US3735799A - Device for continuous casting of metal - Google Patents
Device for continuous casting of metal Download PDFInfo
- Publication number
- US3735799A US3735799A US00119776A US3735799DA US3735799A US 3735799 A US3735799 A US 3735799A US 00119776 A US00119776 A US 00119776A US 3735799D A US3735799D A US 3735799DA US 3735799 A US3735799 A US 3735799A
- Authority
- US
- United States
- Prior art keywords
- coil
- ingot
- flow
- screen
- coolant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 13
- 239000002184 metal Substances 0.000 title claims abstract description 13
- 238000009749 continuous casting Methods 0.000 title claims description 7
- 239000002826 coolant Substances 0.000 claims abstract description 13
- 230000005672 electromagnetic field Effects 0.000 claims abstract description 4
- 238000005266 casting Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 2
- 239000000696 magnetic material Substances 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- -1 iron or steel Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/01—Continuous casting of metals, i.e. casting in indefinite lengths without moulds, e.g. on molten surfaces
- B22D11/015—Continuous casting of metals, i.e. casting in indefinite lengths without moulds, e.g. on molten surfaces using magnetic field for conformation, i.e. the metal is not in contact with a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
Definitions
- ABSTRAT I 1 An electromagnetic field is produced in a flow of mol- [30] Foreign Application Priority Data ten metal by a coil surrounding the flow in order to establish forces in the flow. A coolant is applied to the Mar. 3, 1970 Sweden ..2740/70 solidifying and solidified Surface of the ingot produced t [52 us. (:1.
- the present invention relates to a means for continuous casting, comprising at least one induction coil to produce an electromagnetic alternating field in a flow of molten metal in order to build up forces in this flow, directed towards the flow.
- the frequency, voltage, etc. of the single phase a]- ternating current in such a coil are suitably chosen, sufficient forces directed towards the flow can be generated such that a column of melt which has not solidified will be held together laterally without spreading and without the need for chill or mould walls, a uniform surface then being obtained for the ingot. At the same time an ingot is obtained without blisters or burrs.
- Coolant such as water, is applied to the surface of the solidifying or solidified ingot in the crystallizing zone of the ingot.
- Such a casting technique has been used in practice for casting tin or aluminum or metals and alloys having approximately the same melting points, whereas because of temperature or other reasons it has not been possible to use this method on metals or alloys, such as iron or steel, which are more difficult to melt.
- FIG. 1 shows a longitudinal crosssection of the casting means
- FIG. 2 a lateral crosssection through the coil and ingot.
- FIG. 1 shows how a metal stream 11, for example molten steel, is tapped in the vicinity of a single-phase alternating field from an induction coil 12 having one or several turns. Due to the influence of the field from the winding, inwardly directed forces are generated because of the pinch effect, which forces hold a column of molten metal 13 together so that no chill or mould walls are required.
- the ingot column 17 of solidified and unsolidified melt is carried by a base 14 which is lowered at the desired casting rate.
- the column is sprayed with coolant (at 15) close to the crystallization zone of the ingot, thus accelerating the solidification, particularly at the outer surface of the ingot. Due to the flow forces, an inner pressure is obtained in the metal, which results in homogeneous casting.
- a thin screen 16 of nonmagnetic material such as stainless steel, is placed between the column 13-17 and the coil 12 to protect the turns of the coil against high temperature radiation and the moist atmosphere. Coolant flows through the turns of the winding in the normal manner.
- the screen 16 is in the form of a casting around the melt column 13-17.
- the screen is electrically insulated from the coil by some suitable insulating means, such as ceramic .or organic insulating material as shown in FIG. 2. Due to the water spray the screen is kept at such a low temperature that it maintains its mechanical strength during the casting process and at the same time conventional insulating material can be used around the coil due to the protective action of the screen.
- the continuous casting can be carried out at a relatively high speed.
- Means for continuous casting an ingot comprising at least one coil to produce an electromagnetic field in a flow of molten metal in order to generate forces directed towards said flow, said coil adapted to axially extend a substantial distance along the solidified ingot from the nonsolidified portion of the ingot, an enclosed protective screen of non-magnetic material arranged inwardly along the entire length of said coil, means to conduct a coolant towards the nonsolidified portion of said ingot, said screen being arranged in relation to the coolant conductor in such a way that, during the casting, it is sprinkled with coolant from the inside.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE2740/70A SE346234B (enrdf_load_html_response) | 1970-03-03 | 1970-03-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3735799A true US3735799A (en) | 1973-05-29 |
Family
ID=20260579
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00119776A Expired - Lifetime US3735799A (en) | 1970-03-03 | 1971-03-01 | Device for continuous casting of metal |
Country Status (8)
Country | Link |
---|---|
US (1) | US3735799A (enrdf_load_html_response) |
JP (1) | JPS5132581B1 (enrdf_load_html_response) |
CA (1) | CA953076A (enrdf_load_html_response) |
DE (1) | DE2108681C3 (enrdf_load_html_response) |
FR (1) | FR2081651B1 (enrdf_load_html_response) |
GB (1) | GB1342161A (enrdf_load_html_response) |
NO (1) | NO130220B (enrdf_load_html_response) |
SE (1) | SE346234B (enrdf_load_html_response) |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3911706A (en) * | 1973-04-09 | 1975-10-14 | Murray W Davis | Method and apparatus for forming metal |
FR2289273A1 (fr) * | 1974-11-01 | 1976-05-28 | Olsson Erik Allan | Procede de production par coulee de materiau metallique en bande |
US4033398A (en) * | 1976-02-27 | 1977-07-05 | Vandervell Products Limited | Methods of manufacturing laminated metal strip bearing materials |
US4142572A (en) * | 1978-03-24 | 1979-03-06 | Reynolds Metals Company | Shield for electromagnetic casting |
DE2911541A1 (de) * | 1978-07-03 | 1980-01-24 | Olin Corp | Verfahren und vorrichtung zum giessen von metallen |
US4239078A (en) * | 1978-03-23 | 1980-12-16 | Voest-Alpine Aktiengesellschaft | Cooled continuous casting mould |
US4265294A (en) * | 1979-05-30 | 1981-05-05 | Olin Corporation | Duflex impedance shield for shape control in electromagnetic casting |
US4285387A (en) * | 1980-01-14 | 1981-08-25 | Olin Corporation | Transformer-driven shield for electromagnetic casting |
DE3049353A1 (de) * | 1980-07-02 | 1982-02-04 | General Electric Co., Schenectady, N.Y. | "verfahren zur herstellung eines metallgegenstandes von grosser laengenausdehnung durch kontinuierliches giessen und vorrichtung zur durchfuehrung des verfahrens" |
EP0053809A1 (en) * | 1980-12-04 | 1982-06-16 | Olin Corporation | Apparatus and process for cooling and solidifying molten material being electromagnetically cast |
EP0066896A1 (en) * | 1981-06-10 | 1982-12-15 | Olin Corporation | An apparatus and process for cooling and solidifying continuous or semi-continuously cast material |
US4388962A (en) * | 1978-11-02 | 1983-06-21 | Olin Corporation | Electromagnetic casting method and apparatus |
US4434838A (en) | 1981-06-10 | 1984-03-06 | Olin Corporation | Apparatus and process for cooling and solidifying continuous or semi-continuously cast material |
EP0106791A1 (de) * | 1982-09-14 | 1984-04-25 | Asea Ab | Anordnung beim kontinuierlichen Stranggiessen zum Umrühren der nicht erstarrten Bereiche des Giessstranges |
US4462457A (en) * | 1980-01-14 | 1984-07-31 | Olin Corporation | Transformer-driven shield for electromagnetic casting |
US4473104A (en) * | 1980-01-10 | 1984-09-25 | Olin Corporation | Electromagnetic casting process and apparatus |
US4473105A (en) * | 1981-06-10 | 1984-09-25 | Olin Corporation | Process for cooling and solidifying continuous or semi-continuously cast material |
US4570699A (en) * | 1979-02-05 | 1986-02-18 | Olin Corporation | Multi-turn coils of controlled pitch for electromagnetic casting |
US4693299A (en) * | 1986-06-05 | 1987-09-15 | Westinghouse Electric Corp. | Continuous metal casting apparatus |
US4741383A (en) * | 1986-06-10 | 1988-05-03 | The United States Of America As Represented By The United States Department Of Energy | Horizontal electromagnetic casting of thin metal sheets |
US4824078A (en) * | 1987-08-19 | 1989-04-25 | Massachusetts Institute Of Technology | Magnetic streamlining and flow control in tundishes |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2397251A1 (fr) * | 1977-07-12 | 1979-02-09 | Anvar | Procede et dispositif pour diriger, en l'absence de parois, des veines metalliques liquides, notamment pour les centrer, les guider ou controler leur forme circulaire |
FR2595596B1 (fr) * | 1986-03-13 | 1988-04-29 | Cegedur | Lingotiere permettant de regler le niveau suivant lequel elle est en contact avec la surface libre du metal dans une coulee verticale |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3467166A (en) * | 1967-03-01 | 1969-09-16 | Getselev Zinovy N | Method of continuous and semicontinuous casting of metals and a plant for same |
US3605865A (en) * | 1969-12-23 | 1971-09-20 | Getselev Zinovy N | Continuous casting apparatus with electromagnetic screen |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE534132A (enrdf_load_html_response) * | 1953-12-17 | |||
SE321056B (enrdf_load_html_response) * | 1965-10-04 | 1970-02-23 | Metall Z Im V |
-
1970
- 1970-03-03 SE SE2740/70A patent/SE346234B/xx unknown
-
1971
- 1971-02-24 DE DE2108681A patent/DE2108681C3/de not_active Expired
- 1971-03-01 FR FR7106885A patent/FR2081651B1/fr not_active Expired
- 1971-03-01 US US00119776A patent/US3735799A/en not_active Expired - Lifetime
- 1971-03-01 JP JP46010559A patent/JPS5132581B1/ja active Pending
- 1971-03-01 NO NO00749/71*[A patent/NO130220B/no unknown
- 1971-03-02 CA CA106,698A patent/CA953076A/en not_active Expired
- 1971-04-19 GB GB2278371A patent/GB1342161A/en not_active Expired
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3467166A (en) * | 1967-03-01 | 1969-09-16 | Getselev Zinovy N | Method of continuous and semicontinuous casting of metals and a plant for same |
US3605865A (en) * | 1969-12-23 | 1971-09-20 | Getselev Zinovy N | Continuous casting apparatus with electromagnetic screen |
Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3911706A (en) * | 1973-04-09 | 1975-10-14 | Murray W Davis | Method and apparatus for forming metal |
FR2289273A1 (fr) * | 1974-11-01 | 1976-05-28 | Olsson Erik Allan | Procede de production par coulee de materiau metallique en bande |
US4033398A (en) * | 1976-02-27 | 1977-07-05 | Vandervell Products Limited | Methods of manufacturing laminated metal strip bearing materials |
US4239078A (en) * | 1978-03-23 | 1980-12-16 | Voest-Alpine Aktiengesellschaft | Cooled continuous casting mould |
US4142572A (en) * | 1978-03-24 | 1979-03-06 | Reynolds Metals Company | Shield for electromagnetic casting |
DE2911541A1 (de) * | 1978-07-03 | 1980-01-24 | Olin Corp | Verfahren und vorrichtung zum giessen von metallen |
US4388962A (en) * | 1978-11-02 | 1983-06-21 | Olin Corporation | Electromagnetic casting method and apparatus |
US4570699A (en) * | 1979-02-05 | 1986-02-18 | Olin Corporation | Multi-turn coils of controlled pitch for electromagnetic casting |
US4265294A (en) * | 1979-05-30 | 1981-05-05 | Olin Corporation | Duflex impedance shield for shape control in electromagnetic casting |
US4473104A (en) * | 1980-01-10 | 1984-09-25 | Olin Corporation | Electromagnetic casting process and apparatus |
US4462457A (en) * | 1980-01-14 | 1984-07-31 | Olin Corporation | Transformer-driven shield for electromagnetic casting |
US4285387A (en) * | 1980-01-14 | 1981-08-25 | Olin Corporation | Transformer-driven shield for electromagnetic casting |
DE3049353A1 (de) * | 1980-07-02 | 1982-02-04 | General Electric Co., Schenectady, N.Y. | "verfahren zur herstellung eines metallgegenstandes von grosser laengenausdehnung durch kontinuierliches giessen und vorrichtung zur durchfuehrung des verfahrens" |
DE3049353C2 (de) * | 1980-07-02 | 1985-07-25 | General Electric Co., Schenectady, N.Y. | Verfahren zum Stranggießen und Vorrichtung zur Durchführung des Verfahrens |
US4358416A (en) * | 1980-12-04 | 1982-11-09 | Olin Corporation | Apparatus and process for cooling and solidifying molten material being electromagnetically cast |
EP0053809A1 (en) * | 1980-12-04 | 1982-06-16 | Olin Corporation | Apparatus and process for cooling and solidifying molten material being electromagnetically cast |
EP0066896A1 (en) * | 1981-06-10 | 1982-12-15 | Olin Corporation | An apparatus and process for cooling and solidifying continuous or semi-continuously cast material |
US4434838A (en) | 1981-06-10 | 1984-03-06 | Olin Corporation | Apparatus and process for cooling and solidifying continuous or semi-continuously cast material |
US4473105A (en) * | 1981-06-10 | 1984-09-25 | Olin Corporation | Process for cooling and solidifying continuous or semi-continuously cast material |
EP0106791A1 (de) * | 1982-09-14 | 1984-04-25 | Asea Ab | Anordnung beim kontinuierlichen Stranggiessen zum Umrühren der nicht erstarrten Bereiche des Giessstranges |
US4693299A (en) * | 1986-06-05 | 1987-09-15 | Westinghouse Electric Corp. | Continuous metal casting apparatus |
US4741383A (en) * | 1986-06-10 | 1988-05-03 | The United States Of America As Represented By The United States Department Of Energy | Horizontal electromagnetic casting of thin metal sheets |
US4824078A (en) * | 1987-08-19 | 1989-04-25 | Massachusetts Institute Of Technology | Magnetic streamlining and flow control in tundishes |
Also Published As
Publication number | Publication date |
---|---|
CA953076A (en) | 1974-08-20 |
GB1342161A (en) | 1973-12-25 |
SE346234B (enrdf_load_html_response) | 1972-07-03 |
FR2081651A1 (enrdf_load_html_response) | 1971-12-10 |
DE2108681A1 (de) | 1971-10-07 |
DE2108681B2 (de) | 1973-03-29 |
DE2108681C3 (de) | 1974-01-10 |
FR2081651B1 (enrdf_load_html_response) | 1975-07-04 |
NO130220B (enrdf_load_html_response) | 1974-07-29 |
JPS5132581B1 (enrdf_load_html_response) | 1976-09-13 |
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