US3746077A - Apparatus for upward casting - Google Patents
Apparatus for upward casting Download PDFInfo
- Publication number
- US3746077A US3746077A US00142532A US3746077DA US3746077A US 3746077 A US3746077 A US 3746077A US 00142532 A US00142532 A US 00142532A US 3746077D A US3746077D A US 3746077DA US 3746077 A US3746077 A US 3746077A
- Authority
- US
- United States
- Prior art keywords
- nozzle
- cooler
- melt
- molten metal
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/145—Plants for continuous casting for upward casting
Definitions
- ABSTRACT Profiled metal products are continuously cast by maintaining a nozzle having an upper cooling zone immersed into a melt to receive and cool the melt.
- the nozzle is immersed so deep into the melt that the point of solidification of the received melt is below the surface level of the outside melt and the solidified smelt is then pulled upwards while being further cooled.
- a disadvantage of this process is that, when the nozzle is changed, at least the part of the furnace to which the nozzle has been attached must be freed from the melt, that is, the furnace must be emptied or tilted so that the area concerned is left above the melt surface. This disadvantage is especially noticeable when several nozzles have been attached to the same furnace. Their ages of duration are not the same, but since they all must be changed at the same time, some of them have to be out of use for some time, and some of them will be removed from use too soon. In addition, it is always possible in the process that melt will discharge freely out through the nozzle, in which case the employees and equipment are easily harmed.
- the nozzle inlet is maintained at such a depth below the melt surface that also the solidification front of the received smelt is below the level of the melt outside the nozzle.
- FIGURE shows an elevational section of an especially preferred embodiment of the invention.
- a core 8 has been attached inside the nozzle and centered with the help of a guiding surface 10.
- the material of these parts is usually solid graphite, but it can also be some other material, for example, sintered alloy of metal and metal oxide.
- Passages 12 run through the base of the core 8. Melt is conducted through the passages 12 into the solidification area between the nozzle 7 and the core 8.
- the nozzle 7 has been attached to the metal chill mold 2 by threading shown at 9 so that it conducts heat well. Cooling water runs to the chill mold 2 through pipe A. The water is forced to run to the lower end of the chill mold along the space between the outer pipe 4 and the intermediate pipe 3 and then up along the space between the intermediate pipe 3 and the inner pipe 2 and out through pipe B.
- the lower end of the chill mold 2 is protected by a fireproof lining 6 which is attached so tightly to the lower end of the nozzle 7 by, for example, a conical surface ll and a nut 5, that melt will not get into contact with the metal chill mold' 2.
- the basis of the operation of the device is that the chill mold is immersed from above so deep into the melt that teh solidifying front 13 is below the free surface 14 of the melt.
- the solidified pipe generally indicated by the reference numeral 1 is drawn upward by a drawing apparatus situated above the device and not shown in the figure.
- the continuation of the inner pipe 2 above the upper surface of the nozzle 7 works as an after-cooler of the already solidified pipe.
- the inner surface of the forming pipe is determined by the diameter of the core at the solidifying front 13.
- the device presently described differs from the one described in the U.S. patent application Ser. No. 95,038 in that it is not necessary to use differences of pressure in relation to the open air.
- the use of underpressure would cause great technological difficulties since the entire cast pipe ought to be in the same pressure.
- the cutting of the product should also take place without disturbing the underpressure prevailing inside the pipe.
- the construction of an underpressure chamber is particularly difficult when the purpose is to cast very long pipes, for example, m long.
- a device according to the invention can be used for the production of casts of unlimited length.
- the diameter of the cast is determined by the nozzle 7 and the core 8.
- the advantages of the device are most obvious in casting pipes.
- a device according to the invention can be used, by removing the core, for the continuous casting of bars and different profiles, plates, etc.
- An improved apparatus for casting profiled products continuously upwards from a melt having: a support above the melt; a vertical cooler attached to the support, said cooler comprising a plurality of concentric pipes defining a passage therebetween having an inlet and an outlet for coolant medium; and means for pulling solidified product upward through the cooler, the improvement comprising a nozzle coaxially attached to and partially surrounded by the lower end of the cooler to cool the upper portion of the nozzle and a fireproof lining encompassing the nozzle and at least the lower part of the cooler.
- the nozzle has an outer surface which expands conically toward the lower end of the nozzle and the lower end of the lining has an inner surface mating with and resting on said conical outer nozzle surface, the upper end of the lining being fixed to the cooler by means of a nut.
- a device for immersion into molten metal for upward casting of elongate elements from the molten metal including a nozzle, a cooler surrounding only an upper part of the nozzle to provide a cooling zone within the upper part of the nozzle for continuously cooling molten metal within the nozzle to form a solidified product below the surface level of molten metal into which the device is immersed, and a fireproof sheath surrounding the nozzle and also surrounding at least a lower part of said cooler.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI701403A FI46693C (fi) | 1970-05-19 | 1970-05-19 | Laitesovitelma putkien, tankojen, levyjen ym. ylöspäin suuntautuvaa ja tkuvaa valua varten. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3746077A true US3746077A (en) | 1973-07-17 |
Family
ID=8505575
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00142532A Expired - Lifetime US3746077A (en) | 1970-05-19 | 1971-05-12 | Apparatus for upward casting |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3746077A (OSRAM) |
| JP (1) | JPS5320504Y2 (OSRAM) |
| CH (1) | CH534555A (OSRAM) |
| DE (1) | DE2124424A1 (OSRAM) |
| FI (1) | FI46693C (OSRAM) |
| FR (1) | FR2090127B1 (OSRAM) |
| GB (1) | GB1354578A (OSRAM) |
| SE (1) | SE370339B (OSRAM) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4019565A (en) * | 1975-08-14 | 1977-04-26 | Creusot-Loire Vallourec | Ingot mold for continuous rotary casting |
| US4187898A (en) * | 1977-03-03 | 1980-02-12 | Genkin Vitaly Y | Mandrel for use in continuous casting of hollow ingots |
| US4211270A (en) * | 1978-07-28 | 1980-07-08 | Kennecott Copper Corporation | Method for continuous casting of metallic strands at exceptionally high speeds |
| US4301857A (en) * | 1980-01-31 | 1981-11-24 | Kennecott Corporation | Oscillating mold casting apparatus |
| US4307770A (en) * | 1978-07-28 | 1981-12-29 | Kennecott Corporation | Mold assembly and method for continuous casting of metallic strands at exceptionally high speeds |
| EP0042995A1 (en) * | 1980-06-09 | 1982-01-06 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using oscillating mold assembly |
| EP0056976A1 (en) * | 1981-01-26 | 1982-08-04 | Kennecott Corporation | Fluid cooled casting apparatus having improved fluid seal |
| EP0114988A1 (en) * | 1982-12-30 | 1984-08-08 | General Electric Company | Continuous metal casting method |
| EP0149063A1 (en) * | 1983-12-30 | 1985-07-24 | GTE Products Corporation | Continuous molten copper cladding of ferrous alloys |
| US4612971A (en) * | 1978-07-28 | 1986-09-23 | Kennecott Corporation | Method and apparatus for the continuous production of strip using oscillating mold assembly |
| US4736789A (en) * | 1978-07-28 | 1988-04-12 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using an oscillating mold assembly |
| US4766946A (en) * | 1985-10-22 | 1988-08-30 | Vertic Oy | Combination of casting nozzles for casting bar and tubular products vertically upwards |
| AU580279B2 (en) * | 1984-01-10 | 1989-01-12 | Pont-A-Mousson S.A. | Feed apparatus for molten metal for an installation for the continuous vertical casting of a metal pipe, in particular from cast-iron |
| US4911226A (en) * | 1987-08-13 | 1990-03-27 | The Standard Oil Company | Method and apparatus for continuously casting strip steel |
| EP0481380A1 (en) * | 1990-10-17 | 1992-04-22 | Outokumpu Castform Oy | Apparatus for intensifying cooling in the casting of metal objects |
| US5381853A (en) * | 1991-11-14 | 1995-01-17 | Outokumpu Castform Oy | Apparatus for intensifying cooling in the casting of metal objects |
| EP0875317B1 (en) * | 1997-04-29 | 2002-08-21 | Outokumpu Oyj | Method and apparatus for casting metal wires, bars and tubes in an upwardly direction |
| CN100348346C (zh) * | 2006-04-20 | 2007-11-14 | 陈健美 | 轻合金半连铸铸造方法及实施该方法的专用装置 |
| CN101337266B (zh) * | 2007-09-30 | 2010-06-16 | 浙江嘉禾管业股份有限公司 | 水平连铸石墨结晶器 |
| CN103103622A (zh) * | 2011-11-11 | 2013-05-15 | 中国科学院沈阳科学仪器研制中心有限公司 | 一种可长期在真空设备的高温环境下工作的水冷套 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009118751A2 (en) * | 2008-03-07 | 2009-10-01 | Pradeep Navale | Vertical continuous casting techniques |
| EP3057725B1 (en) | 2013-10-18 | 2017-08-09 | Upcast Oy | Nozzle assembly for upward continuous casting of a metallic pipe |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1727191A (en) * | 1926-05-18 | 1929-09-03 | Thaddeus F Baily | Casting apparatus |
| US2405355A (en) * | 1941-06-18 | 1946-08-06 | Doehler Die Casting Co | Rod-casting machine and method |
| US2553921A (en) * | 1949-04-12 | 1951-05-22 | Jordan James Fernando | Continuous casting apparatus |
| DE903137C (de) * | 1948-12-12 | 1954-02-01 | Fritz Baessler | Verfahren und Vorrichtung zum Vergiessen von Metallen |
| US2667673A (en) * | 1951-03-19 | 1954-02-02 | Nat Lead Co | Apparatus for casting metallic rod |
| US3022552A (en) * | 1959-08-24 | 1962-02-27 | Alfred H Tessmann | Continuous casting apparatus |
| US3410333A (en) * | 1966-08-10 | 1968-11-12 | Amsted Ind Inc | Method of continuous casting |
-
1970
- 1970-05-19 FI FI701403A patent/FI46693C/fi active
-
1971
- 1971-05-11 CH CH693171A patent/CH534555A/de not_active IP Right Cessation
- 1971-05-12 SE SE7106186A patent/SE370339B/xx unknown
- 1971-05-12 US US00142532A patent/US3746077A/en not_active Expired - Lifetime
- 1971-05-14 GB GB1501371*[A patent/GB1354578A/en not_active Expired
- 1971-05-17 DE DE19712124424 patent/DE2124424A1/de active Pending
- 1971-05-18 FR FR7117891A patent/FR2090127B1/fr not_active Expired
-
1976
- 1976-12-28 JP JP1976178828U patent/JPS5320504Y2/ja not_active Expired
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1727191A (en) * | 1926-05-18 | 1929-09-03 | Thaddeus F Baily | Casting apparatus |
| US2405355A (en) * | 1941-06-18 | 1946-08-06 | Doehler Die Casting Co | Rod-casting machine and method |
| DE903137C (de) * | 1948-12-12 | 1954-02-01 | Fritz Baessler | Verfahren und Vorrichtung zum Vergiessen von Metallen |
| US2553921A (en) * | 1949-04-12 | 1951-05-22 | Jordan James Fernando | Continuous casting apparatus |
| US2667673A (en) * | 1951-03-19 | 1954-02-02 | Nat Lead Co | Apparatus for casting metallic rod |
| US3022552A (en) * | 1959-08-24 | 1962-02-27 | Alfred H Tessmann | Continuous casting apparatus |
| US3410333A (en) * | 1966-08-10 | 1968-11-12 | Amsted Ind Inc | Method of continuous casting |
Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4019565A (en) * | 1975-08-14 | 1977-04-26 | Creusot-Loire Vallourec | Ingot mold for continuous rotary casting |
| US4187898A (en) * | 1977-03-03 | 1980-02-12 | Genkin Vitaly Y | Mandrel for use in continuous casting of hollow ingots |
| US4612971A (en) * | 1978-07-28 | 1986-09-23 | Kennecott Corporation | Method and apparatus for the continuous production of strip using oscillating mold assembly |
| US4211270A (en) * | 1978-07-28 | 1980-07-08 | Kennecott Copper Corporation | Method for continuous casting of metallic strands at exceptionally high speeds |
| US4307770A (en) * | 1978-07-28 | 1981-12-29 | Kennecott Corporation | Mold assembly and method for continuous casting of metallic strands at exceptionally high speeds |
| US4736789A (en) * | 1978-07-28 | 1988-04-12 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using an oscillating mold assembly |
| DK150888B (da) * | 1978-07-28 | 1987-07-13 | Kennecott Copper Corp | Stoebemaskine og fremgangsmaade til stoebning af strenge af metal |
| US4301857A (en) * | 1980-01-31 | 1981-11-24 | Kennecott Corporation | Oscillating mold casting apparatus |
| EP0034719B1 (en) * | 1980-01-31 | 1985-08-07 | Kennecott Corporation | Method and apparatus for the continuous casting of metal rods |
| EP0042995A1 (en) * | 1980-06-09 | 1982-01-06 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using oscillating mold assembly |
| EP0056976A1 (en) * | 1981-01-26 | 1982-08-04 | Kennecott Corporation | Fluid cooled casting apparatus having improved fluid seal |
| EP0114988A1 (en) * | 1982-12-30 | 1984-08-08 | General Electric Company | Continuous metal casting method |
| EP0149063A1 (en) * | 1983-12-30 | 1985-07-24 | GTE Products Corporation | Continuous molten copper cladding of ferrous alloys |
| AU580279B2 (en) * | 1984-01-10 | 1989-01-12 | Pont-A-Mousson S.A. | Feed apparatus for molten metal for an installation for the continuous vertical casting of a metal pipe, in particular from cast-iron |
| US4766946A (en) * | 1985-10-22 | 1988-08-30 | Vertic Oy | Combination of casting nozzles for casting bar and tubular products vertically upwards |
| US4911226A (en) * | 1987-08-13 | 1990-03-27 | The Standard Oil Company | Method and apparatus for continuously casting strip steel |
| JP3276381B2 (ja) | 1990-10-17 | 2002-04-22 | オウトクンプ カストフォーム オサケ ユキチュア | 金属材料の鋳込みで冷却を高める装置 |
| CN1046876C (zh) * | 1990-10-17 | 1999-12-01 | 欧托库普·卡斯特福股份有限公司 | 金属铸造中激烈冷却铸件的装置 |
| CN1066365C (zh) * | 1990-10-17 | 2001-05-30 | 欧托库普·卡斯特福股份有限公司 | 金属铸造中激烈冷却铸件的装置 |
| EP0481380A1 (en) * | 1990-10-17 | 1992-04-22 | Outokumpu Castform Oy | Apparatus for intensifying cooling in the casting of metal objects |
| US5381853A (en) * | 1991-11-14 | 1995-01-17 | Outokumpu Castform Oy | Apparatus for intensifying cooling in the casting of metal objects |
| EP0875317B1 (en) * | 1997-04-29 | 2002-08-21 | Outokumpu Oyj | Method and apparatus for casting metal wires, bars and tubes in an upwardly direction |
| CN100348346C (zh) * | 2006-04-20 | 2007-11-14 | 陈健美 | 轻合金半连铸铸造方法及实施该方法的专用装置 |
| CN101337266B (zh) * | 2007-09-30 | 2010-06-16 | 浙江嘉禾管业股份有限公司 | 水平连铸石墨结晶器 |
| CN103103622A (zh) * | 2011-11-11 | 2013-05-15 | 中国科学院沈阳科学仪器研制中心有限公司 | 一种可长期在真空设备的高温环境下工作的水冷套 |
| CN103103622B (zh) * | 2011-11-11 | 2015-10-21 | 中国科学院沈阳科学仪器研制中心有限公司 | 一种可长期在单晶炉设备的高温环境下工作的水冷套 |
Also Published As
| Publication number | Publication date |
|---|---|
| SE370339B (OSRAM) | 1974-10-14 |
| FR2090127B1 (OSRAM) | 1977-03-18 |
| FR2090127A1 (OSRAM) | 1972-01-14 |
| JPS5289413U (OSRAM) | 1977-07-04 |
| GB1354578A (en) | 1974-06-05 |
| DE2124424A1 (de) | 1971-12-02 |
| FI46693B (OSRAM) | 1973-02-28 |
| CH534555A (de) | 1973-03-15 |
| FI46693C (fi) | 1973-06-11 |
| JPS5320504Y2 (OSRAM) | 1978-05-30 |
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