US3496512A - Non-linear resistors - Google Patents
Non-linear resistors Download PDFInfo
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- US3496512A US3496512A US637492A US3496512DA US3496512A US 3496512 A US3496512 A US 3496512A US 637492 A US637492 A US 637492A US 3496512D A US3496512D A US 3496512DA US 3496512 A US3496512 A US 3496512A
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- oxide
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- 229910052709 silver Inorganic materials 0.000 description 43
- 239000004332 silver Substances 0.000 description 43
- 239000000203 mixture Substances 0.000 description 26
- 239000003973 paint Substances 0.000 description 17
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 14
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 14
- CFEAAQFZALKQPA-UHFFFAOYSA-N cadmium(2+);oxygen(2-) Chemical compound [O-2].[Cd+2] CFEAAQFZALKQPA-UHFFFAOYSA-N 0.000 description 14
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 12
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 8
- 229910010271 silicon carbide Inorganic materials 0.000 description 8
- 239000004615 ingredient Substances 0.000 description 7
- 239000000395 magnesium oxide Substances 0.000 description 7
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 7
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 229910000416 bismuth oxide Inorganic materials 0.000 description 6
- 229960004643 cupric oxide Drugs 0.000 description 6
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 6
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 6
- 229910000480 nickel oxide Inorganic materials 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011787 zinc oxide Substances 0.000 description 5
- 238000010304 firing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 235000012239 silicon dioxide Nutrition 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910000423 chromium oxide Inorganic materials 0.000 description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000010955 niobium Substances 0.000 description 2
- 229910000484 niobium oxide Inorganic materials 0.000 description 2
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 2
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 description 2
- 229910001930 tungsten oxide Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- ZXSQEZNORDWBGZ-UHFFFAOYSA-N 1,3-dihydropyrrolo[2,3-b]pyridin-2-one Chemical compound C1=CN=C2NC(=O)CC2=C1 ZXSQEZNORDWBGZ-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229940072049 amyl acetate Drugs 0.000 description 1
- PGMYKACGEOXYJE-UHFFFAOYSA-N anhydrous amyl acetate Natural products CCCCCOC(C)=O PGMYKACGEOXYJE-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000005234 chemical deposition Methods 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 description 1
- 229940112669 cuprous oxide Drugs 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- MNWFXJYAOYHMED-UHFFFAOYSA-M heptanoate Chemical compound CCCCCCC([O-])=O MNWFXJYAOYHMED-UHFFFAOYSA-M 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910001958 silver carbonate Inorganic materials 0.000 description 1
- LKZMBDSASOBTPN-UHFFFAOYSA-L silver carbonate Substances [Ag].[O-]C([O-])=O LKZMBDSASOBTPN-UHFFFAOYSA-L 0.000 description 1
- 229910001923 silver oxide Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
- H01C7/105—Varistor cores
- H01C7/108—Metal oxide
- H01C7/112—ZnO type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/28—Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals
- H01C17/281—Apparatus or processes specially adapted for manufacturing resistors adapted for applying terminals by thick film techniques
- H01C17/283—Precursor compositions therefor, e.g. pastes, inks, glass frits
- H01C17/285—Precursor compositions therefor, e.g. pastes, inks, glass frits applied to zinc or cadmium oxide resistors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
- Y10T29/49085—Thermally variable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49082—Resistor making
- Y10T29/49101—Applying terminal
Definitions
- NON -LINEAR RESISTORS Filed May 10, 1967 ATTORNEYS United States Patent 3,496,512 NON-LINEAR RESISTORS Michio Matsuoka, Nishinomiya-shi, Takeshi Masuyama, Takatsuki-shi, and Yoshio Iida, Hirakata-shi, Japan, assignors to Matsushita Electric Industrial Co., Ltd., Osaka, Japan Filed May 10, 1967, Ser. No. 637,492 Claims priority, application Japan, May 16, 1966, 41/ 31,594 Int. Cl. Htllc 7/10, 7/04, 1/14 US. Cl. 33820 7 Claims ABSTRACT OF THE DISCLOSURE New non-linear resistors having non-ohmic resistance are provided.
- Such resistors comprise a sintered wafer comprising, as an active ingredient, zinc oxide, and silver electrodes applied to opposite surfaces of said sintered wafer.
- a method for making such resistors comprising applying a silver electrode paint to the opposite surfaces of the sintered wafer, heating said silver electrode paint in an oxidizing atmosphere at 100 to 850 C. so as to produce silver electrodes adhered to said surfaces and connecting lead wires to said silver electrode by a conductive connection means.
- NON-LINEAR RESIST ORS where V is the voltage across the resistor, I is the current flowing through the resistor, C is a constant equivalent to the voltage at a given current and exponent n is a numerical value greater than 1. The value of n is calculated by the following equation:
- V and V are the voltages at given currents I and I respectively.
- I and I are 10 ma. and 100 ma. respectively.
- the desired value of C depends upon the kind of application to which the resistor is to be put. It is ordinarily desirable that the value of n be as large as possible since this exponent determines the degree to which the resistors depart from ohmic characteristics.
- Silicon carbide varistors are most widely used as nonlinear resistors and are manufactured by mixing fine particles of silicon carbide with water, ceramic binder and/ or conductive material such as graphite or metal powder, pressing the mixture in a mold to the desired shape, and then drying and firing the pressed body in air or non-oxidizing atmosphere.
- Silicon carbide varistors with conductive materials are characterized by a low electric resistance, i.e. a low value of C and a low value of 11 whereas silicon carbide varistors without conductive materials have a high electric resistance, i.e. a high value of C and a high value of n. It has been diflicult to manufacture silicon carbide varistors characterized by a high n and a low C.
- silicon carbide varistors with graphite have been known to exhibit n values from 2.5 to 3.3 and C- values from. 6 to 13 at agiven current of 100 ma., and
- silicon carbide varistors without graphite show n-values from 4 to 7 and C-values from 30 to 800 at a given current of 1 ma. with respect to a given size of varistor, e.g. 30 mm. in diameter and 1 mm. in thickness.
- Conventional rectifiers comprising selenium or cuprous oxide have an n-value less than 3 and a C-value of 5 to 10 at a given current of ma. with respect to a specimen size of 20 mm. in diameter. In this case, the thickness of sample does not affect the C-value.
- a germanium or silicon p-n junction resistor has an extremely high value of 11 but its C-value is constant, e.g. of the order of 0.3 or 0.7 at a given current of 100 ma. because its diffusion voltage in the V-I characteristics is constant and cannot be changed remarkably. It is necessary for obtaining a desirable C-value to combine several diodes in series and/or in parallel. Another disadvantage of such diodes is their complicated steps involved in their manufacture, with resultant high cost. As a practical matter, the use of diode resistors is not widespread at the present in view of their high cost even though they may have a high value of n.
- An object of this invention is to provide a non-linear resistor having a high value of n and a low value of C.
- a further object of this invention is to provide a nonlinear resistor capable of being made by a simple manufacturing method which results in a low cost.
- a further object of this invention is to provide a nonlinear resistor characterized by a high stability to temperature, humidity and electric load.
- Another object of this invention is to provide a nonlinear resistor, the C-value of which can be controlled.
- reference character 10 designates, as a whole, a non-linear resistor having, as its active element, a sintered wafer 1 of electrically conductive ceramic material according to the present invention.
- Sintered water 1 is prepared in a manner hereinafter set forth, and is provided with a pair of electrodes 2 and 3 having specified compositions and applied in a suitable manner hereinafter set forth, on two opposite surfaces of the wafer.
- the wafer 1 is a sintered plate having any one of various shapes such as circular, square, rectangular, etc.
- Wire leads 5 and 6 are attached conductively to the electrodes 2 and 3, respectively, by a connection means 4 (solder or the like).
- sintered wafer 1 consists essentially of, as an active ingredient, zinc oxide (ZnO). It is preferable that said zinc oxide have incorporated therein a minor proportion of an additive selected from the group consisting of aluminum oxide (A1 0 iron oxide (Fe O bismuth oxide (Bi O magnesium oxide (MgO), calcium oxide (CaO), nickel oxide (NiO), cobalt oxide (C00), niobium oxide (Nb O tantalum oxide (Ta O zirconium oxide (ZrO tungsten oxide (W0 cadmium oxide (CdO), and chromium oxide (Cr O It has been discovered according to the invention that said sintered body 1 produces a superior non-linearity of the electrical characteristics when it is provided with silver electrodes prepared by applying silver paint to opposite surfaces thereof and firing at 100 C. to 850 C. in an oxidizing atmosphere such as air and oxygen.
- an additive selected from the group consisting of aluminum oxide (A1 0 iron oxide (Fe O bismuth oxide (Bi O magnesium
- non-linear resistors 3 4 vary with the compositions of the sintered body and elecnitrogen and argon when it is desired to reduce the electrodes, and their preparation method. trical resistivity.
- the electrical resistivity also can be Since the non-linearity of the novel resistors is atreduced by air-quenching from the sintering temperature tributed to a. non-ohmic contact between said sintered to room temperature even when the pressed bodies are body 1 and electrodes 2 and 3, it is necessary for obtain- 5 fired in air.
- the mixtures may be preliminarily calcined at 700 positions of the sintered body 1 and the electrodes 2 and to 1000 C. and pulverizedfor easy fabrication in the positions of the sintered body 1 and the elecsubsequent pressing step.
- the mixture to be pressed may trodes2 and 3. be admixed with a suitable binder such as water, poly- It is necessary for achieving a low value of C of revinyl alcohol, etc. sultant non-linear resistors that the sintered body have an It is advantageous that the sintered body he lapped electrical resistivity less than 10 ohm-cm. said electrical at the opposed surfaces by abrasive powder such as siliresistivity being measured by a four point method in a per con carbide in a particle size of 300 meshes to 1500 se conventional way. meshes.
- Table 1 shows operable and optimal compositions of The sintered bodies are coated at the opposed surfaces sintered body 1 for producing a non-linear resistor having thereof by a silver electrode paint in a per se convenan n-value higher than 3 and a high stability with temtional manner such as by a spray method, screen printing perature, humidity and electric load. method or brushing method.
- the silver Table 2 shows operable and optimal compositions of electrode paint have a solid ingredient composition as silver electrodes 2 and 3 after heating for curing in order defined in Tables 2 and 3 after it is fired at 100 C. to to produce the novel non-linear resistors in accordance 850 C. in air. Solid ingredients having compositions with the invention.
- Tables 2 and 3 can be prepared in a per se conventional manner by mixing commercially available powders with organic resin such as epoxy, vinyl and phenol resin in an organic solvent such as butyl acetate, toluene
- Table 3 shows optimal combinations of sintered body 1 and silver electrodes 2, 3 for producing non-linear resistors having a C-value lower than 6 at a given current of 100 ma., an n-value higher than 4 and a high stabili Or the like so as to produce silver electrode paints.
- the silver powder may be in the form of metallic In the Tables 2 and 3, indicated in the specification, silver, or in the form of silver carbonate or silver oxide,
- Particle slze of solid mgredients also are Zno Addmve Zno Addltwe required to be controlled in the range of 0.1/l. to 51.1.. 00 0 n 99.95 to 90.0.... 0.05 to 10, A1103... 99.9 to 98.0..-. 0.1 to 2.0, A1903 40 Lead f be apphed to l sllver ele.ctrodes m a 99.95 r 0 9 .8--- 8.82%018, 6183.-- 93.3 0 3. 8% 0 9183 per se conventional manner by using conventional solder 99.95o9.... o ,l23- 9.0. .o.,iz 99.95 to 90.0 0.05 to 10, MgO 99.9 to 98.
- Mg() havlng low lti g polnt. lt 1s convenient to employer t0 gag 9 to 2.0, gag conductive adhesive comprising silver powder and resin 0 i to 2.0 i 9995 to (105m m, 000" Y in an organic solvent for connecting the lead wires to the 99.95 to 90.0--.-- 0.05 to 10, Nb205--- silver electrodes.
- Non-linear resistors according to this invention have a high stability to temperature and in the load life test, which is carried out at C. at a rating power for 500 hours.
- the n-valve and C-value do not change remark- TAB LE 2 [Operable Composition of Electrode, Wt. Percent] TABLE 3.OPTIMAL COMBINATIONS OF SINTERED BODY AND ELECTRODE Composition of Sintered Body (M01. Percent) Composition of Electrode (Wt.
- the sintered body 1 can be prepared by a per se well ably after heating cycles and load life test. It is preferable known ceramic technique.
- the mixtures are proof resin such as epoxy resin and phenol resin in a per dried and pressed in a mold into desired shapes at a 70 se well known manner. 1 pressure from 100 kg./cm. to 1000 kg./cm.
- the pressed it has been discovered tha bodies are sintered in air at 1250" C. to 1450 C.
- the pressed bodies are linear resistors.
- the n-valve will not be optimal when preferably sintered in IlOn-QXidiZing atmosphere such as 75 the applied silver electrode paint is heated in a n0n-oxidiging atmosphere such as nitrogen and hydrogen for curing. It is necessary for obtaining a high n-value that the applied silver electrode paint be cured by heating in an oxidizing atmosphere such as air and oxygen.
- Silver electrodes prepared by any other method than by silver painting result in a poor n-value.
- the sintered body does not produce a non-linear resistor when it is provided with silver electrodes at the opposite surfaces by electroless plating or electolytic plating in conventional manner.
- Silver electrodes prepared by vacuum evaporation or chemical deposition result in an n-value less than 3.
- the mixture is dried and pressed in a mold into a disc of 13 mm. in diameter and 2.5 mm. in thickness at the pressure of 340 kg./cm.
- the pressed body is sinteredin air at 1350 C. for 1 hour, and then quenched to room temperature (about 15 to about 30 C.).
- the sintered disc is lapped at the opposite surfaces thereof by silicon carbide in a particle size of 600 meshes. Resulting sintered disc has a size of 10 mm. in diameter and 1.5 mm. in thickness.
- the sintered disc is coated at the Opposite surfaces thereof with a silver electrode paint by a conventional brushing method.
- the silver electrode paint employed has the solid ingredient composition according to Table 5 and is prepared by mixing with vinyl resin in amyl acetate. The coated disc is fired at 500 C. for 30 minutes in air.
- Lead wires are attached to the silver electrodes by means of silver paint.
- the electric characteristics of the resultant resistor and of other similarly prepared resistors are shown in Table 4.
- EXAMPLE 2 A sintered disc in a composition of 99.5 mol. percent of zinc oxide and 0.5 mol. percent of iron oxide is prepared in the same manner as that in Example 1.
- the sintered disc has a size of 10 mm. in diameter and 1.5 mm. in thickness after lapping.
- Various silver electrode paints are applied to the opposite surfaces of the sintered disc and fired at 500 C. for 30 minutes in air.
- the silver electrode paints have solid ingredient compositions shown in Table 6 and are prepared by mixing 100 weight parts of said solid ingredient compositions with 1 to 20 weight parts of epoxy resin in 20 to 40 weight parts of butyl alcohol.
- the resultant non-linear resistors exhibit desirable C-values and n-values as indicated in Table 6. It will be readily understood that the electrode compositions have a great effect on the electrical characteristics of the resultant non-linear resistors.
- a non-linear resistor comprising a sintered wafer consisting essentially of zinc oxide, and silver paint electrodes applied to opposite surfaces of said sintered wafer, said electrodes consisting essentially of fired silver paint.
- zinc oxide ZnO
- ZnO zinc oxide
- Al oxide A1 0 iron oxide (Fe O bismuth oxide (Bi O magnesium oxide (MgO), calcium oxide (C210) and nickel oxide (NiO).
- CdO cadmium oxide
- CuO cupric oxide
- iron oxide Fe O and said silver electrodeshave the composition comprising 80 'to 98 wt. percent of silver, 1,2 to 17 Wt. percent of lead oxide (PbO), 0.1 to 6.0 wt. percent of silicon dioxide (SiO 0.06 to 6.0 wt. percent of boron trioxide (B 0 0 to 2.0 wt. percent of bismuth oxide (Bi O 0 to 2.0 wt. percent of cadmium oxide (CdO) and 0 to 2.0 wt.'percent of cupric oxide (CuO).
- PbO lead oxide
- SiO 0.06 to 6.0 wt. percent of boron trioxide B 0 0 to 2.0 wt. percent of bismuth oxide (Bi O 0 to 2.0 wt. percent of cadmium oxide (CdO) and 0 to 2.0 wt.'percent of cupric oxide (CuO).
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Manufacturing & Machinery (AREA)
- Thermistors And Varistors (AREA)
- Apparatuses And Processes For Manufacturing Resistors (AREA)
- Non-Adjustable Resistors (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP41031594A JPS521113B1 (enrdf_load_html_response) | 1966-05-16 | 1966-05-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3496512A true US3496512A (en) | 1970-02-17 |
Family
ID=12335503
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US637492A Expired - Lifetime US3496512A (en) | 1966-05-16 | 1967-05-10 | Non-linear resistors |
Country Status (6)
Country | Link |
---|---|
US (1) | US3496512A (enrdf_load_html_response) |
JP (1) | JPS521113B1 (enrdf_load_html_response) |
DE (1) | DE1665135B1 (enrdf_load_html_response) |
FR (1) | FR1565333A (enrdf_load_html_response) |
GB (1) | GB1130108A (enrdf_load_html_response) |
NL (1) | NL141685B (enrdf_load_html_response) |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3764951A (en) * | 1972-02-16 | 1973-10-09 | Mitsubishi Mining & Cement Co | Non-linear resistors |
US3808045A (en) * | 1971-05-28 | 1974-04-30 | A Knyazhev | Method of manufacture of electric contacts |
US3856567A (en) * | 1972-08-04 | 1974-12-24 | J Pitha | Electrode for porous ceramic and method of making same |
US3857174A (en) * | 1973-09-27 | 1974-12-31 | Gen Electric | Method of making varistor with passivating coating |
US3872582A (en) * | 1972-12-29 | 1975-03-25 | Matsushita Electric Ind Co Ltd | Process for making a voltage dependent resistor |
DE2500291A1 (de) | 1974-02-20 | 1975-08-21 | Matsushita Electric Ind Co Ltd | Spannungsabhaengiger widerstand |
US3903494A (en) * | 1973-09-27 | 1975-09-02 | Gen Electric | Metal oxide varistor with coating that enhances contact adhesion |
US3958209A (en) * | 1974-02-28 | 1976-05-18 | Nippondenso Co., Ltd. | High temperature thermistor |
US4061088A (en) * | 1975-11-13 | 1977-12-06 | Toyota Jidosha Kogyo Kabushiki Kaisha | Electric detonating fuse assembly |
US4073971A (en) * | 1973-07-31 | 1978-02-14 | Nobuo Yasujima | Process of manufacturing terminals of a heat-proof metallic thin film resistor |
US4103619A (en) * | 1976-11-08 | 1978-08-01 | Nasa | Electroexplosive device |
DE2835562A1 (de) * | 1977-08-18 | 1979-03-01 | Trw Inc | Material fuer einen glasartigen elektrischen widerstand und verfahren zu dessen herstellung |
US4172922A (en) * | 1977-08-18 | 1979-10-30 | Trw, Inc. | Resistor material, resistor made therefrom and method of making the same |
US5153554A (en) * | 1990-05-08 | 1992-10-06 | Raychem Corp. | Low voltage varistor array |
US5569495A (en) * | 1995-05-16 | 1996-10-29 | Raychem Corporation | Method of making varistor chip with etching to remove damaged surfaces |
US5583734A (en) * | 1994-11-10 | 1996-12-10 | Raychem Corporation | Surge arrester with overvoltage sensitive grounding switch |
US6127040A (en) * | 1996-08-26 | 2000-10-03 | Siemens Matsushita Components Gmbh & Co. Kg | Electroceramic component and method of manufacture thereof |
US6163245A (en) * | 1997-12-22 | 2000-12-19 | Kabushiki Kaisha Toshiba | Nonlinear resistor with electrodes formed by plasma spraying |
US20090127110A1 (en) * | 2006-09-11 | 2009-05-21 | Mitsubishi Electric Corporation | Method of manufacturing electrode for electrical-discharge surface treatment, and electrode for electrical-discharge surface treatment |
US10121775B2 (en) | 2013-11-21 | 2018-11-06 | Osram Opto Semiconductors Gmbh | Optoelectronic semiconductor chip with built-in ESD protection |
CN118955110A (zh) * | 2024-07-26 | 2024-11-15 | 横店集团东磁股份有限公司 | 一种镍锌铜铁氧体材料及其制备方法与应用 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5018959B1 (enrdf_load_html_response) * | 1968-11-08 | 1975-07-03 | ||
JPS5018960B1 (enrdf_load_html_response) * | 1969-09-01 | 1975-07-03 | ||
DE2820118C2 (de) * | 1977-06-23 | 1985-04-11 | Kombinat Veb Keramische Werke Hermsdorf, Ddr 6530 Hermsdorf | Oxid-Varistor und Verfahren zu dessen Herstellung |
DE2848454C2 (de) * | 1978-11-08 | 1982-12-16 | Siemens AG, 1000 Berlin und 8000 München | Anordnung zur Halterung von elektrische Anlagen gegen Überspannungen schützenden Elementen |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US1822742A (en) * | 1927-06-13 | 1931-09-08 | Gen Electric | Discharge device and resistance material |
US2027277A (en) * | 1929-08-16 | 1936-01-07 | Habann Erich | Contact device |
GB618966A (en) * | 1946-06-14 | 1949-03-02 | Standard Telephones Cables Ltd | Improvements in or relating to electric thermally sensitive resistance elements |
CA479580A (en) * | 1951-12-18 | W. Davis Gustoff | Conductive devices | |
US2786819A (en) * | 1955-11-17 | 1957-03-26 | Gen Motors Corp | Resistor |
US2977558A (en) * | 1958-06-19 | 1961-03-28 | Cutler Hammer Inc | Thermal responsive resistance devices |
US3037942A (en) * | 1959-11-02 | 1962-06-05 | Gen Electric | Positive temperature coefficient of resistivity resistor |
US3075122A (en) * | 1960-05-02 | 1963-01-22 | Westinghouse Electric Corp | Electroluminescent system, electrically non-linear element and method |
US3219480A (en) * | 1961-06-29 | 1965-11-23 | Gen Electric | Method for making thermistors and article |
US3264229A (en) * | 1964-02-10 | 1966-08-02 | American Zinc Lead & Smelting | Method of making conductive zinc oxide |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2887632A (en) * | 1952-04-16 | 1959-05-19 | Timefax Corp | Zinc oxide semiconductors and methods of manufacture |
GB874257A (en) * | 1960-03-02 | 1961-08-02 | Controllix Corp | Improvements in or relating to circuit-breaker actuating mechanisms |
-
1966
- 1966-05-16 JP JP41031594A patent/JPS521113B1/ja active Pending
-
1967
- 1967-05-02 DE DE19671665135 patent/DE1665135B1/de not_active Withdrawn
- 1967-05-10 US US637492A patent/US3496512A/en not_active Expired - Lifetime
- 1967-05-12 FR FR1565333D patent/FR1565333A/fr not_active Expired
- 1967-05-16 GB GB22771/67A patent/GB1130108A/en not_active Expired
- 1967-05-16 NL NL676706772A patent/NL141685B/xx not_active IP Right Cessation
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA479580A (en) * | 1951-12-18 | W. Davis Gustoff | Conductive devices | |
US1822742A (en) * | 1927-06-13 | 1931-09-08 | Gen Electric | Discharge device and resistance material |
US2027277A (en) * | 1929-08-16 | 1936-01-07 | Habann Erich | Contact device |
GB618966A (en) * | 1946-06-14 | 1949-03-02 | Standard Telephones Cables Ltd | Improvements in or relating to electric thermally sensitive resistance elements |
US2786819A (en) * | 1955-11-17 | 1957-03-26 | Gen Motors Corp | Resistor |
US2977558A (en) * | 1958-06-19 | 1961-03-28 | Cutler Hammer Inc | Thermal responsive resistance devices |
US3037942A (en) * | 1959-11-02 | 1962-06-05 | Gen Electric | Positive temperature coefficient of resistivity resistor |
US3075122A (en) * | 1960-05-02 | 1963-01-22 | Westinghouse Electric Corp | Electroluminescent system, electrically non-linear element and method |
US3219480A (en) * | 1961-06-29 | 1965-11-23 | Gen Electric | Method for making thermistors and article |
US3264229A (en) * | 1964-02-10 | 1966-08-02 | American Zinc Lead & Smelting | Method of making conductive zinc oxide |
Cited By (26)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3808045A (en) * | 1971-05-28 | 1974-04-30 | A Knyazhev | Method of manufacture of electric contacts |
US3764951A (en) * | 1972-02-16 | 1973-10-09 | Mitsubishi Mining & Cement Co | Non-linear resistors |
US3856567A (en) * | 1972-08-04 | 1974-12-24 | J Pitha | Electrode for porous ceramic and method of making same |
US3872582A (en) * | 1972-12-29 | 1975-03-25 | Matsushita Electric Ind Co Ltd | Process for making a voltage dependent resistor |
US4073971A (en) * | 1973-07-31 | 1978-02-14 | Nobuo Yasujima | Process of manufacturing terminals of a heat-proof metallic thin film resistor |
US3857174A (en) * | 1973-09-27 | 1974-12-31 | Gen Electric | Method of making varistor with passivating coating |
US3903494A (en) * | 1973-09-27 | 1975-09-02 | Gen Electric | Metal oxide varistor with coating that enhances contact adhesion |
DE2500291A1 (de) | 1974-02-20 | 1975-08-21 | Matsushita Electric Ind Co Ltd | Spannungsabhaengiger widerstand |
DE2500291B2 (de) | 1974-02-20 | 1977-02-10 | Matsushita Electric Industrial Co., Ltd., Kadotna, Osaka (Japan) | Spannungsabhaengiger widerstand mit einer spannungsabhaengigkeit allein aufgrund der masse seines gesinterten koerpers |
US3958209A (en) * | 1974-02-28 | 1976-05-18 | Nippondenso Co., Ltd. | High temperature thermistor |
US4061088A (en) * | 1975-11-13 | 1977-12-06 | Toyota Jidosha Kogyo Kabushiki Kaisha | Electric detonating fuse assembly |
US4103619A (en) * | 1976-11-08 | 1978-08-01 | Nasa | Electroexplosive device |
DE2835562A1 (de) * | 1977-08-18 | 1979-03-01 | Trw Inc | Material fuer einen glasartigen elektrischen widerstand und verfahren zu dessen herstellung |
US4146677A (en) * | 1977-08-18 | 1979-03-27 | Trw Inc. | Resistor material, resistor made therefrom and method of making the same |
US4172922A (en) * | 1977-08-18 | 1979-10-30 | Trw, Inc. | Resistor material, resistor made therefrom and method of making the same |
US5153554A (en) * | 1990-05-08 | 1992-10-06 | Raychem Corp. | Low voltage varistor array |
US5583734A (en) * | 1994-11-10 | 1996-12-10 | Raychem Corporation | Surge arrester with overvoltage sensitive grounding switch |
US5569495A (en) * | 1995-05-16 | 1996-10-29 | Raychem Corporation | Method of making varistor chip with etching to remove damaged surfaces |
WO1996036978A1 (en) * | 1995-05-16 | 1996-11-21 | Raychem Corporation | Method of making varistor chips |
US6127040A (en) * | 1996-08-26 | 2000-10-03 | Siemens Matsushita Components Gmbh & Co. Kg | Electroceramic component and method of manufacture thereof |
US6163245A (en) * | 1997-12-22 | 2000-12-19 | Kabushiki Kaisha Toshiba | Nonlinear resistor with electrodes formed by plasma spraying |
US20090127110A1 (en) * | 2006-09-11 | 2009-05-21 | Mitsubishi Electric Corporation | Method of manufacturing electrode for electrical-discharge surface treatment, and electrode for electrical-discharge surface treatment |
US20120056133A1 (en) * | 2006-09-11 | 2012-03-08 | Ihi Corporation | Method of manufacturing electrode for electrical-discharge surface treatment, and electrode for electrical-discharge surface treatment |
US9347137B2 (en) | 2006-09-11 | 2016-05-24 | Ihi Corporation | Method of manufacturing electrode for electrical-discharge surface treatment, and electrode for electrical-discharge surface treatment |
US10121775B2 (en) | 2013-11-21 | 2018-11-06 | Osram Opto Semiconductors Gmbh | Optoelectronic semiconductor chip with built-in ESD protection |
CN118955110A (zh) * | 2024-07-26 | 2024-11-15 | 横店集团东磁股份有限公司 | 一种镍锌铜铁氧体材料及其制备方法与应用 |
Also Published As
Publication number | Publication date |
---|---|
NL141685B (nl) | 1974-03-15 |
JPS521113B1 (enrdf_load_html_response) | 1977-01-12 |
FR1565333A (enrdf_load_html_response) | 1969-05-02 |
NL6706772A (enrdf_load_html_response) | 1967-11-17 |
DE1665135B1 (de) | 1972-05-25 |
GB1130108A (en) | 1968-10-09 |
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