US3676371A - High output electrode with stabilized electric arc - Google Patents

High output electrode with stabilized electric arc Download PDF

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Publication number
US3676371A
US3676371A US7235A US3676371DA US3676371A US 3676371 A US3676371 A US 3676371A US 7235 A US7235 A US 7235A US 3676371D A US3676371D A US 3676371DA US 3676371 A US3676371 A US 3676371A
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US
United States
Prior art keywords
electrode
titanium
high output
electric arc
graphite
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Expired - Lifetime
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US7235A
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English (en)
Inventor
Dieter Zollner
Konrad Koziol
Bernhard Reichelt
Wolfgang Lippert
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C Conradty Nuernberg GmbH and Co KG
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Individual
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00Heating by electric discharge
    • H05B7/02Details
    • H05B7/06Electrodes
    • H05B7/08Electrodes non-consumable
    • H05B7/085Electrodes non-consumable mainly consisting of carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite

Definitions

  • ABSTRACT [30] Foreign Ap lication P i rit D t A high output electrode of carbon or graphite and method of making same, according to which the electrode has incor- Jan. 30, Germany ..P o t d th in a tita iun boron ombination o without carbides, said titanium-boron combination preferably containlll ..252/507 ing at least one f the Compounds and '53,, n [58] Field of Search ..252/507, 504, 503 1 Claim, No Drawings The high output operation of electric arc furnaces during which transformer outputs of approximately from 400 to 500 kVA/t are employed require graphite electrodes of high power transmitting ability.
  • the electric conductivity of the graphite material had, similar to the thermal shock resistance and the oxidation resistance, to be adapted to the increasing current densities and temperature loads. This was done by employing oil cokes of ever higher grade and very good graphitizing behavior, of higher graphitizing temperatures and additional pitch impregnation which require an additional fumace process for the ordinary finishing step for a post-coking. All of these steps are expensive and raise the costs of the manufacturing process of the electrode. In addition thereto, the impregnation of the electrode, which is necessary for lowering the specific electric resistance of the graphite material, frequently brings about an increased liability to form tears in the graphite electrode or to decrease the resistance of the electrode to breaking.
  • an object of the present invention to provide means for increasing the electric load of the electrode and for reducing its liability to oxidation, while maintaining its resistance against tears.
  • the finished graphite electrodes will contain titanium borides which will bring about a considerable reduction in the electric resistance of the electrode while increasing the resistance of the electrode against oxidation and while stabilizing the light are when the electrode is being used in the electric arc furnace.
  • the titanium borides may be added already directly to the mixture of the raw material which mixture customarily consists of a granular mixture of oil coke, tar and pitch. The said titanium borides will, while unchanged during the manufacturing process of the electrode, become effective only when the electrode is used in the electric arc furnace.
  • titanium monoboride TiB titanium monoboride TiB
  • TiB titanium diboride TiB
  • the titanium is able to absorb considerable quantifies of boron in solid solution so that also this type has the advantages inherent to the present invention.
  • a certain proportion of titanium carbide which may form during the graphitizing process at boundary surface reactions of the added particles with the carbon or graphite will have no disturbing or interfering influence.
  • the total content in titanium-boron compounds may amount to 20 percent, but preferably will be from 1 to 8 percent.
  • the introduction of the borides into the graphite electrode may be effected in difierent ways, namely:
  • reaction components By impregnating reaction components and introducing the same into the boron electrode prior to graphitizing the latter.
  • the titanium boron compounds will then form during the graphitizing process from a temperature of.
  • titaniumboron-alloys titanium monoboride and titanium diboride may be employed.
  • TiO and B 0 may be admixed to the electrode raw mixture, and in this instance during the graphitizing process there will be obtained TiO +B O +5 CTiB +5 CO, or 8 C, titanium and B o are added in which instance during the graphitizing process the following reaction is obtained 7Ti+3 B C+B O 7TiB+3 CO.
  • titanium components and boron components into an already burned electrode may be effected also by impregnation with titanium silicon compounds and boron organic compounds in organic solution with a subsequent dilution of the solution, for instance, by humidification so that a disintegration of such organic compounds will occur.
  • Such disintegration may also be carried out in a purely thermal way.
  • EXAMPLE I 7% by weight of oil coke with a granular size of from 4 to 8 mm 14% by weight of oil coke with a granular size of from 2 to 4 mm 18% by weight of oil coke with a granular size of from 0.5 to 2 mm 53.5% by weight of oil coke with a granular size of less than 0.5 mm 4% by weight of TiO dust with a granular size of less than 0.1 mm 3.5% by weight of B 0 with a granular size of less than 0.5 mm
  • the thus obtained product was then further processed in a manner customary with the manufacture of carbon or graphite electrodes, i.e., by mixing, pressing, glowing and graphetizing.
  • the thus obtained product was then further processed in a manner customary with the manufacture of carbon or graphite electrodes, by mixing, pressing, glowing, and graphetizing, which steps have no harmful effect upon the stabilizing effect of TiO Electrodes produced in conformity with the present invention can absorb a considerably higher electric load, have a higher resistance against oxidation and are characterized by a great stability of the light arc, which is in contrast to normal carbon or graphite electrodes.
  • Example I TiO 2 dust with a granular size of less than 0.1 mm has been mentioned, the granular size of TiO, may advantageously be less than 60/],000 mm.
  • a high output electrode of carbon material especially carbon electrode and graphite electrode, which includes a titanium-boron combination consisting of at least one of the compounds TiB and TiB of from 1 to 8 percent to thereby improve the oxidation resistance, electrical load ability, and electric arc stability for light are furnace means used in steel making and a remaining part of the electrode amounting to percent and more consists of graphite.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Discharge Heating (AREA)
  • Ceramic Products (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Furnace Details (AREA)
US7235A 1969-01-30 1970-01-30 High output electrode with stabilized electric arc Expired - Lifetime US3676371A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19691904408 DE1904408A1 (de) 1969-01-30 1969-01-30 Hoechstleistungselektrode mit stabilisiertem Lichtbogen

Publications (1)

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US3676371A true US3676371A (en) 1972-07-11

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US7235A Expired - Lifetime US3676371A (en) 1969-01-30 1970-01-30 High output electrode with stabilized electric arc

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US (1) US3676371A (enExample)
AT (1) AT298087B (enExample)
BE (1) BE745161A (enExample)
CA (1) CA922384A (enExample)
CH (1) CH544474A (enExample)
DE (1) DE1904408A1 (enExample)
ES (1) ES374541A1 (enExample)
FI (1) FI50577C (enExample)
FR (1) FR2029694A1 (enExample)
GB (1) GB1283562A (enExample)
LU (1) LU60219A1 (enExample)
NO (1) NO124752B (enExample)
SE (1) SE346197B (enExample)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4161433A (en) * 1977-12-05 1979-07-17 Oronzio De Nora Impianti Elettrochimici S.P.A. Decomposition of alkali metal amalgams
WO1982001018A1 (en) * 1980-09-11 1982-04-01 Lakes Carbon Corp Great Titanium diboride-graphite composites
EP0084059A4 (en) * 1981-07-27 1984-05-17 Great Lakes Carbon Corp TiB2-GRAPHITE COMPOSITE.
US4465581A (en) * 1981-07-27 1984-08-14 Great Lakes Carbon Corporation Composite of TiB2 -graphite
US6376977B1 (en) * 1999-06-08 2002-04-23 Shin-Etsu Chemical Co., Ltd. Silicon electrode plate
WO2004046262A3 (en) * 2002-11-15 2004-08-05 Univ Utah Integral titanium boride coatings on titanium surfaces and associated methods
US20070018139A1 (en) * 2005-05-10 2007-01-25 Chandran K S R Nanostructured titanium monoboride monolithic material and associated methods
US20080048154A1 (en) * 2003-09-20 2008-02-28 Djamschid Amirzadeh-Asl Method for Improving the Durability of Carbon or Graphite Electrodes by Using Tio2 -Containing Products
US20100176339A1 (en) * 2009-01-12 2010-07-15 Chandran K S Ravi Jewelry having titanium boride compounds and methods of making the same
US8211278B2 (en) 2009-07-28 2012-07-03 Alcoa Inc. Composition for making wettable cathode in aluminum smelting
CN102822392A (zh) * 2010-03-30 2012-12-12 日本电极株式会社 精炼铝用阴极碳块及其制造方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4439382A (en) * 1981-07-27 1984-03-27 Great Lakes Carbon Corporation Titanium diboride-graphite composites
US4377463A (en) 1981-07-27 1983-03-22 Great Lakes Carbon Corporation Controlled atmosphere processing of TiB2 /carbon composites
JPS58501172A (ja) * 1981-07-27 1983-07-21 グレ−ト レ−クス カ−ボン コ−ポレ−シヨン 焼結耐火硬質金属
JPS59108294A (ja) * 1982-11-19 1984-06-22 ユニオン,カ−バイド,コ−ポレ−シヨン 黒鉛電極の製造方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1024257A (en) * 1905-04-27 1912-04-23 Gen Electric Electrode.
US3065088A (en) * 1959-09-30 1962-11-20 Union Carbide Corp Oxidation-resistant graphite article and method
US3174872A (en) * 1963-01-08 1965-03-23 Union Carbide Corp Oxidation resistant carbon refractory articles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1024257A (en) * 1905-04-27 1912-04-23 Gen Electric Electrode.
US3065088A (en) * 1959-09-30 1962-11-20 Union Carbide Corp Oxidation-resistant graphite article and method
US3174872A (en) * 1963-01-08 1965-03-23 Union Carbide Corp Oxidation resistant carbon refractory articles

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4161433A (en) * 1977-12-05 1979-07-17 Oronzio De Nora Impianti Elettrochimici S.P.A. Decomposition of alkali metal amalgams
WO1982001018A1 (en) * 1980-09-11 1982-04-01 Lakes Carbon Corp Great Titanium diboride-graphite composites
US4376029A (en) * 1980-09-11 1983-03-08 Great Lakes Carbon Corporation Titanium diboride-graphite composits
EP0084059A4 (en) * 1981-07-27 1984-05-17 Great Lakes Carbon Corp TiB2-GRAPHITE COMPOSITE.
US4465581A (en) * 1981-07-27 1984-08-14 Great Lakes Carbon Corporation Composite of TiB2 -graphite
US6376977B1 (en) * 1999-06-08 2002-04-23 Shin-Etsu Chemical Co., Ltd. Silicon electrode plate
US7264682B2 (en) 2002-11-15 2007-09-04 University Of Utah Research Foundation Titanium boride coatings on titanium surfaces and associated methods
WO2004046262A3 (en) * 2002-11-15 2004-08-05 Univ Utah Integral titanium boride coatings on titanium surfaces and associated methods
US20050208213A1 (en) * 2002-11-15 2005-09-22 University Of Utah Research Foundation Titanium boride coatings on titanium surfaces and associated methods
US7820129B2 (en) * 2003-09-20 2010-10-26 Sachtleben Chemie Gmbh Method for improving the durability of carbon or graphite electrodes by using Tio2—containing products
US20080048154A1 (en) * 2003-09-20 2008-02-28 Djamschid Amirzadeh-Asl Method for Improving the Durability of Carbon or Graphite Electrodes by Using Tio2 -Containing Products
US20070235701A1 (en) * 2005-05-10 2007-10-11 Chandran K S R Nanostructured titanium monoboride monolithic material and associated methods
US7459105B2 (en) 2005-05-10 2008-12-02 University Of Utah Research Foundation Nanostructured titanium monoboride monolithic material and associated methods
US7501081B2 (en) 2005-05-10 2009-03-10 University Of Utah Research Foundation Nanostructured titanium monoboride monolithic material and associated methods
US20070018139A1 (en) * 2005-05-10 2007-01-25 Chandran K S R Nanostructured titanium monoboride monolithic material and associated methods
US20100176339A1 (en) * 2009-01-12 2010-07-15 Chandran K S Ravi Jewelry having titanium boride compounds and methods of making the same
US8211278B2 (en) 2009-07-28 2012-07-03 Alcoa Inc. Composition for making wettable cathode in aluminum smelting
CN102822392A (zh) * 2010-03-30 2012-12-12 日本电极株式会社 精炼铝用阴极碳块及其制造方法
EP2554715A4 (en) * 2010-03-30 2015-03-11 Nippon Electrode Co Ltd CATHODIC CARBON BLOCK FOR ALUMINUM FUSION PURPOSES AND METHOD FOR PRODUCING THE SAME
CN102822392B (zh) * 2010-03-30 2015-07-08 日本电极株式会社 精炼铝用阴极碳块及其制造方法

Also Published As

Publication number Publication date
ES374541A1 (es) 1972-01-01
AT298087B (de) 1972-04-25
CA922384A (en) 1973-03-06
SE346197B (enExample) 1972-06-26
BE745161A (fr) 1970-07-01
LU60219A1 (enExample) 1970-03-23
DE1904408A1 (de) 1970-08-06
GB1283562A (en) 1972-07-26
NO124752B (enExample) 1972-05-29
FI50577C (fi) 1976-04-12
FR2029694A1 (enExample) 1970-10-23
CH544474A (de) 1973-11-15
DE1904408B2 (enExample) 1975-02-13
FI50577B (enExample) 1975-12-31

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