and apparatus for cooling with improved control system |
US5031688A (en) * | 1989-12-11 | 1991-07-16 | Bethlehem Steel Corporation | Method and apparatus for controlling the thickness of metal strip cast in a twin roll continuous casting machine |
US5235840A (en) * | 1991-12-23 | 1993-08-17 | Hot Rolling Consultants, Ltd. | Process to control scale growth and minimize roll wear |
US5372736A (en) * | 1993-10-27 | 1994-12-13 | Nalco Chemical Company | Synthetic hot mill lubricant for high temperature applications |
US20070022797A1 (en) * | 2001-09-05 | 2007-02-01 | Rolf Bunten | Combined use of oil and emulsion for the cold rolling of strip |
US7260968B2 (en) * | 2001-09-05 | 2007-08-28 | Sms Demag Ag | Combined use of oil and emulsion for the cold rolling of strip |
US20070106400A1 (en) * | 2003-03-28 | 2007-05-10 | Tata Steel Limited | System and method for online property prediction for hot rlled coil in a hot strip mill |
US8108064B2 (en) * | 2003-03-28 | 2012-01-31 | Tata Steel Limited | System and method for on-line property prediction for hot rolled coil in a hot strip mill |
US20090038356A1 (en) * | 2003-12-23 | 2009-02-12 | Christian Bilgen | Method for Lubricating Milling Material |
US7617711B2 (en) * | 2004-12-07 | 2009-11-17 | Sms Meer Gmbh | Method of controlling the cross section of a wire rod strand emerging from a wire rod mill line |
US20060150701A1 (en) * | 2004-12-07 | 2006-07-13 | Sms Meer Gmbh | Method of controlling the cross section of a wire rod strand emerging from a wire rod mill line |
US20080098282A1 (en) * | 2006-10-20 | 2008-04-24 | Kuo-Lung Chien | High speed error correcting system |
CN103143576A (zh) * | 2013-04-02 | 2013-06-12 | 大连华锐重工集团股份有限公司 | 铜板带轧机的除鳞系统 |
EP3045567A1 (de) * | 2015-01-16 | 2016-07-20 | Eural Gnutti S.p.A. | Verfahren und anlage für die herstellung und das beizen von aluminiumbarren |
CN104785520A (zh) * | 2015-04-08 | 2015-07-22 | 首钢总公司 | 一种控制高线盘条表面夹痕粗晶的方法 |
CN112439779A (zh) * | 2020-11-17 | 2021-03-05 | 湖南仁发材料科技有限公司 | 一种金属材料的压延加工的加工工艺 |
CN115415320A (zh) * | 2022-08-31 | 2022-12-02 | 大冶特殊钢有限公司 | 一种20Cr钢的轧制方法 |
Also Published As
Publication number | Publication date |
---|---|
AU501299B2 (en) | 1979-06-14 |
US3881337A (en) | 1975-05-06 |
FR2213110B1 (de) | 1976-08-20 |
AU8503375A (en) | 1975-11-27 |
NL7214384A (de) | 1974-04-26 |
GB1412424A (en) | 1975-11-05 |
AT327138B (de) | 1976-01-12 |
AU4778072A (en) | 1974-04-26 |
GB1412425A (en) | 1975-11-05 |
GB1412423A (en) | 1975-11-05 |
ATA920372A (de) | 1975-04-15 |
AU466886B2 (en) | 1975-11-13 |
BE790448A (fr) | 1973-02-15 |
US3881336A (en) | 1975-05-06 |
DE2252722A1 (de) | 1974-05-02 |
FR2213110A1 (de) | 1974-08-02 |
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Owner name: SOUTHWIRE TECHNOLOGY, INC., A GEORGIA CORP.,GEORGI Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SOUTHWIRE COMPANY, (A GA. CORP.);REEL/FRAME:004765/0692 Effective date: 19870126 Owner name: SOUTHWIRE TECHNOLOGY, INC., CARROLLTON, GEORGIA, A Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:SOUTHWIRE COMPANY, (A GA. CORP.);REEL/FRAME:004765/0692 Effective date: 19870126 |
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