US3715457A - Two piece flat cable connector - Google Patents

Two piece flat cable connector Download PDF

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Publication number
US3715457A
US3715457A US00151404A US3715457DA US3715457A US 3715457 A US3715457 A US 3715457A US 00151404 A US00151404 A US 00151404A US 3715457D A US3715457D A US 3715457DA US 3715457 A US3715457 A US 3715457A
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US
United States
Prior art keywords
conductor
base
flat
cable
lance portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00151404A
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English (en)
Inventor
W Teagno
L Campari
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TE Connectivity Corp
Original Assignee
AMP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AMP Inc filed Critical AMP Inc
Application granted granted Critical
Publication of US3715457A publication Critical patent/US3715457A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/182—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for flat conductive elements, e.g. flat cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2495—Insulation penetration combined with permanent deformation of the contact member, e.g. crimping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/188—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping having an uneven wire-receiving surface to improve the contact

Definitions

  • a bipartite connector for a flat cable conductor comprises a first element having a lance portion and an electrical contact portion; a second element of generally channel-shaped cross-section comprising a base and two side walls, an integral tongue being struck from the base into the channel.
  • the lance portion of the first element is caused to penetrate the top surface insulation of a flat conductor to contact the conductor longitudinally of the cable and the edges of the side walls of the second element are then caused to pierce the insulation lands laterally of the flat conductor and to be bent inwardly to contact the lance portion of the first element and clamp the lance portion and the flat conductor between the edges and the base.
  • a flat cable connector having a channel-shaped cross-section comprising a base and two side walls, an integral lance struck from the base into the channel and a stop member behind the lance arranged to prevent the lance moving into the plane of the base, the edges of the side walls being adapted to pierce the insulation of a flat conductor and to be bent inwardly to make contact with a conductor; a method of connecting a flat cable conductor to such connector, comprising aligning the connector in overlying relationship to the conductor with the side walls extending towards the surfaceof the cable, pressing the side wallsthrough the cable, causing the side walls to curve inwardly so that their edges pierce the insulation and make contact with one side of the conductor, and pressing the other side of the cable in contact with the base of the connector sothat the lance pierces the insulation of the cable and contact the other side of the conductor and continuing to apply pressure until the lance abuts the stop member; and a connection between
  • Such a connector is of great value interminating flat cable comprising flat conductors arranged in generally parallel spaced relation and bonded between top and tendency for the insulation of such cable to resist penetration by the abbve-inentioned connector and the invention concerns connectors specifically for such cable.
  • Aflat cable bipartite connector comprises 'afirst element having a lance portion and an electrical contact portion; a second element of generally channel-shaped cross-section comprising a base and opposite side-walls, an integral tongue being struck from the base into the channel; the lance portion of the first element being adapted to penetrate theinsulation covering a surface of a flat 'cohductor to contact the conductor longitudinally of the cable, the edges of the side walls of the second element being adapted to pierce the insulation lands laterally of the flat conductor after penetration of the "lance portion of the first element and to be bent inwja'rdly.
  • the invention includes a connection of a flat cable conductor and a connector of the invention, the lance jportion of the first element lying longitudinally of the cable between a surface of the flat conductor and the adjacent surface insulation,'the.side wallsof the second elementpenetrating the insulation lands laterally of the flat conductor and bent inwardly of the channel with their longitudinal edges contacting the lance portion, the lance "portion and'the flat conductor being urged towards thebase.
  • FIG. 1 is a perspective view of a portion of a flat cable having connectors of the invention
  • FIG. 2 is a perspective view of the first and second elements ofa connector in loose piece condition
  • FIG. 3 is a transverse sectional view of one of the connections of FIG. 1;
  • FIG. 4 is a longitudinal section taken on the lines IVIV of FIG. 3.
  • the flat cable 1 of FIG. 1 comprises flat conductive strips 2, usually composed of copper, arranged in generally parallel spaced relation longitudinally of the cable. Layers of insulating material 3 are located above and below the flat conductors 2. The layers are bonded together to form thin insulating lands 4 between adjacent conductors and at the longitudinal free edges of the cable. The conductors 2 are left relatively loose within conduits between adjacent insulation lands 4.
  • the connector of FIG. 2 comprises a first element 5 and a second element 6, each formed with others, not
  • the first element 5 has a forward lance portion 7 and a rearward contact portion comprising lateral lugs 8 for crimping connectionto a wire, not shown.
  • the second element 6 is of channel-shape cross-section having a base 9 and upstanding side walls 10. The longitudinal edges of the side walls are bevelled as shown to define insulation piercing edges 11. A pair of opposite inwardly directed tongues 12 is struck up from the base 9.
  • the lance portion 7 of a first element 5 is forced to penetrate an insulating layer about a flat con ductor 2 either adjacent an end of the cable or intermediate the cable ends.
  • a second element 6 is then brought from below the conductor 2 with the side walls 10 longitudinally aligned with the insulation lands 4 on each side of that flat conductor.
  • the second element 6 v is then forced upwardly to cause the piercing edges 11 to pierce the lands and then the side walls 10 to penetrate the lands.
  • the portions of the side wall 10 above the lance portion 7 are then bent overtowards the lance portion until the edges 11 pierce the top insulating layer to contact the lance portion and to the condition of FIG. 3.
  • the lance portion 7 of the first element 5 strengthens the flat conductor 2 to provide a counterforce to the deformation of the second element 6 and acts as a wedge to increase the mechanical strength of the connection.
  • the lance portion and the conductor 2 are clamped together between the free edge 11 on one side and the tongues 12 on the other and this causes extrusion of the metal so cutting through oxide film and ensuring a good electrical connection.
  • a connection of a flat cable conductor and a bipartite connector comprising a first element having a lance portion and a contact portion, a second element of channel-shaped cross-section comprising a base and opposite side walls, an integral tongue being struck from the base into the channel, the lance portion of the first element lying longitudinally of the cable between a surface of a fiat conductor and an adjacent insulating surface, the side wallsof the second element penetrating insulation lands laterally of the flat conductor and being bent inwardly of the channel with their longitudinal edges in contact with the lance portion, the lance portion and the flat conductor being urged towards the base of the channel.

Landscapes

  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
US00151404A 1970-06-30 1971-06-09 Two piece flat cable connector Expired - Lifetime US3715457A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT2677370 1970-06-30

Publications (1)

Publication Number Publication Date
US3715457A true US3715457A (en) 1973-02-06

Family

ID=11220215

Family Applications (1)

Application Number Title Priority Date Filing Date
US00151404A Expired - Lifetime US3715457A (en) 1970-06-30 1971-06-09 Two piece flat cable connector

Country Status (14)

Country Link
US (1) US3715457A (de)
AT (1) AT313400B (de)
BE (1) BE769173A (de)
BR (1) BR7104073D0 (de)
CA (1) CA932419A (de)
CH (1) CH524255A (de)
DE (1) DE2131216B2 (de)
ES (1) ES175184Y (de)
FR (1) FR2100062A5 (de)
GB (1) GB1287865A (de)
NL (1) NL143738B (de)
NO (1) NO131045C (de)
SE (1) SE362168B (de)
ZA (1) ZA713928B (de)

Cited By (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3960430A (en) * 1974-10-29 1976-06-01 Amp Incorporated Flat wiring system and crimped connection
US4264118A (en) * 1978-04-17 1981-04-28 Bunker Ramo Corporation Insulation-pierce and crimp termination and method for effecting same
US4270828A (en) * 1979-10-22 1981-06-02 General Electric Company Improved capacitor lead clips
US4302065A (en) * 1980-03-28 1981-11-24 Western Electric Company, Incorporated Flat cable assembly and methods of terminating and connectorizing the cable of same
US4357065A (en) * 1980-06-13 1982-11-02 Amp Incorporated Terminal for connection to a flat conductor
US4364623A (en) * 1980-09-23 1982-12-21 Sgl Industries, Inc. Solderless universal outlet
US4500152A (en) * 1980-09-23 1985-02-19 Sl Industries, Inc. Universal outlet
US4602840A (en) * 1984-06-01 1986-07-29 Harvey Hubbell Incorporated Under-carpet connection system
US4636017A (en) * 1984-06-01 1987-01-13 Harvey Hubbell Incorporated Flat conductor cable
US4644092A (en) * 1985-07-18 1987-02-17 Amp Incorporated Shielded flexible cable
US4949454A (en) * 1988-11-26 1990-08-21 Kabelmetal Electro Gmbh Method for making an electrical connection to a flat electrical conductor
US4963699A (en) * 1988-04-12 1990-10-16 Sumitomo Electric Industries, Ltd. Apparatus for connecting sets of electric wires to lead wires
US5139436A (en) * 1990-01-13 1992-08-18 Petri Ag Electrical connecting element for rotating parts
US5195908A (en) * 1988-06-30 1993-03-23 Sumitomo Wiring Systems, Ltd. Multicircuit cable connector
US5549483A (en) * 1993-07-02 1996-08-27 The Whitaker Corporation Electrical terminal with lead strain relief means
US5561266A (en) * 1993-09-06 1996-10-01 Yazaki Corporation Cable connector
EP1035616A1 (de) * 1999-03-11 2000-09-13 Japan Solderless Terminal Mfg. Co., Ltd. Crimpanschlussklemme für flexible Leiterplatte und Crimpanordnung für Leitungsader
EP1122823A2 (de) * 2000-01-31 2001-08-08 Hirschmann Austria GmbH Crimpkontakt
US6392148B1 (en) * 1999-05-10 2002-05-21 Furukawa Electric Co., Ltd. Wire harness joint
US6461188B2 (en) * 2000-06-02 2002-10-08 Saint-Gobain Glass France Solderable electrical connection element with a solder deposit
US6565376B2 (en) * 2000-02-18 2003-05-20 Yazaki Corporation Flat cable terminal
US6652310B2 (en) * 2001-12-19 2003-11-25 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
US6686544B2 (en) * 2001-04-25 2004-02-03 Autonetworks Technologies, Ltd. Wiring material and method for manufacturing the same
US20040137802A1 (en) * 2002-10-07 2004-07-15 Wendling Hannes Jahn Crimp connector
US20070270021A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
US20080205020A1 (en) * 2007-02-26 2008-08-28 Siemens Vdo Automotive Corporation Connection of wire to a lead frame
FR2935551A1 (fr) * 2008-09-02 2010-03-05 Nicomatic Sa Element de connexion electrique
US20140322993A1 (en) * 2012-01-18 2014-10-30 Yazaki Corporation Connecting structure and connecting method of flat circuit body and terminal
US20140329394A1 (en) * 2012-01-18 2014-11-06 Yazaki Corporation Connecting Structure and Connecting Method of Flat Circuit Body and Terminal
CN108631095A (zh) * 2017-03-16 2018-10-09 泰连德国有限公司 触头载体、电触头单元及制造现成的电缆的方法
US10103478B1 (en) * 2017-06-23 2018-10-16 Amazon Technologies, Inc. Water resistant connectors with conductive elements
US11881334B1 (en) * 2023-03-13 2024-01-23 Liming Ren FPC cable and data cable

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3997233A (en) * 1976-02-19 1976-12-14 E. I. Du Pont De Nemours And Company Flat conductor cable connector
US4371225A (en) * 1980-07-31 1983-02-01 Thomas & Betts Corporation Electrical connector for terminating flat multiconductor cable
GB8710684D0 (en) * 1987-05-06 1987-06-10 Amp Great Britain Electrical socket
US4957453A (en) * 1989-11-06 1990-09-18 Amp Incorporated Electrical socket
IT220514Z2 (it) * 1990-05-15 1993-09-24 Veglia Borletti Srl Graffetta metallica di contatto per piazzole di circuiti elettrici stampati a due tracce.

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3079458A (en) * 1959-11-09 1963-02-26 Thomas & Betts Corp Flexible tape conductors
US3395381A (en) * 1966-11-25 1968-07-30 Amp Inc Crimpable connecting device for flat conductor cable

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3079458A (en) * 1959-11-09 1963-02-26 Thomas & Betts Corp Flexible tape conductors
US3395381A (en) * 1966-11-25 1968-07-30 Amp Inc Crimpable connecting device for flat conductor cable

Cited By (46)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3960430A (en) * 1974-10-29 1976-06-01 Amp Incorporated Flat wiring system and crimped connection
US4264118A (en) * 1978-04-17 1981-04-28 Bunker Ramo Corporation Insulation-pierce and crimp termination and method for effecting same
US4270828A (en) * 1979-10-22 1981-06-02 General Electric Company Improved capacitor lead clips
US4302065A (en) * 1980-03-28 1981-11-24 Western Electric Company, Incorporated Flat cable assembly and methods of terminating and connectorizing the cable of same
US4357065A (en) * 1980-06-13 1982-11-02 Amp Incorporated Terminal for connection to a flat conductor
US4364623A (en) * 1980-09-23 1982-12-21 Sgl Industries, Inc. Solderless universal outlet
US4500152A (en) * 1980-09-23 1985-02-19 Sl Industries, Inc. Universal outlet
US4602840A (en) * 1984-06-01 1986-07-29 Harvey Hubbell Incorporated Under-carpet connection system
US4636017A (en) * 1984-06-01 1987-01-13 Harvey Hubbell Incorporated Flat conductor cable
US4644092A (en) * 1985-07-18 1987-02-17 Amp Incorporated Shielded flexible cable
US4963699A (en) * 1988-04-12 1990-10-16 Sumitomo Electric Industries, Ltd. Apparatus for connecting sets of electric wires to lead wires
US5195908A (en) * 1988-06-30 1993-03-23 Sumitomo Wiring Systems, Ltd. Multicircuit cable connector
US4949454A (en) * 1988-11-26 1990-08-21 Kabelmetal Electro Gmbh Method for making an electrical connection to a flat electrical conductor
US5139436A (en) * 1990-01-13 1992-08-18 Petri Ag Electrical connecting element for rotating parts
US5549483A (en) * 1993-07-02 1996-08-27 The Whitaker Corporation Electrical terminal with lead strain relief means
US5561266A (en) * 1993-09-06 1996-10-01 Yazaki Corporation Cable connector
EP1035616A1 (de) * 1999-03-11 2000-09-13 Japan Solderless Terminal Mfg. Co., Ltd. Crimpanschlussklemme für flexible Leiterplatte und Crimpanordnung für Leitungsader
US6350145B1 (en) 1999-03-11 2002-02-26 Japan Solderless Terminal Mfg. Co., Ltd. Flexible printed circuit board crimp terminal and crimping structure for core therewith
US6392148B1 (en) * 1999-05-10 2002-05-21 Furukawa Electric Co., Ltd. Wire harness joint
EP1122823A2 (de) * 2000-01-31 2001-08-08 Hirschmann Austria GmbH Crimpkontakt
EP1122823A3 (de) * 2000-01-31 2002-05-29 Hirschmann Austria GmbH Crimpkontakt
US6565376B2 (en) * 2000-02-18 2003-05-20 Yazaki Corporation Flat cable terminal
US6461188B2 (en) * 2000-06-02 2002-10-08 Saint-Gobain Glass France Solderable electrical connection element with a solder deposit
US6686544B2 (en) * 2001-04-25 2004-02-03 Autonetworks Technologies, Ltd. Wiring material and method for manufacturing the same
US6652310B2 (en) * 2001-12-19 2003-11-25 Yazaki Corporation Connecting member for flat circuit member and method of connecting the connecting member and the flat circuit member
US20040137802A1 (en) * 2002-10-07 2004-07-15 Wendling Hannes Jahn Crimp connector
US6799990B2 (en) 2002-10-07 2004-10-05 Tyco Electronics Amp Gmbh Crimp connector
US20070270020A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
CN101443961B (zh) * 2006-05-16 2011-05-18 Fci公司 具有订针连接的电触头
WO2007136498A2 (en) * 2006-05-16 2007-11-29 Fci Americas Technology, Inc. Electrical contact with stapled connection
WO2007136498A3 (en) * 2006-05-16 2008-04-03 Fci Americas Technology Inc Electrical contact with stapled connection
US7410384B2 (en) * 2006-05-16 2008-08-12 Fci Americas Technology, Inc. Electrical contact with stapled connection
US7422468B2 (en) * 2006-05-16 2008-09-09 Fci Americas Technology, Inc. Electrical contact with stapled connection
US20070270021A1 (en) * 2006-05-16 2007-11-22 Fci Americas Technology, Inc. Electrical contact with stapled connection
US20080205020A1 (en) * 2007-02-26 2008-08-28 Siemens Vdo Automotive Corporation Connection of wire to a lead frame
US7837494B2 (en) * 2007-02-26 2010-11-23 Continental Automotive Systems Us, Inc. Connection of wire to a lead frame
FR2935551A1 (fr) * 2008-09-02 2010-03-05 Nicomatic Sa Element de connexion electrique
US20140322993A1 (en) * 2012-01-18 2014-10-30 Yazaki Corporation Connecting structure and connecting method of flat circuit body and terminal
US20140329394A1 (en) * 2012-01-18 2014-11-06 Yazaki Corporation Connecting Structure and Connecting Method of Flat Circuit Body and Terminal
US9325089B2 (en) * 2012-01-18 2016-04-26 Yazaki Corporation Connecting structure and connecting method of flat circuit body and terminal
US9431720B2 (en) * 2012-01-18 2016-08-30 Yazaki Corporation Connecting structure and connecting method of flat circuit body and terminal
CN108631095A (zh) * 2017-03-16 2018-10-09 泰连德国有限公司 触头载体、电触头单元及制造现成的电缆的方法
US11024984B2 (en) 2017-03-16 2021-06-01 Te Connectivity Germany Gmbh Contact carrier, electrical contact unit and a method of producing a cable assembly
CN108631095B (zh) * 2017-03-16 2021-10-29 泰连德国有限公司 触头载体、电触头单元及制造现成的电缆的方法
US10103478B1 (en) * 2017-06-23 2018-10-16 Amazon Technologies, Inc. Water resistant connectors with conductive elements
US11881334B1 (en) * 2023-03-13 2024-01-23 Liming Ren FPC cable and data cable

Also Published As

Publication number Publication date
NO131045C (de) 1975-03-25
NL7108265A (de) 1972-01-03
GB1287865A (de) 1972-09-06
ES175184U (es) 1972-06-01
NO131045B (de) 1974-12-16
NL143738B (nl) 1974-10-15
BE769173A (fr) 1971-12-28
ZA713928B (en) 1972-02-23
DE2131216A1 (de) 1972-01-05
FR2100062A5 (de) 1972-03-17
BR7104073D0 (pt) 1973-04-12
CH524255A (de) 1972-06-15
AT313400B (de) 1974-01-15
DE2131216B2 (de) 1973-08-30
ES175184Y (es) 1973-03-01
SE362168B (de) 1973-11-26
CA932419A (en) 1973-08-21
DE2131216C3 (de) 1974-03-28

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