US3692583A - Desmutting etched aluminum alloys - Google Patents

Desmutting etched aluminum alloys Download PDF

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Publication number
US3692583A
US3692583A US119885A US3692583DA US3692583A US 3692583 A US3692583 A US 3692583A US 119885 A US119885 A US 119885A US 3692583D A US3692583D A US 3692583DA US 3692583 A US3692583 A US 3692583A
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US
United States
Prior art keywords
solution
deposit
containing solution
peroxydiphosphate
aluminum alloys
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US119885A
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English (en)
Inventor
Paul R Mucenieks
Dirk J Muyskens
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FMC Corp
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FMC Corp
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Filing date
Publication date
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Publication of US3692583A publication Critical patent/US3692583A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/12Light metals
    • C23G1/125Light metals aluminium
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3942Inorganic per-compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3945Organic per-compounds

Definitions

  • smut can be removed from aluminum alloy surfaces which are smutted as a result of treatment with an aqueous treating bath rapidly and effectively, and without damage to the aluminum, to produce bright surfaces, by using an aqueous solution containing enough mineral acid to get a pH of about 3.0 or lower, and preferably 0.2 to 0.7 (about 2 to 60% by weight of acid, preferably 10 to 30%), and 0.1 to 10% (and preferably 1 to 54%) by weight of a soluble peroxydiphosphate (calculated as potassium peroxydiphos phate).
  • the solutions will clean and brighten typical caustic-etched or otherwise smutted surfaces in a short time, of the order of a few seconds to a few minutes, at temperatures from about ambient to the boiling point, preferably 40 to 60 C.
  • the peroxydiphosphate ion may come from any soluble peroxydiphosphate, but is preferably the potassium salt K P O since this is commercially available.
  • Acid concentrations vary from about 2 to 60% by Weight, preferably to 30%.
  • the concentration should be high enough to give a pH of not higher than about ice 3.0, with optimum speed being obtained in the range of 0.2 to 0.7.
  • concentration and time needed will of course vary with the depth of smut deposit on the aluminum, with higher concentration and greater time being required to treat heavier deposits.
  • compositions may contain wetting agents to improve wetting of the surface, surface-treating agents such as fluoride, and even organic solvents if they are desired to treat the metal surface.
  • the cleaning reaction will go at ambient temperatures or lower, but is facilitated by mild heat. About 40 to 60 C. is the preferred temperature range. We prefer to avoid higher temperatures because they produce uncomfortable working conditions, but temperatures up to the boiling point may be used without interfering with the cleaning.
  • the process produces bright, smooth surfaces, free of residual films, in very short time, from as low as about 2 seconds under optimum conditions to about 5 minutes with heavy deposits and weaker solution.
  • Other advantages are lack of attack on the metal surface, and absence of toxic or corrosive fumes.
  • the solution is nontoxic, and can readily be se'wered after filtering out and neutralizing.
  • Nitrate containing solutions were excluded from the test because of heavy evolution of nitric oxides.
  • Solution B-Chrornate containing solution removed the black deposit, however, the surface remained dull and yellowish.
  • Solution C-Peroxydisulfate containing solution removed the black deposit incompletely. A layer of red deposit remained.
  • Solution 1--Peroxydiphosphate containing solution removed the smut completely, leaving a bright surface.
  • Solution BChron1ate containing solution did not remove the copper deposit completely. The deposit was removed when the surface was rinsed with running water.
  • Solution CPeroxydisulfate containing solution did not remove the smut. The deposit was not removed even by rubbing the surface after rinsing.
  • Solution 1--Peroxydiphosphate containing solution did not remove the deposit completely. The deposit was removed by rubbing slightly after rinsing.
  • Solution B-Chromate containing solution removed the deposit, surface was coated with heavy yellowish film.
  • Solution C-Peroxydisulfate containing solution did not remove the deposit. The deposit was removed when the surface was rinsed with running water.
  • Solution 1Peroxydiphosphate containing solution removed the smut completely, leaving a bright surface.
  • EXAMPLE 4 Tests were made with 6063 alloy, nominal composition of which is 0.4% silicon, 0.7% magnesium, balance aluminum. Panels were etched at 60 to 70 C. with 8% NaOH solution for minutes, until they were covered with black coating, rinsed and treated with the test solutions of Example 1 at 50 C. for seconds.
  • Solution A-Hydrogen peroxide containing solution removed the black coating incompletely, leaving a dark film.
  • Solution B-Chromate containing solution removed the black coating incompletely, leaving a dark film.
  • Solution CPeroxydisulfate containing solution removed the black deposit incompletely, leaving grey spots.
  • Solution 1--Peroxydiphosphate containing solution removed the smut completely, leaving a clean surface.
  • Solution A-Hydrogen peroxide containing solution removed black coating, however some dark film was left.
  • Solution EChromate containing solution removed the black deposit, however the surface remained covered with a yellowish grey film.
  • Solution 1Peroxydiphosphate containing solution removed the black coating completely, leaving a clean and bright surface.
  • Panels were etched at 60 to 70 C. with 8% NaOH solution for 10 minutes, rinsed and treated with test solution at 50 C. for 20 seconds.
  • Solution DHydrogen peroxide containing solution re moved the film, leaving a shiny surface.
  • Solution EChromate containing solution removed the film, however the surface remained with yellow-grey spots.
  • Solution F-Peroxydisulfate containing solution removed the film, however the surface remained dull.
  • Solution 2Peroxydiphosphate containing solution removed the film, leaving a shiny surface superior to that obtained with hydrogen peroxide.
  • EXAMPLE 7 Tests were made with 1060 alloy (99.60% aluminum, 0.25% silicon, 0.35% iron, 0.05% copper, 0.03% manganese, 0.03% magnesium, 0.05% zinc, 0.03% titanium). After boiling with tap water for 8 hours, the surface was covered with a black deposit. The cleaning solutions were applied at 50 C. for 20 seconds.
  • Solution FAmmonium persulfate containing solution removed the coating partially.
  • the method of desmutting an aluminum alloy which has been treated with an aqueous liquid and carries on its surface a resultant black smut which comprises heating the smutted alloy with an aqueous solution containing in solution from 0.1 to 10% of a peroxydiphosphate calculated as K P O equivalent, and a mineral acid which is not attacked by the peroxydiphosphate, in quantity sufficient to get a pH of 3.0 or less, for a time sufficient to desmut the alloy.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • ing And Chemical Polishing (AREA)
  • Polyurethanes Or Polyureas (AREA)
US119885A 1971-03-01 1971-03-01 Desmutting etched aluminum alloys Expired - Lifetime US3692583A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11988571A 1971-03-01 1971-03-01

Publications (1)

Publication Number Publication Date
US3692583A true US3692583A (en) 1972-09-19

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Family Applications (1)

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US119885A Expired - Lifetime US3692583A (en) 1971-03-01 1971-03-01 Desmutting etched aluminum alloys

Country Status (11)

Country Link
US (1) US3692583A (enrdf_load_stackoverflow)
JP (1) JPS536619B1 (enrdf_load_stackoverflow)
BE (1) BE779737A (enrdf_load_stackoverflow)
CH (1) CH577034A5 (enrdf_load_stackoverflow)
DE (1) DE2207728A1 (enrdf_load_stackoverflow)
ES (1) ES400229A1 (enrdf_load_stackoverflow)
FR (1) FR2128342B1 (enrdf_load_stackoverflow)
GB (1) GB1349423A (enrdf_load_stackoverflow)
IT (1) IT947542B (enrdf_load_stackoverflow)
NL (1) NL7202670A (enrdf_load_stackoverflow)
NO (1) NO131206C (enrdf_load_stackoverflow)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3969135A (en) * 1975-02-13 1976-07-13 Oxy Metal Industries Corporation Low temperature aluminum cleaning composition and process
US4244792A (en) * 1980-02-26 1981-01-13 Hixson Metal Finishing Method for stripping anodized aluminum and aluminum alloys
EP0281176A1 (de) * 1987-02-21 1988-09-07 Metallgesellschaft Ag Verfahren zur Vorbereitung von Werkstücken aus Aluminium oder dessen legierungen für die Lackierung
WO1997003227A1 (en) * 1995-07-13 1997-01-30 Kalinic Praha Spol. S.R.O. Surface treatment of products made of aluminium and aluminium alloys
WO2002022911A1 (en) * 2000-09-12 2002-03-21 Ecolab Inc. Cleaning composition and methods for manufacturing and using
WO2002086197A1 (en) * 2001-04-20 2002-10-31 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
US20040115468A1 (en) * 2002-01-31 2004-06-17 Joseph Wijenberg Jacques Hubert Olga Brazing product and method of manufacturing a brazing product
US20040121180A1 (en) * 2002-12-13 2004-06-24 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US20040131879A1 (en) * 2002-12-13 2004-07-08 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US20060121306A1 (en) * 2002-01-31 2006-06-08 Jacques Hubert Olga Wijenberg Brazing product and method of its manufacture
US20060157352A1 (en) * 2005-01-19 2006-07-20 Corus Aluminium Walzprodukte Gmbh Method of electroplating and pre-treating aluminium workpieces

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3969135A (en) * 1975-02-13 1976-07-13 Oxy Metal Industries Corporation Low temperature aluminum cleaning composition and process
US4244792A (en) * 1980-02-26 1981-01-13 Hixson Metal Finishing Method for stripping anodized aluminum and aluminum alloys
EP0281176A1 (de) * 1987-02-21 1988-09-07 Metallgesellschaft Ag Verfahren zur Vorbereitung von Werkstücken aus Aluminium oder dessen legierungen für die Lackierung
WO1997003227A1 (en) * 1995-07-13 1997-01-30 Kalinic Praha Spol. S.R.O. Surface treatment of products made of aluminium and aluminium alloys
WO2002022911A1 (en) * 2000-09-12 2002-03-21 Ecolab Inc. Cleaning composition and methods for manufacturing and using
US6982241B2 (en) 2000-09-12 2006-01-03 Ecolab Inc. Cleaning composition comprising an inorganic acid mixture and a cationic surfactant
US6489281B1 (en) 2000-09-12 2002-12-03 Ecolab Inc. Cleaning composition comprising inorganic acids, an oxidant, and a cationic surfactant
US6846401B2 (en) 2001-04-20 2005-01-25 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
WO2002086197A1 (en) * 2001-04-20 2002-10-31 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
AU2002316865B2 (en) * 2001-04-20 2006-07-20 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
CN1304643C (zh) * 2001-04-20 2007-03-14 克里斯铝轧制品有限公司 镀覆和预处理铝件方法
US20040115468A1 (en) * 2002-01-31 2004-06-17 Joseph Wijenberg Jacques Hubert Olga Brazing product and method of manufacturing a brazing product
US6994919B2 (en) 2002-01-31 2006-02-07 Corus Aluminium Walzprodukte Gmbh Brazing product and method of manufacturing a brazing product
US20060121306A1 (en) * 2002-01-31 2006-06-08 Jacques Hubert Olga Wijenberg Brazing product and method of its manufacture
US7294411B2 (en) 2002-01-31 2007-11-13 Aleris Aluminum Koblenz Gmbh Brazing product and method of its manufacture
US20040121180A1 (en) * 2002-12-13 2004-06-24 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US20040131879A1 (en) * 2002-12-13 2004-07-08 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US7056597B2 (en) 2002-12-13 2006-06-06 Corus Aluminium Walzprodukte Gmbh Brazing sheet product and method of its manufacture
US7078111B2 (en) 2002-12-13 2006-07-18 Corus Aluminium Walzprodukte Gmbh Brazing sheet product and method of its manufacture
US20060157352A1 (en) * 2005-01-19 2006-07-20 Corus Aluminium Walzprodukte Gmbh Method of electroplating and pre-treating aluminium workpieces

Also Published As

Publication number Publication date
CH577034A5 (enrdf_load_stackoverflow) 1976-06-30
NO131206C (enrdf_load_stackoverflow) 1975-04-23
DE2207728A1 (de) 1972-10-19
NL7202670A (enrdf_load_stackoverflow) 1972-09-05
JPS536619B1 (enrdf_load_stackoverflow) 1978-03-09
FR2128342A1 (enrdf_load_stackoverflow) 1972-10-20
NO131206B (enrdf_load_stackoverflow) 1975-01-13
BE779737A (fr) 1972-08-23
GB1349423A (en) 1974-04-03
ES400229A1 (es) 1974-12-16
FR2128342B1 (enrdf_load_stackoverflow) 1976-07-23
IT947542B (it) 1973-05-30

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