US3610600A - Continuously operable plant for degassing and pouring metal melts - Google Patents
Continuously operable plant for degassing and pouring metal melts Download PDFInfo
- Publication number
- US3610600A US3610600A US783990A US3610600DA US3610600A US 3610600 A US3610600 A US 3610600A US 783990 A US783990 A US 783990A US 3610600D A US3610600D A US 3610600DA US 3610600 A US3610600 A US 3610600A
- Authority
- US
- United States
- Prior art keywords
- vacuum
- vacuum chamber
- downgate
- conveyor trough
- melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002184 metal Substances 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 46
- 238000007872 degassing Methods 0.000 title claims abstract description 18
- 239000000155 melt Substances 0.000 title claims abstract description 17
- 230000006698 induction Effects 0.000 claims description 6
- 238000003303 reheating Methods 0.000 claims description 4
- 230000005672 electromagnetic field Effects 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 238000010923 batch production Methods 0.000 abstract description 2
- 241000196324 Embryophyta Species 0.000 description 12
- 229910001338 liquidmetal Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/05—Refining by treating with gases, e.g. gas flushing also refining by means of a material generating gas in situ
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/10—Handling in a vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B5/00—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
- F27B5/04—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated adapted for treating the charge in vacuum or special atmosphere
Definitions
- a wellknown procedure For improving the physical properties of metals a wellknown procedure consists of melting them in a vacuum and in drawing off the volatile substances that are driven out of the melting metal.
- the solid metal is first placed into a crucible inside a vacuum chamber and then melted, preferably by induction heating. When all the solid metal in the crucible has been melted down, it is degassed by evacuation of the vacuum chamber and then poured into ladles or the like.
- the invention proposes to provide the crucible for the reception of the liquid melt with a transfer passage for delivering the liquid metal into an electromagnetic conveyor trough of which the lip is connected to a pouring spout, and to provide the pouring spout as well as the conveyor trough with a vacuum tight cover to fonn the vacuum chamber.
- FIG. 1 shows a first embodiment of a continuously operable degassing and casting plant according to the invention
- FIG. 2 shows a second embodiment of a continuously operable degassing and casting plant according to the invention.
- FIG. 1 An embodiment of the proposed vacuum plant is shown in longitudinal section in FIG. 1 of the accompanying drawings, wherein 1 is a crucible which is filled with a metal melt 2.
- the lip 8 at the end of the conveyor trough 7 is connected to a pouring spout 9 which may be provided with a closure 10 for pouring the liquid metal when required.
- the pouring spout 9 as well as the conveyor trough 7 including the lip 8 are surrounded by a vacuumtight cover 11 which thus forms a vacuum chamber 12 for degassing the molten metal.
- an inductor 13 preferably a three-phase inductor, is attached to the floorplate 14 of the conveyor trough 7 and connected to the electrical I mains.
- the metal melt 2 which has already been molten, preferably in an induction furnace, enters the crucible 1, it also flows through the transfer passage 6 into the vacuum chamber 12 which between the ascending part of the conveyor trough and the lining 15 of the cover 11 it fills to a level that differs from that in the crucible 1 because of the vacuum pressure maintained in the vacuum chamber 12.
- voltage is applied from the three phases of the main not shown to the inductor 13. The electromagnetic forces acting on the melt 2 operate to convey the melt up the conveyor trough 7, lifting it over the lip 8 into the closed pouring spout 9 which is thus filled.
- the air in the vacuum chamber 12 is evacuated by a vacuum pump, not shown, generating a vacuum pressure inside the vacuum chamber 12 which causes the liquid metal to be degassed by the removal therefrom of volatile constituents, and the quality of the melt thereby to be improved.
- the sliding gate 10 which serves as a closure in the pouring spout 9, is opened and the degassed melt 2 can be teemed for instance into chill moulds, casting moulds or the like.
- the melt 2 which is yet to be degassed in the vacuum chamber 12 is conveyed up the conveyor trough into the pouring spout 9 at a rate which depends upon the adjustable voltage applied to the inductor. According to the quantity of metal that is poured the surface of the bath falls, both in the conveyor trough portion 7 and in the crucible 1. However, in order to maintain continuity in the process of degassing the melt 2 and of pouring the same, that is to say in order to carry out the degassing and pouring processes continuously without interruption the crucible 1 is refilled!
- a feedhead l6 and a downgate 17 leading to the bottom of the vacuum chamber 12 as shown in FIG. 2 might be used. How ever, if this is done it is advisable to make good the unavoidable temperature loss which occurs during the introduction of the metal melt from the induction funnace into the feedhead 16, by surrounding the downgate 17 with a cylindrical induc tion coil or trough-shaped inductor 18 for reheating the melt 2.
- a continuously operable vacuum plant for degassing and pouring metal melts comprising a crucible for the reception of the metal melt, a vacuum chamber and a transfer passage which joins the bottom of said crucible to the bottom of said vacuum chamber, for transferring metal melt from said crucible to said vacuum chamber, said vacuum chamber including a pouring spout, an open, upwardly inclined electromagnetic conveyor trough with an inductor arranged under the full length thereof, said conveyor trough communicating at its lowermost end with said crucible and having a lip at its uppermost end connected to said pouring spout, a vacuumtight cover surrounding said electromagnetic conveyor trough and pouring spout and means for providing a vacuum withinsaid vacuumtight cover said crucible, said transfer passage and said vacuum chamber having such dimensions that when said vacuum-producing means is operating and said inductor is not operating a level of metal melt is drawn into said vacuum chamber through said transfer passage which is lower than the upper end of said electromagnetic conveyor trough so that when said inductor is
- a continuously operable vacuum plant for degassing and pouring metal melts comprising a feed head, a downgate from said feed head, a vacuum chamber and a transfer passage which joins the bottom of said downgate to the bottom of said vacuum chamber, for transferring metal melt from said downgate to said vacuum chamber, said vacuum chamber including a pouring spout, an open, upwardly inclined electromagnetic conveyor trough with an inductor arranged under the full length thereof, said conveyor trough communicating at its lowermost end with said crucible and having a lip at its uppermost end connected to said pouring spout, a vacuumtight cover surrounding said electromagnetic conveyor trough and pouring spout and means for providing a vacuum within said vacuumtight cover said feed head and downgate, said transfer passage and said vacuum chamber having such dimensions that when said vacuumproducing means is operating and said inductor is not operating a level of metal melt is 3.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19681583857 DE1583857A1 (de) | 1968-02-15 | 1968-02-15 | Im kontinuierlichen Betrieb arbeitende Vakuumanlage zum Entgasen und Abgiessen schmelzfluessiger Metalle |
Publications (1)
Publication Number | Publication Date |
---|---|
US3610600A true US3610600A (en) | 1971-10-05 |
Family
ID=5679569
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US783990A Expired - Lifetime US3610600A (en) | 1968-02-15 | 1968-12-16 | Continuously operable plant for degassing and pouring metal melts |
Country Status (4)
Country | Link |
---|---|
US (1) | US3610600A (en, 2012) |
JP (1) | JPS501442B1 (en, 2012) |
FR (1) | FR1599072A (en, 2012) |
GB (1) | GB1181500A (en, 2012) |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3765798A (en) * | 1971-06-23 | 1973-10-16 | Aeg Elotherm Gmbh | Electromagnetic conveyor trough for conveying liquid metals |
US3837531A (en) * | 1972-02-14 | 1974-09-24 | Modern Equipment Co | Method for pouring liquid metal using electromagnetic pump |
US3883045A (en) * | 1972-09-30 | 1975-05-13 | Aeg Elotherm Gmbh | Electronic conveyor for molten metal with elevated pouring tube |
US3961778A (en) * | 1973-05-30 | 1976-06-08 | Groupement Pour Les Activites Atomiques Et Avancees | Installation for the treating of a molten metal |
US4004902A (en) * | 1974-01-25 | 1977-01-25 | Nikolaus Sorg G.M.B.H. & Co. | Method of dyeing and treating glass streams |
US4146158A (en) * | 1976-07-14 | 1979-03-27 | Modern Equipment Company | Apparatus for the quantitatively measurable casting of a molten metal with an electromagnetic dosing trough |
US5058865A (en) * | 1989-07-26 | 1991-10-22 | British Steel Plc | Liquid metal processing |
US5316563A (en) * | 1992-01-20 | 1994-05-31 | Asahi Glass Company Ltd. | Vacuum degassing method and its apparatus |
US20030015000A1 (en) * | 2001-07-18 | 2003-01-23 | Hayes James C. | Method for controlling foam production in reduced pressure fining |
US20050160769A1 (en) * | 2001-09-28 | 2005-07-28 | Asahi Glass Company Limited | Vacuum degassing apparatus for molten glass |
CN113443824A (zh) * | 2021-06-21 | 2021-09-28 | 中国原子能科学研究院 | 退火装置及熔融系统 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2054922A (en) * | 1933-10-12 | 1936-09-22 | American Smelting Refining | Vacuum treatment of metals |
US2140607A (en) * | 1935-10-19 | 1938-12-20 | American Metal Co Ltd | Method of and apparatus for casting deoxidized copper |
US2734240A (en) * | 1956-02-14 | Vacuum pouring apparatus | ||
DE1198071B (de) * | 1964-06-19 | 1965-08-05 | Bbc Brown Boveri & Cie | Vorrichtung zum Umwaelzen und Homogenisieren fluessiger Metalle |
US3212767A (en) * | 1958-11-24 | 1965-10-19 | Hutteuwerk Salzgitter Ag | Process and apparatus for degassing of fluid metals |
US3310850A (en) * | 1963-12-13 | 1967-03-28 | Rheinstahl Huettenwerke Ag | Method and apparatus for degassing and casting metals in a vacuum |
-
1968
- 1968-11-01 JP JP43079854A patent/JPS501442B1/ja active Pending
- 1968-11-19 GB GB54896/68A patent/GB1181500A/en not_active Expired
- 1968-11-27 FR FR1599072D patent/FR1599072A/fr not_active Expired
- 1968-12-16 US US783990A patent/US3610600A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2734240A (en) * | 1956-02-14 | Vacuum pouring apparatus | ||
US2054922A (en) * | 1933-10-12 | 1936-09-22 | American Smelting Refining | Vacuum treatment of metals |
US2140607A (en) * | 1935-10-19 | 1938-12-20 | American Metal Co Ltd | Method of and apparatus for casting deoxidized copper |
US3212767A (en) * | 1958-11-24 | 1965-10-19 | Hutteuwerk Salzgitter Ag | Process and apparatus for degassing of fluid metals |
US3310850A (en) * | 1963-12-13 | 1967-03-28 | Rheinstahl Huettenwerke Ag | Method and apparatus for degassing and casting metals in a vacuum |
DE1198071B (de) * | 1964-06-19 | 1965-08-05 | Bbc Brown Boveri & Cie | Vorrichtung zum Umwaelzen und Homogenisieren fluessiger Metalle |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3765798A (en) * | 1971-06-23 | 1973-10-16 | Aeg Elotherm Gmbh | Electromagnetic conveyor trough for conveying liquid metals |
US3837531A (en) * | 1972-02-14 | 1974-09-24 | Modern Equipment Co | Method for pouring liquid metal using electromagnetic pump |
US3883045A (en) * | 1972-09-30 | 1975-05-13 | Aeg Elotherm Gmbh | Electronic conveyor for molten metal with elevated pouring tube |
US3961778A (en) * | 1973-05-30 | 1976-06-08 | Groupement Pour Les Activites Atomiques Et Avancees | Installation for the treating of a molten metal |
US4004902A (en) * | 1974-01-25 | 1977-01-25 | Nikolaus Sorg G.M.B.H. & Co. | Method of dyeing and treating glass streams |
US4146158A (en) * | 1976-07-14 | 1979-03-27 | Modern Equipment Company | Apparatus for the quantitatively measurable casting of a molten metal with an electromagnetic dosing trough |
US5058865A (en) * | 1989-07-26 | 1991-10-22 | British Steel Plc | Liquid metal processing |
USRE36082E (en) * | 1992-01-20 | 1999-02-09 | Asahi Glass Company Ltd. | Vacuum degassing method and its apparatus |
US5316563A (en) * | 1992-01-20 | 1994-05-31 | Asahi Glass Company Ltd. | Vacuum degassing method and its apparatus |
US20030015000A1 (en) * | 2001-07-18 | 2003-01-23 | Hayes James C. | Method for controlling foam production in reduced pressure fining |
US6854290B2 (en) * | 2001-07-18 | 2005-02-15 | Corning Incorporated | Method for controlling foam production in reduced pressure fining |
US20050155387A1 (en) * | 2001-07-18 | 2005-07-21 | Hayes James C. | Method for controlling foam production in reduced pressure fining |
US7134300B2 (en) * | 2001-07-18 | 2006-11-14 | Corning Incorporated | Method for controlling foam production in reduced pressure fining |
US20050160769A1 (en) * | 2001-09-28 | 2005-07-28 | Asahi Glass Company Limited | Vacuum degassing apparatus for molten glass |
US7650764B2 (en) * | 2001-09-28 | 2010-01-26 | Asahi Glass Company, Limited | Vacuum degassing apparatus for molten glass |
CN113443824A (zh) * | 2021-06-21 | 2021-09-28 | 中国原子能科学研究院 | 退火装置及熔融系统 |
Also Published As
Publication number | Publication date |
---|---|
GB1181500A (en) | 1970-02-18 |
JPS501442B1 (en, 2012) | 1975-01-18 |
FR1599072A (en, 2012) | 1970-07-15 |
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