US3729309A - Method for adding alloying elements to molten metals - Google Patents
Method for adding alloying elements to molten metals Download PDFInfo
- Publication number
- US3729309A US3729309A US00015339A US3729309DA US3729309A US 3729309 A US3729309 A US 3729309A US 00015339 A US00015339 A US 00015339A US 3729309D A US3729309D A US 3729309DA US 3729309 A US3729309 A US 3729309A
- Authority
- US
- United States
- Prior art keywords
- steel
- molten
- alloying elements
- molten metals
- metals
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/0056—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S428/00—Stock material or miscellaneous articles
- Y10S428/922—Static electricity metal bleed-off metallic stock
- Y10S428/923—Physical dimension
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12222—Shaped configuration for melting [e.g., package, etc.]
Definitions
- This invention relates to a method for adding alloying elements to molten metals during a refining procedure. More particularly, it relates to the addition of such elements which are liable to be converted into either a nitride or oxide by reaction with the atmosphere ambient to the molten metals in a container such as a ladle.
- the said alloying elements i.e., Si, Al, Ti, V, La, Nb, or alloys containing one or more of the above have been added in the form of a lump, a bar or the like to molten steel by conventional methods, wherein they are either added directly to the molten metals tapped into a ladle or placed in a ladle prior to the teeming.
- the yield of Al and Ti is low and unstable because of the ready reaction thereof with the atmosphere, although various shapes of Al and Ti have been proposed in order to promote a high yield in steelmaking.
- the low and unstable yield of Al and Ti results from an oxidation loss caused by their reaction with either oxygen or oxidizing slag in the molten steel or the atmosphere surrounding the molten steel during tapping.
- the dimensions of the atmosphere involved during tapping is 20 to 30 times larger than that of the molten steel, thus leading to a large oxidation loss.
- the oxidation loss is increased by a reaction with nitrogen in the atmosphere.
- This invention relates to a method of adding alloying elements, liable to react with the atmosphere, to the initially refined molten metals.
- Al Ti and alloys containing the same are added to the molten steel in the form of a wire rod at a speed ranging from 2.5 to 50 m./sec. While the steel is stirred.
- FIGS. 2 to 4 are cross-sectional views of different stirring devices
- FIG. 5 is a graph showing the deviation of Sol. Al in a steel alloy using a conventional method
- FIG. 6 is a graph showing deviation of S01. Al in a steel alloy using a method embodying this invention.
- FIG. 7 is a graph showing deviation of Ti in a steel alloy obtained by a conventional method.
- FIG. 8 is a graph showing deviation of Ti in a steel alloy obtained by a method embodying the present invention.
- the primary refining procedure is completed in a furnace 1, wherein the necessary alloying elements are added prior to theaddition of the elements, liable to be transformed into nitride or oxide, in such a way as to improve the yield of the latter elements.
- Said primarily refined molten metals are transferred from the furnace to a ladle 2, having a porous refractory material 3 forming part of its surface.
- gases which are harmless to the steels, such as Ar and N are blown.
- the alloying agents in the shape of wire are fed through a reel 4 and guides 4, 5 and 7 by means of a wire feed device 6 and inserted into the molten steel or iron at high speed.
- the diameter of said wire rod ranges from 3 to 20 mm. and the adding speed ranges from 2.5 to 50 m./sec.
- a wire rod of less than 3 mm. in diameter is apt to be entangled in the guide 7 and cannot be fed with ease, whereas one of more than 20 mm. in diameter cannot be bent along the guide 7 with ease.
- Alloying agents with a lower specific gravity than iron, especially Al and Ti, will float on to the molten steel surface and will not disperse throughout the steel if added at a speed of less than 2.5 m./ sec.
- the adding speed has to be controlled so as to promote uniform distribution of the alloy compositions.
- FIG. 4 shows an electric stirring system by means of a coil 10 supplying induction power to steel positioned in the ladle.
- any stirring method for uniformly stirring the Whole molten steel in the ladle is applicable for the uniform dispersion of said alloying agents and oxidizing agents added at a high speed in the molten bath.
- a stirring system of this kind not only helps in the uniform dispersion of the alloy agents in the bath but also makes such inclusions as A1 0 Ti0 and TiN formed by A1 and Ti and their alloy additions float up to the surface, thus providing advantages in manufacturing refined and purified steel alloy.
- the alloying agents in the form of wire rod are directly dispersed throughout the molten steel without a reaction with slag or the atmosphere, thus improving the yield in steel making.
- EXAMPLE 2 When AISI 321 steel produced in a 40 ton electric furnace is tapped into a ladle, bar-shaped Al and Fe-Ti alloy have been added simultaneously in the known method.
- the other alloying elements except Al and Ti are first added to a ladle in the conven tional way and then Al wire rod of 8 mm. in diameter is inserted at a speed of 5 m./sec. and Ti wire rod of mm. in diameter is inserted at the speed of 6 m./ sec. successively.
- This steel requires 5 times as much Ti addition as compared with carbon steel.
- FIG. 7 sho deviation of Ti in the steel by the conventional method
- FIG. 8 shows the result obtained by the present invention.
- the method of this invention decreases formation of TiN in the molten metals because of the high speed addition of Ti wire rod to a ladle and produces 0.4 mm. cold rolled steel plates of greatly improved yield ranging from 90 to 95% as a result.
- a large amount of TiN inclusion occurs in known method because of reaction with the atmosphere and therefore only 60 to 80% of the 0.4 mm. cold rolled steel plates were rated as first class.
- Titanium killed steel namely AISI steel 321, is produced from a 14 ton steel ingot with less than 0.08%
- EXAMPLE 5 The following table shows the comparative results in producing rimmed steels containing 0.05 to 0.06% of carbon, 0.30 to 0.50% of manganese and less than 0.020% of phosphorus and sulphur respectively.
- Al content means free control of the oxygen content of rimmed steel or semi-killed steel. Rapid analysis of the oxygen content of the molten metals prior to tapping facilitates manufacture of cold rolled steel plates of high quality both on the surface and internally with a much improved yield under the optimum rimming treatment based on the controlled oxygen content.
- the method of the invention is applicable not only to A1 and Ti but also to any other metallic alloying element, which is liable to react upon the atmospheric conditions, and which is capable of being formed into a wire rod.
- a method of uniformly alloying molten steel in a molten bath thereof with an alloying element, said element being capable of reaction with the atmosphere above said bath which comprises continuously feeding a wire rod of said alloying element and having a diameter ranging from 3 to 20 mm. into said molten steel bath at a speed of 2.5 to 50 meters per second, while separately stirring the whole of said molten steel bath by a means non'reactive with said molten steel bath so that as said wire rod is consumed upon entering said molten steel bath said bath is being stirred, thereby uniformly distributing said alloying element therein, thus permitting formation of a steel alloy of uniform predetermined composition.
- alloying element is selected from the group consisting of silicon, vanadium, lanthanum and niobium.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP44017041A JPS4936086B1 (fr) | 1969-03-07 | 1969-03-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3729309A true US3729309A (en) | 1973-04-24 |
Family
ID=11932899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00015339A Expired - Lifetime US3729309A (en) | 1969-03-07 | 1970-03-02 | Method for adding alloying elements to molten metals |
Country Status (7)
Country | Link |
---|---|
US (1) | US3729309A (fr) |
JP (1) | JPS4936086B1 (fr) |
CA (1) | CA920373A (fr) |
DE (1) | DE2010751A1 (fr) |
FR (1) | FR2034736B1 (fr) |
GB (1) | GB1298981A (fr) |
NL (1) | NL151136B (fr) |
Cited By (34)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3841867A (en) * | 1969-10-15 | 1974-10-15 | British Steel Corp | Alloying steels |
US3915693A (en) * | 1972-06-21 | 1975-10-28 | Robert T C Rasmussen | Process, structure and composition relating to master alloys in wire or rod form |
US3947265A (en) * | 1973-10-23 | 1976-03-30 | Swiss Aluminium Limited | Process of adding alloy ingredients to molten metal |
US3955967A (en) * | 1973-05-02 | 1976-05-11 | The Algoma Steel Corporation, Limited | Treatment of steel |
US4036641A (en) * | 1976-01-20 | 1977-07-19 | British Cast Iron Research Association | Cast iron |
US4043798A (en) * | 1974-09-20 | 1977-08-23 | Sumitomo Metal Industries Limited | Process for producing steel having improved low temperature impact characteristics |
DE2607947A1 (de) * | 1976-02-27 | 1977-09-01 | Krupp Gmbh | Beschickungseinrichtung |
US4057420A (en) * | 1976-02-06 | 1977-11-08 | Airco, Inc. | Methods for dissolving volatile addition agents in molten metal |
US4085252A (en) * | 1975-04-18 | 1978-04-18 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Composite wire with a base of cerium and other rare earths |
US4088477A (en) * | 1976-10-06 | 1978-05-09 | Ford Motor Company | Sheathless wire feeding of alloy and inoculant materials |
US4088475A (en) * | 1976-11-04 | 1978-05-09 | Olin Corporation | Addition of reactive elements in powder wire form to copper base alloys |
US4094666A (en) * | 1977-05-24 | 1978-06-13 | Metal Research Corporation | Method for refining molten iron and steels |
US4128414A (en) * | 1975-12-05 | 1978-12-05 | Hoesch Werke Aktiengesellschaft | Method of introducing aluminum wire into steel melts and apparatus for practicing said method |
US4143211A (en) * | 1974-05-01 | 1979-03-06 | Nippon Steel Corporation | Continuous casting addition material |
US4154604A (en) * | 1976-07-28 | 1979-05-15 | Mannesmann Aktiengesellschaft | Feeding additives into the interior of molten metal |
US4205981A (en) * | 1979-02-28 | 1980-06-03 | International Harvester Company | Method for ladle treatment of molten cast iron using sheathed magnesium wire |
US4239192A (en) * | 1977-09-02 | 1980-12-16 | Fernand Morival | Method and apparatus for improving the efficiency of the deoxidation, desulfurization and purification of steel in the pouring ladle |
US4289533A (en) * | 1978-03-02 | 1981-09-15 | National Research Institute For Metals | Deoxidizing alloy for molten steel |
US4290805A (en) * | 1978-04-06 | 1981-09-22 | Compagnie Universelle D'acetylene Et D'electro-Metallurgie | Method for obtaining iron-based alloys allowing in particular their mechanical properties to be improved by the use of lanthanum, and iron-based alloys obtained by the said method |
US4308056A (en) * | 1979-04-27 | 1981-12-29 | Italsider S.P.A. | Method and apparatus for introducing solid substances into liquid metals |
US4481032A (en) * | 1983-08-12 | 1984-11-06 | Pfizer Inc. | Process for adding calcium to a bath of molten ferrous material |
EP0137618A2 (fr) * | 1983-08-12 | 1985-04-17 | Pfizer Inc. | Procédé et appareil pour introduire du calcium dans un bain de fer fondu |
US4701215A (en) * | 1982-11-23 | 1987-10-20 | Injectall Limited | Apparatus for introducing substances into liquids e.g. metal melts |
US4784832A (en) * | 1984-09-27 | 1988-11-15 | Eckert Charles E | Introducing materials into molten media |
US4792431A (en) * | 1984-09-27 | 1988-12-20 | Aluminum Company Of America | Production of intermetallic particles |
US4793971A (en) * | 1985-12-24 | 1988-12-27 | Aluminum Company Of America | Grain refining |
FR2619396A1 (fr) * | 1987-08-12 | 1989-02-17 | Air Liquide | Procede de brassage en poche d'acier a l'aide d'anhydride carbonique |
US4900357A (en) * | 1986-02-20 | 1990-02-13 | Injectall Limited | Injection of substances into high temperature liquids |
US5030577A (en) * | 1986-02-07 | 1991-07-09 | Aluminum Company Of America | In-line sampling/alloying system and method |
US5076548A (en) * | 1990-05-21 | 1991-12-31 | Aluminum Company Of America | Commutation means for on-line alloying |
US20040110025A1 (en) * | 2002-12-09 | 2004-06-10 | Specialty Minerals (Michigan) Inc. | Method for adding solid zinc-aluminum to galvanizing baths |
US20070292299A1 (en) * | 2004-12-06 | 2007-12-20 | Alberto Andreussi | Method to Obtain a Manganese Steel Alloy, and Manganese Steel Alloy Thus Obtained |
US20100005927A1 (en) * | 2006-10-03 | 2010-01-14 | Affival | Procede et installation pour l'introduction d'un fil fourre dans un bain de metal en fusion |
CN114210935A (zh) * | 2021-12-20 | 2022-03-22 | 山东裕隆金和精密机械有限公司 | 一种高致密度铝合金压铸件的智能压铸系统及其压铸方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2433581A1 (fr) * | 1978-07-27 | 1980-03-14 | Morival Fernand | Procede et appareils permettant d'ameliorer le rendement de la desoxydation, de la desulfuration et de l'epuration de l'acier dans la poche de coulee |
US4238227A (en) * | 1979-06-27 | 1980-12-09 | United States Steel Corporation | Cleansing of steel by gas rinsing |
US4515630A (en) * | 1983-08-15 | 1985-05-07 | Olin Corporation | Process of continuously treating an alloy melt |
-
1969
- 1969-03-07 JP JP44017041A patent/JPS4936086B1/ja active Pending
-
1970
- 1970-03-02 US US00015339A patent/US3729309A/en not_active Expired - Lifetime
- 1970-03-03 GB GB00004/70A patent/GB1298981A/en not_active Expired
- 1970-03-06 NL NL707003209A patent/NL151136B/xx not_active IP Right Cessation
- 1970-03-06 DE DE19702010751 patent/DE2010751A1/de active Pending
- 1970-03-06 FR FR707008111A patent/FR2034736B1/fr not_active Expired
- 1970-03-06 CA CA076695A patent/CA920373A/en not_active Expired
Cited By (43)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3841867A (en) * | 1969-10-15 | 1974-10-15 | British Steel Corp | Alloying steels |
US3915693A (en) * | 1972-06-21 | 1975-10-28 | Robert T C Rasmussen | Process, structure and composition relating to master alloys in wire or rod form |
US3955967A (en) * | 1973-05-02 | 1976-05-11 | The Algoma Steel Corporation, Limited | Treatment of steel |
US3947265A (en) * | 1973-10-23 | 1976-03-30 | Swiss Aluminium Limited | Process of adding alloy ingredients to molten metal |
US4143211A (en) * | 1974-05-01 | 1979-03-06 | Nippon Steel Corporation | Continuous casting addition material |
US4043798A (en) * | 1974-09-20 | 1977-08-23 | Sumitomo Metal Industries Limited | Process for producing steel having improved low temperature impact characteristics |
US4085252A (en) * | 1975-04-18 | 1978-04-18 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Composite wire with a base of cerium and other rare earths |
US4128414A (en) * | 1975-12-05 | 1978-12-05 | Hoesch Werke Aktiengesellschaft | Method of introducing aluminum wire into steel melts and apparatus for practicing said method |
US4036641A (en) * | 1976-01-20 | 1977-07-19 | British Cast Iron Research Association | Cast iron |
US4057420A (en) * | 1976-02-06 | 1977-11-08 | Airco, Inc. | Methods for dissolving volatile addition agents in molten metal |
US4066248A (en) * | 1976-02-27 | 1978-01-03 | Fried. Krupp Gesellschaft Mit Beschrankter Haftung | Charging device |
DE2607947A1 (de) * | 1976-02-27 | 1977-09-01 | Krupp Gmbh | Beschickungseinrichtung |
US4154604A (en) * | 1976-07-28 | 1979-05-15 | Mannesmann Aktiengesellschaft | Feeding additives into the interior of molten metal |
US4108637A (en) * | 1976-10-06 | 1978-08-22 | Ford Motor Company | Sheathed wire feeding of alloy and inoculant materials |
US4088477A (en) * | 1976-10-06 | 1978-05-09 | Ford Motor Company | Sheathless wire feeding of alloy and inoculant materials |
US4088475A (en) * | 1976-11-04 | 1978-05-09 | Olin Corporation | Addition of reactive elements in powder wire form to copper base alloys |
US4094666A (en) * | 1977-05-24 | 1978-06-13 | Metal Research Corporation | Method for refining molten iron and steels |
US4239192A (en) * | 1977-09-02 | 1980-12-16 | Fernand Morival | Method and apparatus for improving the efficiency of the deoxidation, desulfurization and purification of steel in the pouring ladle |
US4289533A (en) * | 1978-03-02 | 1981-09-15 | National Research Institute For Metals | Deoxidizing alloy for molten steel |
US4290805A (en) * | 1978-04-06 | 1981-09-22 | Compagnie Universelle D'acetylene Et D'electro-Metallurgie | Method for obtaining iron-based alloys allowing in particular their mechanical properties to be improved by the use of lanthanum, and iron-based alloys obtained by the said method |
US4205981A (en) * | 1979-02-28 | 1980-06-03 | International Harvester Company | Method for ladle treatment of molten cast iron using sheathed magnesium wire |
US4308056A (en) * | 1979-04-27 | 1981-12-29 | Italsider S.P.A. | Method and apparatus for introducing solid substances into liquid metals |
US4701215A (en) * | 1982-11-23 | 1987-10-20 | Injectall Limited | Apparatus for introducing substances into liquids e.g. metal melts |
US4481032A (en) * | 1983-08-12 | 1984-11-06 | Pfizer Inc. | Process for adding calcium to a bath of molten ferrous material |
EP0137618A2 (fr) * | 1983-08-12 | 1985-04-17 | Pfizer Inc. | Procédé et appareil pour introduire du calcium dans un bain de fer fondu |
EP0137618A3 (en) * | 1983-08-12 | 1986-04-02 | Pfizer Inc. | Process and apparatus for adding calcium to a bath of molten ferrous material |
US4784832A (en) * | 1984-09-27 | 1988-11-15 | Eckert Charles E | Introducing materials into molten media |
US4792431A (en) * | 1984-09-27 | 1988-12-20 | Aluminum Company Of America | Production of intermetallic particles |
US4793971A (en) * | 1985-12-24 | 1988-12-27 | Aluminum Company Of America | Grain refining |
US5030577A (en) * | 1986-02-07 | 1991-07-09 | Aluminum Company Of America | In-line sampling/alloying system and method |
US4900357A (en) * | 1986-02-20 | 1990-02-13 | Injectall Limited | Injection of substances into high temperature liquids |
EP0307262A1 (fr) * | 1987-08-12 | 1989-03-15 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Procédé de brassage en poche d'acier à l'aide d'anhydride carbonique |
US4891063A (en) * | 1987-08-12 | 1990-01-02 | L'air Liquide | Process for stirring steel in a ladle with the aid of carbon dioxide |
AU608882B2 (en) * | 1987-08-12 | 1991-04-18 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process for stirring steel in a ladle with the aid of carbon dioxide |
FR2619396A1 (fr) * | 1987-08-12 | 1989-02-17 | Air Liquide | Procede de brassage en poche d'acier a l'aide d'anhydride carbonique |
US5076548A (en) * | 1990-05-21 | 1991-12-31 | Aluminum Company Of America | Commutation means for on-line alloying |
US20040110025A1 (en) * | 2002-12-09 | 2004-06-10 | Specialty Minerals (Michigan) Inc. | Method for adding solid zinc-aluminum to galvanizing baths |
US6811589B2 (en) * | 2002-12-09 | 2004-11-02 | Specialty Minerals Michigan Inc. | Method for adding solid zinc-aluminum to galvanizing baths |
US20070292299A1 (en) * | 2004-12-06 | 2007-12-20 | Alberto Andreussi | Method to Obtain a Manganese Steel Alloy, and Manganese Steel Alloy Thus Obtained |
US8636857B2 (en) * | 2004-12-06 | 2014-01-28 | F.A.R.—Fonderie Acciaierie ROIALE SpA | Method to obtain a manganese steel alloy |
US20100005927A1 (en) * | 2006-10-03 | 2010-01-14 | Affival | Procede et installation pour l'introduction d'un fil fourre dans un bain de metal en fusion |
US8282704B2 (en) * | 2006-10-03 | 2012-10-09 | Affival | Method and installation for introducing a cored wire into a bath of molten metal |
CN114210935A (zh) * | 2021-12-20 | 2022-03-22 | 山东裕隆金和精密机械有限公司 | 一种高致密度铝合金压铸件的智能压铸系统及其压铸方法 |
Also Published As
Publication number | Publication date |
---|---|
CA920373A (en) | 1973-02-06 |
FR2034736A1 (fr) | 1970-12-11 |
NL7003209A (fr) | 1970-09-09 |
GB1298981A (en) | 1972-12-06 |
FR2034736B1 (fr) | 1974-03-01 |
NL151136B (nl) | 1976-10-15 |
JPS4936086B1 (fr) | 1974-09-27 |
DE2010751A1 (de) | 1971-02-18 |
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