US3652430A - Electrolytic condensation of carboxylic acids - Google Patents
Electrolytic condensation of carboxylic acids Download PDFInfo
- Publication number
- US3652430A US3652430A US774415A US3652430DA US3652430A US 3652430 A US3652430 A US 3652430A US 774415 A US774415 A US 774415A US 3652430D A US3652430D A US 3652430DA US 3652430 A US3652430 A US 3652430A
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- United States
- Prior art keywords
- percent
- electrolysis
- electrodes
- acids
- carboxylic acids
- Prior art date
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- Expired - Lifetime
Links
- 150000001735 carboxylic acids Chemical class 0.000 title abstract description 16
- 238000009833 condensation Methods 0.000 title abstract description 13
- 230000005494 condensation Effects 0.000 title abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 28
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 31
- 239000002253 acid Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 13
- 239000002904 solvent Substances 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000005868 electrolysis reaction Methods 0.000 abstract description 35
- 150000002148 esters Chemical class 0.000 abstract description 16
- 238000006386 neutralization reaction Methods 0.000 abstract description 14
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 abstract description 3
- 239000007795 chemical reaction product Substances 0.000 abstract description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 abstract description 3
- 150000002763 monocarboxylic acids Chemical class 0.000 abstract description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 36
- 239000011541 reaction mixture Substances 0.000 description 13
- 229910052697 platinum Inorganic materials 0.000 description 12
- 239000002585 base Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000004744 fabric Substances 0.000 description 9
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 7
- -1 polypropylene Polymers 0.000 description 7
- 238000006612 Kolbe reaction Methods 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- ALOUNLDAKADEEB-UHFFFAOYSA-N dimethyl sebacate Chemical compound COC(=O)CCCCCCCCC(=O)OC ALOUNLDAKADEEB-UHFFFAOYSA-N 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- UOBSVARXACCLLH-UHFFFAOYSA-N monomethyl adipate Chemical compound COC(=O)CCCCC(O)=O UOBSVARXACCLLH-UHFFFAOYSA-N 0.000 description 5
- 239000010970 precious metal Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000011229 interlayer Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229910000851 Alloy steel Inorganic materials 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910001260 Pt alloy Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000010953 base metal Substances 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 229940014772 dimethyl sebacate Drugs 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 229910000629 Rh alloy Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 229960002887 deanol Drugs 0.000 description 2
- 239000012972 dimethylethanolamine Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000004494 ethyl ester group Chemical group 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
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- 239000010931 gold Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000010948 rhodium Substances 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- GTQHJCOHNAFHRE-UHFFFAOYSA-N 1,10-dibromodecane Chemical compound BrCCCCCCCCCCBr GTQHJCOHNAFHRE-UHFFFAOYSA-N 0.000 description 1
- ZSDQQJHSRVEGTJ-UHFFFAOYSA-N 2-(6-amino-1h-indol-3-yl)acetonitrile Chemical compound NC1=CC=C2C(CC#N)=CNC2=C1 ZSDQQJHSRVEGTJ-UHFFFAOYSA-N 0.000 description 1
- CXURGFRDGROIKG-UHFFFAOYSA-N 3,3-bis(chloromethyl)oxetane Chemical compound ClCC1(CCl)COC1 CXURGFRDGROIKG-UHFFFAOYSA-N 0.000 description 1
- MBGYSHXGENGTBP-UHFFFAOYSA-N 6-(2-ethylhexoxy)-6-oxohexanoic acid Chemical compound CCCCC(CC)COC(=O)CCCCC(O)=O MBGYSHXGENGTBP-UHFFFAOYSA-N 0.000 description 1
- 229910001020 Au alloy Inorganic materials 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000005684 Liebig rearrangement reaction Methods 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- SHCSFZHSNSGTOP-UHFFFAOYSA-N Methyl 4-pentenoate Chemical compound COC(=O)CCC=C SHCSFZHSNSGTOP-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SUAKHGWARZSWIH-UHFFFAOYSA-N N,N‐diethylformamide Chemical compound CCN(CC)C=O SUAKHGWARZSWIH-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000004181 carboxyalkyl group Chemical group 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000011208 chromatographic data Methods 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
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- 239000011888 foil Substances 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- JILPJDVXYVTZDQ-UHFFFAOYSA-N lithium methoxide Chemical compound [Li+].[O-]C JILPJDVXYVTZDQ-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 1
- ZXGNDEDCKFURJV-UHFFFAOYSA-N n-(10-acetamidodecyl)acetamide Chemical compound CC(=O)NCCCCCCCCCCNC(C)=O ZXGNDEDCKFURJV-UHFFFAOYSA-N 0.000 description 1
- HNBDRPTVWVGKBR-UHFFFAOYSA-N n-pentanoic acid methyl ester Natural products CCCCC(=O)OC HNBDRPTVWVGKBR-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- NZGDDIUIXYFYFO-UHFFFAOYSA-N octane-2,7-dione Chemical compound CC(=O)CCCCC(C)=O NZGDDIUIXYFYFO-UHFFFAOYSA-N 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
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- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/29—Coupling reactions
Definitions
- the invention relates to the electrolytic condensation of carboxylic acids which is known under the name Kolbe synthesis.
- Electrolytic condensation of carboxylic acids is a method for reacting substituted or unsubstituted carboxylic acids with elimination of carbon dioxide according to the equation:
- R denotes an alkyl radical which may bear carboxyalkyl groups or acylated amino groups as substituents.
- a high current density may be used in which case a high degree of neutralization is required to achieve adequate cell voltages, i.e., a considerable proportion of the acid has to be neutralized prior to electrolysis so that the solution has adequate conductance. It is also possible to be content with a low degree of neutralization but then high current densities cannot be used. In the former case it is comparatively difficult to process the reaction mixture because a small amount of reaction product has to be separated from a large amount of salt. In the second case long reaction periods have to be accepted.
- Degree of neutralization is defined as the molar proportion of the organic carboxylic acid which is neutralized with a base prior to electrolysis in order to achieve the necessary conductance in the electrolysis system.
- the process is particularly important for the production of diesters of sebacic acid from hemiesters of adipic acid, particularly the methyl or ethyl esters, and for the synthesis of N,N'- diacetyl-decamethylenediamine from epsilonacetylaminocaproic acid, of 1,10-dibromodecane from omega-bromocaproic acid and of octane-2,7-dione from lawlinic acid.
- Electrochemical condensation is carried out using solvents, for example water, but preferably using nonaqueous solvents such as lower alcohols, for example those having one to four carbon atoms such as methanol, ethanol, ethylene glycol and isopropanol, or N,N-dialkylamides of lower alkanedicarboxylic acids, for example those having one to five carbon atoms whose alkyl radicals contain not more than three carbon atoms, particularly dimethylformamide, diethylformamide, dimethylacetamide or diethylacetamide, or using N-methylpyrrolidone, or a mixture of solvents with or without water. Generally 10 to 20 percent by weight solutions of the carboxylic acids to be electrolyzed are used.
- the degree of neutralization is adjusted by adding bases prior to electrolysis. It is kept at less than 10 percent and preferably at only 2 to 5 percent.
- the bases used may be aqueous alkalies such as caustic soda solution, caustic potash solution, sodium or potassium carethylate, sodium carbonate or potassium carbonate; in all cases, ammonia or bases having adequate basicity such as dimethylamine, trimethylamine, triethylamine or alkanolamines such as dimethylethanolamine or morpholine, may also be used.
- the process is advantageously carried out in electrolytic cells having pairs of vibrating electrodes such as are described in detail for example in British Pat. application No. 30712/66.
- Electrodes are liquid-permeable, for example in the form of netting, expanded metal or screens and are arranged opposite to each other at a very small distance of less than 1 mm,, preferably of from 0.1 to 0.3 mm.
- a layer of woven or non-woven glass fiber cloth, paper, polyamide cloth, polyester cloth, polyvinyl chloride cloth, polypropylene cloth or polytetrafluoroethylene cloth, which is permeable to liquid is provided between the electrodes as a spacer and insulator.
- the electrodes are held in position by suitable mechanical means made of alloy steel, titanium, aluminum (particularly anodized aluminum), polyvinyl chloride, polypropylene, polyethylene or glass.
- the pair of horizontal electrodes is preferably vibrated perpendicularly to their planes with a frequency of from 1 to 1,000 cycles per second and an amplitude of 0.3 to 2 mm.
- Platinum, alloys of platinum and rhodium or of platinum and iridium, gold, alloys of gold and platinum, for example Au:Pt :10, platinized titanium or tantalum, or titanium or tantalum which'have been gilded, are suitable as the material for the anodes.
- the material for the cathodes is not critical; all that is necessary is that it should not corrode in the weakly acid electrolytes when no current is passing.
- Platinum, alloy steel, nickel or titanium are suitable. Platinum and nickel have the advantage of low hydrogen overvoltage.
- FIG. 1 is a sectional elevation of an electrolytic cell
- FIGS. 2 and 3 illustrate embodiments of pairs of electrodes.
- the electrolytic cell shown diagrammatically in FIG. 1 is a convenient embodiment given by way of example. It consists of an electrolysis vessel 1 provided with a cover 2.
- the electrolysis vessel contains a horizontal pair of electrodes consisting of a cathode netting 3 and an anode netting 4 which are kept apart from each other by a coarsely porous insulating material 5.
- the two nettings are pressed together by two wheel-shaped members 6 and 7 of suitable plastics which are secured at the lower end of the axis 8 of a vibrator. Contact is made with the nettings by contacts 9 and 10 which in turn are connected with the vibrator axis 8 (sewing as an electric lead) and with a flexible lead 11.
- the vibrator axis 8 is carried by a vibrator 12 and is passed into the cell through a rubber membrane 13 which gives a gastight seal.
- the apparatus is also provided with a glass electrode 14, a thermometer 15, a dropping funnel l6 and an offgas pipe through a brine-cooled reflux condenser 17.
- the cell stands in a waterbath (not shown) through which tap water fiows for the purpose of cooling.
- liquid-permeable cathode of the said type with a liquid-permeable anode. It is very difficult to prepare liquidpermeable anodes having good resistance to corrosion if it is not desired to use anodes made wholly of precious metal which are too expensive for large scale manufacture. It is preferable to use composite electrodes, i.e., those consisting of a base metal, for example aluminum or an alloy thereof for example with l to 3 percent of magnesium, having a coating of precious metal, particularly of platinum. The layer of precious metal then need only be from about 3 to 70 microns in thickness. It is essential that the coating of precious metal is continuous. Parts which are not covered with precious metal may be covered with a plastics resin or paint which is insoluble in the reaction medium.
- the pair of electrodes formed by anode, insulating layer and cathode may be disposed horizontally or vertically in the electrolytic cell and then in the reaction mixture.
- the pair of electrodes may be vibrated perpendicular or parallel to the macroscopic surface of the electrodes.
- FIGS. 2 and 3 Two possibilities are shown in FIGS. 2 and 3 which have proved to be particularly suitable.
- FIG. 2 illustrates a pair of electrodes which vibrates perpendicularly to the planes of the electrodes while
- FIG. 3 illustrates a pair of electrodes which vibrates parallel to the planes of the electrodes.
- the anode is a circular or square plate consisting of a base metal 18 covered on one side with a thin layer 19 of platinum.
- a liquid-permeable insulating layer and the liquidpermeable cathode 3 are placed on top of the anode.
- the sides of the base metal of the anode which are not covered by platinum are coated with plastics 20 to protect them from corrosion.
- the pair of electrodes is submerged in the reaction mixture contained in the electrode vessel 1.
- the axis 8 of the vibrator passes through the cover 2 of the electrolysic cell and is driven by the vibrator 12.
- the output of the apparatus may easily be increased by arranging two or more pairs of electrodes in series one above the other in an analogous manner as bipolar units.
- the vibrator axis may serve at the same time for clamping together and as electric return lead.
- the electrodes vibrate parallel to the surface (as in FIG. 3) separate bolts have to be passed through for clamping.
- the current density may be set at a high figure in spite ofthe low degree of neutralization. Current densities of 25 to 50 amperes per square decimeter are immediately possible industri ally. Cell voltages of from 5 to 18, particularly from 8 to 12, volts are generally used.
- the reaction temperature is usually kept at from 30 to 65 C. It has been found that in methanol solutions a flat minimum of the cell voltage occurs at 40 to 55 C.
- Conversion of carboxylic acids may be very high, for example more than 90 percent, by reason of the low degree of neutralization, and this has an advantageous effect on the processing of the reaction mixture.
- the cell voltage declines during electrolysis although a relatively nonpolar product accumulates, whereas in conventional methods the cell voltage increases during electrolysis and the increase may exceed 100 percent ofthe original value.
- the process may be carried out continuously at a high concentration of the electrolysis products and a low concentration of the acid to be electrolyzed without impairment of the yield.
- the anodic oxidation of the product thus plays no part, i.e., in spite of the low concentration of the starting materials these are preferentially reacted at the electrodes.
- reaction mixture (illustrated later by way of example with reference to the synthesis of sebacic esters) is very simple.
- Countercurrent extraction with organic solvents for example octane or cyclohexane, such as is necessary in the prior art methods, can be dispensed with.
- the solvent is advantageously distilled off from the reaction mixture in a falling film evaporator.
- the bottom contains a mixture of sebacic esters, unreacted hemiesters of adipic acid, precipitated salt of the hemiester and low boiling C monocarboxylic esters formed as byproducts (these are particularly methyl valerate, methyl allylacetate, methylw-alkoxyvalerates and methylw-hydroxyvalerate) and the salts and unreacted hemiesters may be separated therefrom by extraction with water.
- the sebacic esters and the byproducts remaining in the organic phase may be separated by distillation or by freezing out the sebacic ester and filtering it off.
- the mixture remaining after distilling off the residue may also be separated into its components by filtering off precipitated salts, freezing out the sebacic esters from the filtrate and separating by distillation the unreacted hemiesters of adipic acid and the byproducts.
- a horizontal pair of electrodes is mounted in a glass electrolytic cell 1 as shown diagrammatically in FIG. 1 which is provided with a polyethylene cover 2 .
- This consists of a circular cathode netting 3 (nickel, 400 meshes per cm?) and an anode netting 4 of the same size made of an alloy of platinum and rhodium and having 1,024 meshes per cm. which are insulated from each other by a coarsely porous non-woven glass fiber fabric 5 having a thickness of 0.15 mm.
- the two nettings are pressed together by two wheel-shaped members 6 and 7 of polypropylene and are secured at the lower end of a vibrator axis 8.
- contacts 9 and 10 which are connected with the electrical supply through the vibrator shaft 8 serving as an electrical conductor and a flexible lead 11.
- the vibrator shaft 8 is secured to a vibrator 12 (40 watts, 50 cycles per second) and passes into the cell 1 through a rubber membrane 13 which gives a gastight seal.
- the apparatus is also provided with a glass electrode 14, a thermometer 15, a dropping funnel 16 and an offgas outlet through a brine cooled reflux condenser 17.
- the cell stands in a bath (not shown) of flowing tap water to keep it cool.
- Electrolysis is carried out at 10.0 amperes, i.e., a current density of 25 amperes per dm. with reference to the exposed area of netting of40 cm*.
- the temperature is kept at 42 C.
- the cell voltage at the beginning of the electrolysis is l4.8 volts, after 1 hour it is 14.3 volts, after 2 hours 13.9 volts, after 3 hours 12.7 volts and after 4 hours and 12 minutes (the end) 10.5 volts. During this period the pH value is raised from 5.1 to 7.0. The amount of current passed through corresponds to a conversion of 132 percent, with reference to the free hemiester.
- EXAMPLE 6 333 g. of a mixture of 400 g. of monomethyl adipate, 587.4 g. of methanol and 12.6 g. of triethylamine is introduced into the electrolytic cell described in Example 1 at the beginning of electrolysis. 2 hours and 44 minutes later (i.e., after reaching a theoretical current conversion of 132 percent at 10 amperes and a current density of 25 amperes per cm?) further mixture is dripped in continuously at the rate of 2 grams per minute and an equivalent amount of reaction mixture is withdrawn. During this continuous period the cell voltage remains constant at 18.5 volts and the pH value at 6.8. Working up three fractions, each of 290 g., gives the following results:
- EXAMPLE 7 A mixture of 14 g. of monomethyl adipate, 73.5 g. of sebacic ester, 8.05 g. of 29.5 percent sodium methylate solution and 254.4 g. of methanol is introduced at the beginning of electrolysis in the electrolytic cell described in Example 1. This mixture corresponds to the mixture described in Example 1 after 95 percent conversion of the free hemiester with an 80 percent yield.
- the cell voltage at the beginning of electrolysis is 16.8 volts, after 1 hour it is 15.0 volts, after 2 hours 14.0 volts, after 3 hours 12.5 volts and after 4 hours 12 minutes (the end) it is 11.0 volts.
- the pH value rises from 5.1 to 7.2.
- the yield of sebacic ester is 82.2 percent and the current efficiency is 60.6 percent.
- EXAMPLE 9 A vertical glass tube having an internal diameter of 100 mm. and a height of 1,000 mm. is used as the electrolytic cell.
- a Liebig condenser is arranged parallel to the tube and is connected with the tube by horizontal pipes at the top and bottom.
- Six pairs of electrodes (diameter 88 mm., spacing 100 mm.) are mounted on a vibrator shaft in the cell; the pairs of electrodes have the composition as described in Example 1.
- the pairs of electrodes are connected electrically in series by shaft sections of anodized aluminum coated with condensation lacquer.
- the pair of electrodes is as shown in FIG. 2 and consists of a horizontal circular base plate of aluminum 18 onto which is bonded a smooth platinum foil 19 having a thickness of 40 microns by means of a conducting synthetic resin adhesive.
- the sides of the base plate which are not covered with platinum are coated at 20 with a polyether containing chlorine such as is sold under the registered trade mark PENTON.
- the interlayer is a polyester cloth having 50 meshes per cm.
- the cathode 3 is an alloy steel netting having 100 meshes per cm. The interlayer and the cathode are pressed against the platinum anode by means of a propylene member shaped like a spoked wheel (not shown).
- the pair of electrodes is placed in an electrolytic vessel 1 of glass and is vibratedwith an electromagnetic vibrator 12; the vibrations are perpendicular to the surface of the electrodes and have an amplitude of 1 mm. and a frequency of 50 cp.
- electrolysis 400 g. of a solution of l60 g. of monomethyl adipate in methanol, which has been neutralized to the extent of 5 percent with sodium methylate, is placed in the cell.
- Electrolysis is carried on at amperes corresponding to a current density of 25 amperes per dm. and at a temperature of 42 C. 3 hours and 32 minutes later (corresponding to a theoretical current conversion of 132 percent) electrolysis is stopped.
- the cell voltage falls continually from 15.5 volts at the beginning to l 1.0 volts at the end.
- the reaction mixture is worked up to give a yield of dimethyl sebacate of 81.5 percent and a current efficiency of 60 percent. These voltages and yields substantially correspond to the values obtained under the same conditions with a double netting arrangement.
- EXAMPLE 11 400 g. of a solution of 120 g. of mono-2-ethylhexyl adipate in methanol which has been neutralized to the extent of 10 percent with sodium methylate is placed in the electrolytic cell described in Example 10 at the beginning of electrolysis. Electrolysis is carried on at 8 amperes corresponding to a current density of amperes per dm. and at a temperature of 45 C. The vibrator operates at 50 cycles per second and an amplitude of 1.5 mm. After exactly 2 hours corresponding to a theoretical current conversion of 142 percent the electrolysis is stopped. During electrolysis the current is stopped for 10 seconds at intervals of 10 minutes. In this way the voltages vary within a fairly narrow range of from 15 to 17 volts.
- the pair of electrodes consists of a vertical square base plate of aluminum 18 to which a smooth foil 19 of platinum having a thickness of 60 microns is bonded on one side.
- the platinum foil is bent over the top edge of the base plate and at the upper narrow side contacts the vibrator shaft.
- the surface of the aluminum plate which is not covered by platinum is coated with chlorinated polyether.
- a polyester fabric having 50 meshes per cm. serves as interlayer 5 and a titanium netting with 13 meshes per cm. serves as cathode 3. Cathode and interlayer are pressed onto the anode by means of four bolts passing throughat the corners of the square.
- the cell voltage drops during electrolysis from 15 to 12 volts.
- Working up the reaction mixture gives a yield of 81 percent of dimethyl sebacate at a current efficiency of 60 percent.
- a process for electrochemical condensation of an organic compound selected from the group consisting of alkanecarboxylic acids, hemiesters of alkanedicarboxylic acids and aminoalkanecarboxylic acids which comprises placing said organic compound in an electrolytic cell having vibrating pairs of electrodes and thereafter passing a current through said cell, said current having a density greater than 10 amperes per dmF, wherein the degree of neutralization of the organic com pound is less than 10 percent, and wherein the cell voltage is from 5 to 18.
- anode is formed by a platinum foil or screen having a thickness of from 3 to 70 microns which is bonded by means of an electrically conducting adhesive to a flat base plate.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyamides (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE1967B0095375 DE1643693B2 (de) | 1967-11-11 | 1967-11-11 | Verfahren zur herstellung von sebacinsaeuredimethylester durch elektrolytische kondensation von adipinsaeuremonomethylester |
DE19671643693 DE1643693C3 (de) | 1967-11-11 | 1967-11-11 | Verfahren zur Herstellung von Sebacinsäuredimethylester durch elektrolytische Kondensation von Adipinsäuremonomethylester |
DE19681802865 DE1802865A1 (de) | 1967-11-11 | 1968-10-12 | Verfahren zur elektrolytischen Kondensation von Carbonsaeuren |
Publications (1)
Publication Number | Publication Date |
---|---|
US3652430A true US3652430A (en) | 1972-03-28 |
Family
ID=27180970
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US774415A Expired - Lifetime US3652430A (en) | 1967-11-11 | 1968-11-08 | Electrolytic condensation of carboxylic acids |
Country Status (8)
Country | Link |
---|---|
US (1) | US3652430A (enrdf_load_stackoverflow) |
AT (1) | AT288346B (enrdf_load_stackoverflow) |
BE (1) | BE723694A (enrdf_load_stackoverflow) |
CH (1) | CH506451A (enrdf_load_stackoverflow) |
DE (2) | DE1643693B2 (enrdf_load_stackoverflow) |
FR (1) | FR1591366A (enrdf_load_stackoverflow) |
GB (1) | GB1250212A (enrdf_load_stackoverflow) |
NL (1) | NL6816045A (enrdf_load_stackoverflow) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3787299A (en) * | 1970-03-28 | 1974-01-22 | Basf Ag | Electrolytic condensation of carboxylic acids |
US3879271A (en) * | 1972-10-04 | 1975-04-22 | Basf Ag | Production of diesters of dicarboxylic acids by electrochemical condensation of monoesters of dicarboxylic acids |
US3941666A (en) * | 1973-07-20 | 1976-03-02 | Hoechst Aktiengesellschaft | Process for the preparation of N-(α-alkoxyethyl)-carboxylic acid amides |
US4011145A (en) * | 1974-07-19 | 1977-03-08 | Basf Aktiengesellschaft | Electrochemical manufacture of aromatic esters |
US4124453A (en) * | 1975-09-29 | 1978-11-07 | National Research Development Corporation | Electrochemical processes |
US5021131A (en) * | 1990-05-17 | 1991-06-04 | E. I. Du Pont De Nemours And Company | Optically pure 1,4-diols |
GB2392920A (en) * | 2002-09-12 | 2004-03-17 | Univ Hull | Method of reacting carboxylic acids by electro-osmosis |
WO2016170075A1 (de) * | 2015-04-24 | 2016-10-27 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur elektrochemischen umwandlung von fettsäuren und anlage zur durchführung des verfahrens |
US10143222B2 (en) * | 2013-07-05 | 2018-12-04 | Charles Adriano Duvoisin | Compact device for electrolytic sterilization of food and utensils |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3576018D1 (de) * | 1984-11-29 | 1990-03-15 | Varta Batterie | Galvanisches element mit einer polymerelektrode. |
US5021132A (en) * | 1990-08-07 | 1991-06-04 | Sandoz Ltd. | Electrochemical process for preparing 4,4'-dinitrostilbene-2,2'-disulfonic acid and the salts thereof |
DE102018201287A1 (de) | 2018-01-29 | 2019-08-01 | Siemens Aktiengesellschaft | Poröse Elektrode zur elektrochemischen Umsetzung organischer Verbindungen in zwei nicht mischbaren Phasen in einem elektrochemischen Flussreaktor |
US11512401B2 (en) | 2019-01-14 | 2022-11-29 | Gridthink Inc. | Process for short chain alkane synthesis while maintaining faradaic efficiency |
CN110016684B (zh) * | 2019-04-08 | 2021-03-16 | 天津大学 | 一种由氨基酸电解制备烯胺的方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE855403C (de) * | 1944-07-27 | 1952-11-13 | Basf Ag | Verfahren zur Herstellung organischer Verbindungen durch Elektrolyse von Carbonsaeuren |
-
1967
- 1967-11-11 DE DE1967B0095375 patent/DE1643693B2/de active Granted
-
1968
- 1968-10-12 DE DE19681802865 patent/DE1802865A1/de active Pending
- 1968-11-07 CH CH1662068A patent/CH506451A/de not_active IP Right Cessation
- 1968-11-08 US US774415A patent/US3652430A/en not_active Expired - Lifetime
- 1968-11-08 FR FR1591366D patent/FR1591366A/fr not_active Expired
- 1968-11-08 GB GB1250212D patent/GB1250212A/en not_active Expired
- 1968-11-11 NL NL6816045A patent/NL6816045A/xx unknown
- 1968-11-11 AT AT1094468A patent/AT288346B/de not_active IP Right Cessation
- 1968-11-12 BE BE723694D patent/BE723694A/xx unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE855403C (de) * | 1944-07-27 | 1952-11-13 | Basf Ag | Verfahren zur Herstellung organischer Verbindungen durch Elektrolyse von Carbonsaeuren |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3787299A (en) * | 1970-03-28 | 1974-01-22 | Basf Ag | Electrolytic condensation of carboxylic acids |
US3879271A (en) * | 1972-10-04 | 1975-04-22 | Basf Ag | Production of diesters of dicarboxylic acids by electrochemical condensation of monoesters of dicarboxylic acids |
US3941666A (en) * | 1973-07-20 | 1976-03-02 | Hoechst Aktiengesellschaft | Process for the preparation of N-(α-alkoxyethyl)-carboxylic acid amides |
US4011145A (en) * | 1974-07-19 | 1977-03-08 | Basf Aktiengesellschaft | Electrochemical manufacture of aromatic esters |
US4124453A (en) * | 1975-09-29 | 1978-11-07 | National Research Development Corporation | Electrochemical processes |
US5021131A (en) * | 1990-05-17 | 1991-06-04 | E. I. Du Pont De Nemours And Company | Optically pure 1,4-diols |
GB2392920A (en) * | 2002-09-12 | 2004-03-17 | Univ Hull | Method of reacting carboxylic acids by electro-osmosis |
US20040079630A1 (en) * | 2002-09-12 | 2004-04-29 | Paul Watts | Method of reacting carboxylic acids |
GB2392920B (en) * | 2002-09-12 | 2006-03-08 | Univ Hull | Method of reacting carboxylic acids |
US7279082B2 (en) | 2002-09-12 | 2007-10-09 | The University Of Hull | Method of reacting carboxylic acids |
US10143222B2 (en) * | 2013-07-05 | 2018-12-04 | Charles Adriano Duvoisin | Compact device for electrolytic sterilization of food and utensils |
WO2016170075A1 (de) * | 2015-04-24 | 2016-10-27 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur elektrochemischen umwandlung von fettsäuren und anlage zur durchführung des verfahrens |
Also Published As
Publication number | Publication date |
---|---|
BE723694A (enrdf_load_stackoverflow) | 1969-05-12 |
DE1802865A1 (de) | 1970-09-17 |
NL6816045A (enrdf_load_stackoverflow) | 1969-05-13 |
DE1643693A1 (de) | 1970-07-09 |
AT288346B (de) | 1971-02-25 |
DE1643693B2 (de) | 1976-09-09 |
CH506451A (de) | 1971-04-30 |
FR1591366A (enrdf_load_stackoverflow) | 1970-04-27 |
GB1250212A (enrdf_load_stackoverflow) | 1971-10-20 |
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