US3606670A - Method for forming spiral wound synthetic pipes - Google Patents

Method for forming spiral wound synthetic pipes Download PDF

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Publication number
US3606670A
US3606670A US764427A US3606670DA US3606670A US 3606670 A US3606670 A US 3606670A US 764427 A US764427 A US 764427A US 3606670D A US3606670D A US 3606670DA US 3606670 A US3606670 A US 3606670A
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US
United States
Prior art keywords
band
channel
tongue
drum
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US764427A
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English (en)
Inventor
Michael Wienand
Klaus Jensen
Franz Primessing
Franz Werner Alfter
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Dynamit Nobel AG
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Dynamit Nobel AG
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024—Thermal pre-treatments
    • B29C66/0244—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/58—Winding and joining, e.g. winding spirally helically
    • B29C53/78—Winding and joining, e.g. winding spirally helically using profiled sheets or strips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/567—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
    • B29C65/568—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using a tamping or a swaging operation, i.e. at least partially deforming the edge or the rim of a first part to be joined to clamp a second part to be joined using a swaging operation, i.e. totally deforming the edge or the rim of a first part to be joined to clamp a second part to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024—Thermal pre-treatments
    • B29C66/0242—Heating, or preheating, e.g. drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1242—Tongue and groove joints comprising interlocking undercuts
    • B29C66/12421—Teardrop-like, waterdrop-like or mushroom-like interlocking undercuts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1242—Tongue and groove joints comprising interlocking undercuts
    • B29C66/12423—Dovetailed interlocking undercuts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1246—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12461—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being rounded, i.e. U-shaped or C-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1246—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove
    • B29C66/12469—Tongue and groove joints characterised by the female part, i.e. the part comprising the groove being asymmetric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4329—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms the joint lines being transversal but non-orthogonal with respect to the axis of said tubular articles, i.e. being oblique
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/49—Internally supporting the, e.g. tubular, article during joining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
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    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65H81/06—Covering or wrapping elongated cores
    • B65H81/08—Covering or wrapping elongated cores by feeding material obliquely to the axis of the core
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00—Rigid pipes
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    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49863—Assembling or joining with prestressing of part
    • Y10T29/4987—Elastic joining of parts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49826—Assembling or joining
    • Y10T29/49863—Assembling or joining with prestressing of part
    • Y10T29/49876—Assembling or joining with prestressing of part by snap fit
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/53657—Means to assemble or disassemble to apply or remove a resilient article [e.g., tube, sleeve, etc.]

Definitions

  • a pipe is continuously formed by spirally winding a band onto the cylindrical portion of a mandrel after the band exits from a synthetic material extruding machine while still thermoelastic or after a preformed band is passed through the suitable heating device.
  • One longitudinal edge of the band is provided with a radially outwardly widening tongue and the other longitudinal edge of the band is provided with a radially inwardly Widening channel.
  • the tongue is cooled to be rigid and inserted into the thermoelastically heated channel of an adjacent lap of the spirally wound band.
  • a p pe produced in this known manner may consist of several layers of wound or coiled bands.
  • the above-mentioned known processes cannot be employed for all thermoplastic synthetic materials.
  • the quality of the pipes produced is determined by the quality of the welding seam, which seam quality is very different, depending upon the thermoplastic material; for example, the quality of the seam is very poor when polyvinyl chloride is used.
  • a profiled band of a thermoplastic has one longitudinal edge provided with a tongue to be interengaged with a channel at its other longitudinal edge, in a dove-tail manner, when the band is spirally wound in a softened condition about a rotating drum serving as a mandrel.
  • the winding is continuous with the channel heated and the tongue cooled so that the thermoelastic channel continuously receives therein the cold tongue of a preceding lap.
  • the finished pipe continuously exits from the drum automatically after the seam or joined parts have set, stiffened, hardened, or solidified.
  • the restoring elastic forces of the synthetic channel are utilized for the firm joining of the spirally wound laps.
  • ..It is most. desirable to have the temperature ofthe profiled channel within the upper thermoelastic range during the winding operation, in order to extensively eliminate winding stresses. If the band is conducted to the drum directly from an extruder where it is formed in the thermoplastic range, then an appropriate cooling device must be employed between the extruder and the drum to cool the band to the thermoelastic range. It is also contemplated that the present invention may employ prefabricated bands by heating the channel between the storage roll and the drum in order to bring the channel to the temperature of the upper thermoelastic range.
  • the band is shifted in the axial direction toward the end of the drum mandrel so that the cold ridge of a preceding wound lap of the band can engage the elastically widened channel of the band that is just being wound upon the drum and still within the thermoelastic range.
  • the cooling of the channel assures that the channel will firmly engage the previously cold tongue by shrinkage.
  • the line of separation between the channel and tongue may be further sealed by means of welding after the joining, particularly by blowing welding air against the seam, or gluing, or winding a soft profiled element, for example silicone rubber therewith.
  • the drum mandrel Since shrinkage occurs during the cooling of the pipe, the drum mandrel is conically tapered in the axial direction toward the end from which the finished pipe exits automatically.
  • a rotatable drum acting as the mandrel that has 2. cylindrical portion for holding the two laps in forming the seam and an end conical portion for supporting the thus formed pipe during further cooling.
  • the drum At the entrance end of the cylindrical portion, the drum is provided with a fixed guide plate or wedging tool spirally wound to engage in and spread the channel of the band prior to forming the seam.
  • a plurality of pressure rollers are provided radially opposite from the guide plate at equal spacings along the cylindical portion to press the channel first onto the guide plate and thereafter onto the ridge of the adjacent lap.
  • the drum is. preferably provided with a cooling device for cooling the tongue.
  • the guide plate spirally guides the band onto the drum and widens the channel simultaneously.
  • the guide plate or wedging tool accurately guides the entering channel of the thermoelastic portion of the profile band accurately over the cold tongue of the previously wound portion of the band, that is the adjacent lap.
  • the wedging tool is provided with a ridge above the band, which ridge guides the entering profiled band spirally along the drum with a groove guiding the already wound lap of the profiled band having thereon the cold tongue to be joined.
  • the device is further provided with means, associated with the wedging tool, for blowing hot air onto the place Where the tongue and channel of the profiled band are to be joined. Thereby, an intimate, strong, undetachable connection is produced between the tongue and channel.
  • the axial dimension of the cylindrical portion of the mandrel drum is at least equal to two widths of the synthetic band.
  • the slope of the guide ridge for spirally guiding the band is selected in dependence on the diameter of the drum and the width of the band.
  • the axial dimension of the conical portion of the drum is to be dimensioned in dependence upon the thermoplastic from which the profiled band is produced, for it is necessary to take into account the differing cooling 3 rates of different materials.
  • the drum mandrel will support the pipe while it is cooled to a self-supporting condition; once the pipe is self-supporting, it may be removed from the drum mandrel.
  • a range of 0.2-1.0 times the drum diameter is selected for the conical portion.
  • the pressure rolls are provided with an annular outwardly opening groove corresponding to the exterior configuration of the channel of the profiled band. This has the effect that not only is the surface of the band pressed onto the face of the drum, but also, simultaneously, a sufficient pressure is exerted on the channel for the desired joining with the associated tongue, and the winding process is thus controlled.
  • the pressure rolls are mount so that they may be adjustable with respect to the longitudinal axis of the drum to accommodate different winding angles. This feature assures that the band is pressed flawlessly onto the external surface of the cylindrical portion of the drum.
  • the cooling device is preferably disposed in the zone of the first two laps of the winding, so that it may cool the continuously effected joint between the tongue and channel on the one hand, and on the other hand cool the tongue of the first lap before it is joined with the associated channel.
  • FIG. 1 is a partial cross sectional view taken spirally along the seam being produced by the apparatus of the present invention somewhat schematically showing the pressure rolls and cooling device;
  • FIG. 2 is a somewhat schematic perspective view, partially in section, of a portion of the device shown in FIG. 1, with a portion of the pipe having been produced.
  • FIGS. 3-6 show the profiled band in various stages of the winding process, in section taken through the axis of the mandrel;
  • FIG. 7 is an external side view of the pipe formed according to the method and apparatus of the present invention'.
  • FIG. 8 is a transverse cross sectional view through a modified band employing the teachings of the present invention and wherein alternately ridges and grooves are formed across the entire width thereof;
  • FIG. 9 is a transverse cross sectional view through the band of FIG. 8, with the band being thermoelastically deformed, shortly before the cooling process, in a suitable wedging tool, or the like;
  • FIG. 10 is a transverse cross sectional view through a band that may be employed in combination with the band of FIG. 8;
  • FIG. 11 is a transverse cross sectional view through a finished pipe employing interengaging laps that are spirally wound from the bands of FIGS. 8 and 10.
  • the rotatable drum mandrel 1 cooperates with a plurality of pressure rollers 2 that have relatively fixed axes.
  • a cooling device 3 is disposed adjacent the drum 1 for directing cooling air from suitably apertured pipe manifolds between the rollers 2 and against the profiled band 4 that is spirally wound about the drum '1.
  • the profiled band 4 is provided with an upstanding tongue 5, a channel 6 and an intermediate web portion.
  • the forwardmost roller 2, as seen in FIG. 2 is provided with a cylindrical portion for engaging the web portion of the band 4 and is provided with an annular grooved portion for engaging the channel 6 of the band 4.
  • a wedging tool or guide plate 8 spreads apart the channel 6 as the band 4 moves with respect thereto as it is about to be wound on the drum 1, with the leftmost roller 2 as shown in FIG. 1 pressing the band 4 upon the tool 8. Immediately thereafter, the thus widened channel 6 is pressed onto the tongue '5 of a previously wound lap of the band 4 by means of the subsequent rollers 2.
  • a suitable fluid channel is provided as shown in cross section in FIG. 1 through the tool 8 for supplying hot air, solvents, an additional band softer than the material of the band 4, or the like, directly between the interengaging tongue and channel to strike them and enhance the seam.
  • FIG. 3 shows a cross section of the pipe formed with the apparatus and method of FIGS. 1 and 2 taken along the axis of the thus formed pipe, and particularly showing the interengaging channels and tongues of adjacent laps of the spirally wound band.
  • FIG. 4 is an axial partial cross sectional view through the band and showing the tongue 5 being elastically deformed after leaving the extruding nozzle or plasticizing device in the thermoelastic range.
  • the channel 6 is elastically widened by means of the wedging tool 8 within the thermoelastic region, which wedging tool 8 is integral with the guide element 9.
  • FIG. 6 shows the interengagement of the band laps of the finished pipe, which view would be an axial cross sectional view of the finished pipe as shown in FIG. 7.
  • the engaging surfaces of the channel 6 and tongue 5 may be bonded, in addition to the bonding occurring by pressure and heat, by adhesives or solvents introduced during the joining.
  • FIGS. 8-11 the same principles as employed above are used to form a finished pipe having plural overlapping layers, which finished pipe is shown in axial cross section in FIG. 11.
  • pipes having different thicknesses may be constructed with the bands shown in FIGS. 8 and 10 with the apparatus of FIGS. 1 and 2 employing the wedging tool as shown in FIG. 9.
  • the tongues I10, and by necessity the channels 11 formed therebetween, of the band according to FIG. 8 are elastically deformed in the wedging tool 12 of FIG. 9 shortly before the winding process where they are interengaged with the similarly formed tongues 10 and channels 11 of the band according to FIG. 10, in the production of the pipe shown in FIG. 11.
  • FIGS. 1-7 The operation performed with respect to FIGS. 1-7 is substantially the same as the operation to be performed with FIGS. 8-11, except for the necessary changes mentioned above relating to the different configuration of the bands and the resulting pipe to be formed thereby.
  • FIGS. 1 and 2 reference will be made to FIGS. 1 and 2 for the operation.
  • the preferably dovetailed groove 6 is elastically widened.
  • the band 4 is placed on the rotating drum 1, it is pressed by the pressure rollers 2 against the surface of the cylindrical portion of the drum and compressed by cooling air from the manifold of the cooling device 3. In this manner, the tongue 5 is cooled, preferably cooled to room temperature; the channel 6, however, remains so warm that it is still thermoelastically deformable.
  • the band 4 has been axially shifted, with respect to the longitudinal axis of the drum, by one hand breadth, for example, in the direction towards the conical portion of the drum 1.
  • the cold ridge of the portion of the band 4 already wound upon the drum 1 and the elastically widened channel 6 of the portion of the band entering the drum, which latter portion is in the elastic range substantially Warmer than the previously wound portion, are exactly radially superimposed under the guiding influence of the tool 8 and guide ridge 9 cooperating with the leftmost roller 2 and subsequently continuously joined by means of the following rollers 2.
  • the tongue 5 and channel 6 are firmly pressed into each other by the pressure exerted by the annular groove in each of the rollers -2, which grooves are formed at the ends of the pressure rollers 2. Accelerated by the compressed cooling air from the cooling device 3, the bead provided With the channel 6 cools ofl? and firmly engages, by shrinkage, the cold tongue 5, due to the restoring force present inherently within the material of the band 4, with the cooling being to below 60 C. on the basis of the coefficient of expansion.
  • a process for the production of spirally wound pipes from band material joined by means of at least one tongue and groove seam comprising the steps of feeding indefinite length synthetic band materials having a longitudinal channel and a correspondingly shaped longitudinal tongue;
  • step of winding includes winding a first band of material in a single cylindrical path and winding a second band of material on said first band of material in a second cylindrical path concentric with said first cylindrical path in one half lap overlapping relationship with respect to the axial direction of the pipe.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
US764427A 1967-10-02 1968-10-02 Method for forming spiral wound synthetic pipes Expired - Lifetime US3606670A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DED0054252 1967-10-02

Publications (1)

Publication Number Publication Date
US3606670A true US3606670A (en) 1971-09-21

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ID=7055610

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US764427A Expired - Lifetime US3606670A (en) 1967-10-02 1968-10-02 Method for forming spiral wound synthetic pipes

Country Status (15)

Country Link
US (1) US3606670A (nl)
JP (1) JPS5223651B1 (nl)
AT (1) AT303372B (nl)
BE (1) BE721267A (nl)
BG (1) BG16429A3 (nl)
CH (1) CH473670A (nl)
DK (1) DK135616B (nl)
FR (1) FR1580024A (nl)
GB (1) GB1231660A (nl)
NL (1) NL149423B (nl)
NO (1) NO134513C (nl)
RO (1) RO64580A (nl)
SE (1) SE339562B (nl)
SU (1) SU513606A3 (nl)
YU (2) YU32069B (nl)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3914147A (en) * 1972-05-04 1975-10-21 Dynamit Nobel Ag Apparatus and method for the continuous production of wound pipes
EP0001894A1 (en) * 1977-10-18 1979-05-16 Rib Loc Hong Kong Limited Elongated strip for the formation of tubular articles and a method of forming the strip into an article
US4178673A (en) * 1978-07-14 1979-12-18 Rockford Machine Tool Co. Pipe snapper machine and method
US4224965A (en) * 1979-02-02 1980-09-30 Omni Plastic Products, Inc. Interlocking strip
EP0023242A1 (en) * 1977-10-18 1981-02-04 Rib Loc Hong Kong Limited Profiled strips and method of forming tubular articles with these strips
US4362187A (en) * 1980-08-05 1982-12-07 Manville Service Corporation Spirally-formed thermoplastic tube
US4594765A (en) * 1984-11-16 1986-06-17 Kinnear Joseph W Strand covering devices and methods
US4714508A (en) * 1986-03-25 1987-12-22 Alopex Industries, Inc. Fixture and method for making spiral wound hose
US4733629A (en) * 1984-12-28 1988-03-29 United Mcgill Corporation Plastic lockseam tubing and method for making
US4753256A (en) * 1985-11-18 1988-06-28 Alopex Industries, Inc. Pool cleaner hose
US5799701A (en) * 1994-08-25 1998-09-01 Sekisui Kagaku Kogyo Kabushiki Kaisha Method of and an apparatus for lining a pipeline
US6184472B1 (en) * 1996-03-26 2001-02-06 N.V. Raychem S.A. Strip for winding around and gripping an elongate object
US6234226B1 (en) 1997-01-22 2001-05-22 Sekisui Kagaku Kogyo Kabushiki Kaisha Apparatus for lining an inner face of tubular culverts having arbitrary cross section
US20020175432A1 (en) * 2001-05-22 2002-11-28 Peabody Mining Services Pty Limited Method of and apparatus for forming a plastic lined tunnel
EP1826468A1 (en) * 2004-11-24 2007-08-29 Yiqing Chen Shaped spiral wound pipe
WO2017116322A1 (en) 2015-12-28 2017-07-06 Mir Arastirma Ve Gelistirme A.S. System and method for forming continuous profiled tubes

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4063988A (en) * 1976-05-12 1977-12-20 Automation Industries, Inc. Machine and method for forming continuous tubing

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3914147A (en) * 1972-05-04 1975-10-21 Dynamit Nobel Ag Apparatus and method for the continuous production of wound pipes
EP0001894A1 (en) * 1977-10-18 1979-05-16 Rib Loc Hong Kong Limited Elongated strip for the formation of tubular articles and a method of forming the strip into an article
EP0023242A1 (en) * 1977-10-18 1981-02-04 Rib Loc Hong Kong Limited Profiled strips and method of forming tubular articles with these strips
US4178673A (en) * 1978-07-14 1979-12-18 Rockford Machine Tool Co. Pipe snapper machine and method
US4224965A (en) * 1979-02-02 1980-09-30 Omni Plastic Products, Inc. Interlocking strip
US4362187A (en) * 1980-08-05 1982-12-07 Manville Service Corporation Spirally-formed thermoplastic tube
US4594765A (en) * 1984-11-16 1986-06-17 Kinnear Joseph W Strand covering devices and methods
US4733629A (en) * 1984-12-28 1988-03-29 United Mcgill Corporation Plastic lockseam tubing and method for making
US4753256A (en) * 1985-11-18 1988-06-28 Alopex Industries, Inc. Pool cleaner hose
US4714508A (en) * 1986-03-25 1987-12-22 Alopex Industries, Inc. Fixture and method for making spiral wound hose
US5799701A (en) * 1994-08-25 1998-09-01 Sekisui Kagaku Kogyo Kabushiki Kaisha Method of and an apparatus for lining a pipeline
US6184472B1 (en) * 1996-03-26 2001-02-06 N.V. Raychem S.A. Strip for winding around and gripping an elongate object
US6234226B1 (en) 1997-01-22 2001-05-22 Sekisui Kagaku Kogyo Kabushiki Kaisha Apparatus for lining an inner face of tubular culverts having arbitrary cross section
US20020175432A1 (en) * 2001-05-22 2002-11-28 Peabody Mining Services Pty Limited Method of and apparatus for forming a plastic lined tunnel
EP1826468A1 (en) * 2004-11-24 2007-08-29 Yiqing Chen Shaped spiral wound pipe
JP2008520916A (ja) * 2004-11-24 2008-06-19 チェン、イチン 型作られた材料が螺旋状に巻かれた管
EP1826468A4 (en) * 2004-11-24 2010-01-13 Yiqing Chen PROFILE SPIRAL HOSE
WO2017116322A1 (en) 2015-12-28 2017-07-06 Mir Arastirma Ve Gelistirme A.S. System and method for forming continuous profiled tubes

Also Published As

Publication number Publication date
DE1704593B2 (de) 1975-11-27
NO134513B (nl) 1976-07-19
DE1704593A1 (de) 1972-01-13
GB1231660A (nl) 1971-05-12
CH473670A (de) 1969-06-15
NL6810291A (nl) 1969-04-08
SE339562B (nl) 1971-10-11
RO64580A (ro) 1981-04-26
AT303372B (de) 1972-11-27
YU32069B (en) 1974-02-28
DK135616C (nl) 1977-11-07
JPS5223651B1 (nl) 1977-06-25
FR1580024A (nl) 1969-08-29
DK135616B (da) 1977-05-31
SU513606A3 (ru) 1976-05-05
NL149423B (nl) 1976-05-17
BE721267A (nl) 1969-03-24
BG16429A3 (bg) 1972-11-20
YU213970A (en) 1976-12-31
YU33564B (en) 1977-08-31
YU223868A (en) 1973-02-28
NO134513C (nl) 1976-10-27

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