US3480521A - Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath - Google Patents

Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath Download PDF

Info

Publication number
US3480521A
US3480521A US507034A US3480521DA US3480521A US 3480521 A US3480521 A US 3480521A US 507034 A US507034 A US 507034A US 3480521D A US3480521D A US 3480521DA US 3480521 A US3480521 A US 3480521A
Authority
US
United States
Prior art keywords
aluminum
coating
bath
chloride
stock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US507034A
Other languages
English (en)
Inventor
Akira Miyata
Chikayoshi Tomita
Akio Suzuki
Hideyo Okubo
Masahiko Nagakuni
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kokan Ltd filed Critical Nippon Kokan Ltd
Application granted granted Critical
Publication of US3480521A publication Critical patent/US3480521A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/66Electroplating: Baths therefor from melts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F251/00Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof
    • C08F251/02Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof on to cellulose or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/026Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from the reaction products of polyepoxides and unsaturated monocarboxylic acids, their anhydrides, halogenides or esters with low molecular weight
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1438Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
    • C08G59/1455Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
    • C08G59/1461Unsaturated monoacids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • C08G59/4292Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof together with monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • C09D163/10Epoxy resins modified by unsaturated compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/936Chemical deposition, e.g. electroless plating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S525/00Synthetic resins or natural rubbers -- part of the class 520 series
    • Y10S525/922Polyepoxide polymer having been reacted to yield terminal ethylenic unsaturation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12701Pb-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12708Sn-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12708Sn-base component
    • Y10T428/12722Next to Group VIII metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/12743Next to refractory [Group IVB, VB, or VIB] metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/1275Next to Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12736Al-base component
    • Y10T428/1275Next to Group VIII or IB metal-base component
    • Y10T428/12757Fe

Definitions

  • This invention relates to a process for coating steel, copper and other metallic surfaces with aluminum as protecting films by means of molten salt electrolysis in a fused bath containing aluminum halide and the like.
  • Another object of the invention is to provide a process of the above kind, capable of obtaining aluminum-coated metallic products having superior bond of the coating to the metallic stock electrolytically treated.
  • hydrogen ions are supplied in either or both positive and negative sense while the process proceeds.
  • electrochemically ionized hydrogen for instance, by contact with platinum black, and/ or hydrogen chloride gas may be fed directly to the electrolytic bath.
  • aqueous acetone solution of any desired concentration may preferably be used. According to the our experiments, superior results may be obtained when the aqueous wetting solution contains, solely or in combination, inorganic and/or organic substances or chemicals which have a high afiinity to water. For this purpose, methyl and/or ethyl alcohol, ethylene glycol, glycerine, lactic acid and/or formic acid may be employed.
  • Starch, sugar, casein, egg albumen, gelatin, water glass or the like organic and inorganic substances may be utilized for the same purpose, in the form of syrup or paste.
  • inorganic compounds such as sodium chloride, magnesium chloride, potassium chloride, calcium sulfate, magnesium perchlorate, caustic soda, calcium chloride, aluminum chloride, barium chloride, zinc chloride, chromium chloride, titanium tetrachloride, and the like may also be used in the form of an aqueous or alcoholic solution for the same purpose.
  • conventional surface active agents for instance, soap, various known organic derivatives, such as sodium salts of .high molecular alkyl sulfates, or sulphonates may also be used. These agents may be used in the form of a dilute aqueous or alcohol solution for the purpose of this invention.
  • the supply of hydrogen ions to the electrolytically reacting zone can be carried out in negative sense in the following way:
  • the metal stock is preparatorily and cathodically subjected to an electrolytic treatment in the presence of an acid solution containing cations of those metals which have higher hydrogen overvoltage than that for aluminum, such as Pb, Sn, Ti, Zn, Bi, Cr, Cd and/ or the like.
  • an acid solution containing cations of those metals which have higher hydrogen overvoltage than that for aluminum such as Pb, Sn, Ti, Zn, Bi, Cr, Cd and/ or the like.
  • these metals are deposited on the stock and carried by the stock to the electrolytically reacting zone in the next succeeding electrolytic aluminum coating process.
  • hydrogen ions contained in the fused salt bath especially those existing in close proximity of the electrolytically reacting zone, more specifically in the neighborhood of the metallic surface to be subjected to the aluminum coating process, are retarded in the transformation into hydrogen molecules. Although this retarding period is short, it is enough to carry out the electrolytic aluminum coating process under favorable conditions. In this way, hydrogen ions may be supplied in negative sense
  • Example 1 Using a molten bath, 200 00., comprising 60 mole percent of aluminum chloride and 40 mole percent of sodium chloride, a steel stock having the size of x x 0.2 mm, was in a conventional manner electrolytically treated as cathode, below which a length, say cm., of coiled platinum wire of 0.5 mm. thickness and 10 mm. coil diameter was held as anode under tension at a distance of 2 cm. while being submerged in the bath. The cathodic current density was 2 amp/din. and the electrolysis was continued for 10 minutes at 160 C. In the course of the electrolysis, hydrogen gas was supplied in the form of small bubbles at a rate of cc./min. to the bath from below so as to contact the coiled anode. In this way, an aluminum coating having a thickness of 3 microns and superior surface conditions and an excellent bonding strength could be formed on both surfaces of the sheet stock.
  • Example 2 For comparison, argon gas, again in the form of small bubbles, was introduced instead of hydrogen under the same operating conditions and at the same feeding rate as before and throughout the whole electrolytic period, which was again 10 minutes. An aluminum coating was produced on the steelstock, with no appreciable improvements in the quality of the coating. Though agitation of the bath was utilized, no appreciable gain in the desired results were achieved, because of the lack of the hydrogen ion.
  • Example 3 1180 gms. of aluminum chloride and 320 gms. of sodium chloride were thoroughly mixed together, heated to melting temperature, charged into a glass vessel and kept at a temperature of 160 C., whereupon the vessel was sealingly closed off from the ambient atmosphere. Before the vessel was sealed, a sheet of aluminum plate, having the dimensions of x 150 x 0.2 mm., was arranged in the melt as anode and a piece of steel sheet having the same dimensions as cathode; current was con- Wt. of Current Al-coil, efiieiency, Time lapsed gms. State of Al-coatmg percent None 44. 9408 Smooth, tight and Well- 83 bonded. 24 hours... 41. 5588 Same as above 69 hours 40. 4352 Formatlon of trees, 68
  • Example 4' Using a molten bath comprising 62 mole percent aluminum chloride and 38 mole percent sodium chloride, but without any addition of conventional metal mist suppressing agent such as potassium chloride so as to clearly observe the aforementioned adverse effects by the presence of superfluous aluminum solute as set forth in the foregoing Example 3, the electrolytic treatment was carried out at C. for about 10 minutes with a cathodic current density: 2 amp./dm. taking an aluminum plate as anode and a steel sheet as cathode, having the same dimensions as before, respectively, the voltage being 0.3- 0.4 volt and the treatment being repeatedly performed from several times to about 20 times per day and for an extended time period, such as 10 months.
  • a cathodic current density 2 amp./dm.
  • Example 5 A steel sheet stock, having the same dimensions as set forth in Example 3, was degreased, pickled and Well water-cleaned, and then was treated as cathode in an aqueous solution containing 1% of HCl and 0.005% of PbCl at a-current density of l amp./dm. for about 10 seconds, using a carbon electrode of equal dimensions as above as anode. The stock was then water-cleaned to a satisfying degree. In this case, the stock should preferably be subjected to the influence of mechanical vibration, preferably at several to about 100 cycles per second.
  • the treated steel surface represented, to a slight degree, a brown to gray coloring; but still exhibiting the natural glazing color of steel.
  • the thus treated stock was then subjected to a conventional electrolytic treatment in a molten salt bath comprising 5 8 mole percent of AlCl and 42 mole percent of NaCl according to the conventional technique for the formation of aluminum coating, providing thus a smooth, glazing and well-bonded aluminum film on the stock and capable of being subjected, without any cracks in the coating, to a subsequent mechanical working for the fabrication of finished products.
  • the thickness of the aluminum could be adjusted with ease to a value thicker than microns which constitutes a considerable progress in the art.
  • Example 6 In this experiment, the content of PbCl was adjusted to 0.005% and the concentration of HCl was 3 N, the current density being 1 amp./dm. The preliminary treatment was carried out for about 30 seconds, further conditions for the preliminary step being same as described in Example 5.
  • the pretreated stock was further treated electrolytically with a current density of 2 amp./dm. as in the preceding Example 5, thus providing an aluminum coating, 17.4,u thick, with a current efliciency of 88%.
  • the coating was beautiful, of metal glazing tone, and well-bonded with superior quality.
  • Example 7 In this experiment, the content of PbCl was adjusted to 0.0006% and the concentration of HCl was 0.3 N, the current density being 1 amp./dm. The preliminary treatment was carried out for about 30 seconds, further conditions for the preliminary step being same as described in Example 5.
  • test piece was further treated electrolytically with a current density of l amp./dm. in a bath which had become highly deteriorated so that only a degreased and pickled stock could not have been treated therewith effectively, other conditions being similar to those as employed in Example 5.
  • the thus formed aluminum coating was beautiful in its metal glazing tone, and well-bonded with superior quality.
  • Example 8 In this case, the aqueous preliminarily treating bath contained 0.1% of bismuth oxide and 1.0% of perchloric acid. The treatment was carried out with a current density of 1 amp./dm. for about 30 seconds.
  • the treated stock was subjected further to an electrolytic treatment while using the same molten salt bath as was set forth in Example 7, and using a current density of l amp./dm. Superior results in the formed aluminum coating were obtained.
  • the coating thus produced should be exposed to the open atmosphere at least once in the course of the next succeeding water-cleaning step, so as to convert the produced coating into an inactivated one.
  • Example 9 In this case, an aqueous solution of hydrochloric acid having a concentration of l N and containing 0.05% of stannous chloride was used as preliminarily treating liquor. The treatment was carried out with a current density of 1 amp./dm. for about 30 seconds.
  • the treated stock was subjected further to an electrolytic treatment while using the same molten bath as was set forth in Example 7, and with a current density of 1 amp./dm. again.
  • Aluminum film was coated on the stock with superior results.
  • Example 10 In this case, the preliminarily treating aqueous liquor contained 0.5% of lead acetate. The treatment was carried out with a current density of 0.3 amp./dm. for about 2 minutes.
  • the thus treated stock was then subjected to the second treatment, as before, for coating it with aluminum, yet while using same bath composition as set forth in Example 6.
  • the coating was slightly inferior in its characteristics, yet having a superior metallic glaze.
  • Example 11 The preliminary treatment was carried out with use of an aqueous 2 N hydrochloric acid solution, containing 0.5 of titanium chloride at a current density of 20 amp./dm. t
  • the thus treated stock was further subjected to an electrolytic coating treatment while using the same molten salt bath as set forth in Example 7.
  • the current density was 1 amp./dm. as before.
  • the thus obtained aluminum coating had a superior metal glaze, providing in addition, superior tightness, smoothness and bond.
  • Example 12 A steel sheet stock was preliminarily coated with a thin film of acetone, of purity, by the way of dipping.
  • the treated stock was subjected to an ordinary electrolytic treatment utilizing a used up molten bath comprising 58 mole percent of AlCl and 42 mole percent of NaCl and kept at C., which bath had so deteriorated as to be considered unusable for conventional operations.
  • the electrolysis was carried out with a current density of 1.5 amp./dm. for about 10 minutes.
  • the thus resulting aluminum coating was highly smooth, tight, closely adhering and highly durable to scratching.
  • the acetone was replaced in subsequent tests by methyl alcohol, ethyl alcohol of 96% purity; ethylene glycol, 95 glycerin, 95 lactic acid, 87%; and formic acid, 87%; the effects were similar.
  • Example 13 An aqueous syrup (concentration: 1%) made of starch was used in place of the acetone used in Example 12, and the treating conditions were the same as set forth in that example. Similar superior results were obtained.
  • Example 14 A dilute aqueous solution of common salt (concentration: 5%) was used and other treating conditions were the same as set forth in Example 13. Same superior aluminum coating was obtained.
  • the dipped metal stock was dried at normal temperature and then left in the open air so as to absorb a certain quantity of water content from the ambient air, so as to form a thin aqueous film on the stock surface.
  • Example A combination of two or more of the substances referred to in the foregoing Examples 12-14 could be employed with equal results when other operating conditions Were similar to those set forth therein.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Emergency Medicine (AREA)
  • Electrochemistry (AREA)
  • Metallurgy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Electrolytic Production Of Metals (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
  • Paints Or Removers (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Electroplating Methods And Accessories (AREA)
US507034A 1964-11-13 1965-11-09 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath Expired - Lifetime US3480521A (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP6382764 1964-11-13
JP1033065 1965-02-24
JP1033165 1965-02-24
US50703465A 1965-11-09 1965-11-09
US88641969A 1969-12-18 1969-12-18
US17784971A 1971-09-03 1971-09-03

Publications (1)

Publication Number Publication Date
US3480521A true US3480521A (en) 1969-11-25

Family

ID=27548263

Family Applications (6)

Application Number Title Priority Date Filing Date
US507034A Expired - Lifetime US3480521A (en) 1964-11-13 1965-11-09 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US828049*A Expired - Lifetime US3699012A (en) 1964-11-13 1969-03-24 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US828050*A Expired - Lifetime US3616301A (en) 1964-11-13 1969-03-24 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US886419A Expired - Lifetime US3697619A (en) 1964-11-13 1969-12-18 A coating composition of a copolymer of methyl methacrylate with the polymerizable addition reaction product of an alpha,beta-ethylenically unsaturated acid and an epoxy compound
US00060994A Expired - Lifetime US3778356A (en) 1964-11-13 1970-07-06 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US00177849A Expired - Lifetime US3775356A (en) 1964-11-13 1971-09-03 Coating composition of a copolymer of methyl methacrylate with the polymerizable addition reaction product of an alpha,beta-ethylenically unsaturated acid and an epoxy compound with a cellulosic ester or ether

Family Applications After (5)

Application Number Title Priority Date Filing Date
US828049*A Expired - Lifetime US3699012A (en) 1964-11-13 1969-03-24 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US828050*A Expired - Lifetime US3616301A (en) 1964-11-13 1969-03-24 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US886419A Expired - Lifetime US3697619A (en) 1964-11-13 1969-12-18 A coating composition of a copolymer of methyl methacrylate with the polymerizable addition reaction product of an alpha,beta-ethylenically unsaturated acid and an epoxy compound
US00060994A Expired - Lifetime US3778356A (en) 1964-11-13 1970-07-06 Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
US00177849A Expired - Lifetime US3775356A (en) 1964-11-13 1971-09-03 Coating composition of a copolymer of methyl methacrylate with the polymerizable addition reaction product of an alpha,beta-ethylenically unsaturated acid and an epoxy compound with a cellulosic ester or ether

Country Status (5)

Country Link
US (6) US3480521A (fr)
CH (1) CH437958A (fr)
DE (1) DE1496937B2 (fr)
FR (1) FR1455523A (fr)
GB (1) GB1132696A (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3867266A (en) * 1971-05-14 1975-02-18 Nippon Kokan Kk Method of plating aluminum-chromium alloys

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4098841A (en) * 1963-12-23 1978-07-04 Nippon Paint Co., Ltd. Thermoplastic copolymers and preparation thereof
US3912773A (en) * 1974-07-22 1975-10-14 Rohm & Haas Casting resin system containing acrylic polymer in acrylic monomer, diepoxide, and polyethylenically unsaturated monomer
US4308185A (en) * 1976-05-11 1981-12-29 Scm Corporation Graft polymer compositions of terminated epoxy resin, processes for making and using same, and substrates coated therewith
US4134809A (en) * 1977-08-22 1979-01-16 Eastman Kodak Company Radiation curable cellulose ester-acrylate compositions
US4170613A (en) * 1978-04-10 1979-10-09 Denki Kagaku Kogyo Kabushiki Kaisha Flexible epoxy resin composition
US4436875A (en) 1979-10-25 1984-03-13 The Dow Chemical Company Curable polymeric compositions
US4522962A (en) * 1980-09-08 1985-06-11 Scm Corporation Epoxy modified emulsion polymers
DE3101343C1 (de) * 1981-01-17 1982-12-30 Th. Goldschmidt Ag, 4300 Essen Verfahren zum Flexibilisieren von Epoxidharzen
US4500629A (en) * 1982-04-08 1985-02-19 Ciba-Geigy Corporation Method of forming images from liquid masses
US4617367A (en) * 1984-11-28 1986-10-14 Mitsui Toatsu Chemicals, Inc. Methyl methacrylate syrup composition
NL8403753A (nl) * 1984-12-10 1986-07-01 Bekaert Sa Nv Werkwijze voor het bekleden van een draadvormig staalelement met een aluminiumbekledingslaag, alsmede met aluminium bekleed draadvormig staalelement.
US5112509A (en) * 1988-12-22 1992-05-12 Texaco, Inc. Non-dispersant, shear-stabilizing, and wear-inhibiting viscosity index improver
US5024785A (en) * 1989-01-17 1991-06-18 The Dow Chemical Company Liquid crystal/rigid rodlike polymer modified epoxy/vinyl ester resins
US4983708A (en) * 1989-05-12 1991-01-08 Hoechst Celanese Corporation Novel polyacetal copolymers of trioxane and glycidyl ester derivatives
US5096789A (en) * 1990-04-30 1992-03-17 The United States Of America As Represented By The Secretary Of The Air Force Method and composition for chloroaluminate molten salts having a wide electrochemical window
US5206093A (en) * 1990-10-17 1993-04-27 Nisshin Steel Co., Ltd. Multilayer metal-coated steel sheet
DE102006058251A1 (de) * 2006-12-08 2008-06-12 Evonik Röhm Gmbh Verfahren und Vorrichtung zur Herstellung von Methacrylsäurealkylestern
CN114149387A (zh) * 2021-11-24 2022-03-08 武汉船用电力推进装置研究所(中国船舶重工集团公司第七一二研究所) 一种丁基缩水甘油醚甲基丙烯酸酯的制备方法

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US527848A (en) * 1894-10-23 Process of reducing aluminium
US527846A (en) * 1894-10-23 Leonard waldo
US527847A (en) * 1894-10-23 Process of reducing aluminium
US528365A (en) * 1894-10-30 Process of reducing aluminium
US2752303A (en) * 1954-09-02 1956-06-26 Walter M Weil Fused bath electrolysis of metal chlorides
US2900319A (en) * 1956-10-19 1959-08-18 Louis Ferrand Dissociable gaseous hydrocarbon anode for igneous electrolytic furnaces, particularly for aluminum-making
US3007854A (en) * 1957-06-14 1961-11-07 Nat Steel Corp Method of electrodepositing aluminum on a metal base
US3136709A (en) * 1959-07-14 1964-06-09 Nat Steel Corp Method of electroplating an aluminum containing coating
US3288689A (en) * 1962-02-01 1966-11-29 Matsushita Electric Ind Co Ltd Method for coating metal objects with aluminum

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US527848A (en) * 1894-10-23 Process of reducing aluminium
US527846A (en) * 1894-10-23 Leonard waldo
US527847A (en) * 1894-10-23 Process of reducing aluminium
US528365A (en) * 1894-10-30 Process of reducing aluminium
US2752303A (en) * 1954-09-02 1956-06-26 Walter M Weil Fused bath electrolysis of metal chlorides
US2900319A (en) * 1956-10-19 1959-08-18 Louis Ferrand Dissociable gaseous hydrocarbon anode for igneous electrolytic furnaces, particularly for aluminum-making
US3007854A (en) * 1957-06-14 1961-11-07 Nat Steel Corp Method of electrodepositing aluminum on a metal base
US3136709A (en) * 1959-07-14 1964-06-09 Nat Steel Corp Method of electroplating an aluminum containing coating
US3288689A (en) * 1962-02-01 1966-11-29 Matsushita Electric Ind Co Ltd Method for coating metal objects with aluminum

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3867266A (en) * 1971-05-14 1975-02-18 Nippon Kokan Kk Method of plating aluminum-chromium alloys

Also Published As

Publication number Publication date
US3697619A (en) 1972-10-10
US3778356A (en) 1973-12-11
US3775356A (en) 1973-11-27
US3616301A (en) 1971-10-26
US3699012A (en) 1972-10-17
CH437958A (fr) 1967-06-15
DE1496937B2 (de) 1971-04-22
FR1455523A (fr) 1966-04-01
DE1496937A1 (de) 1970-01-08
GB1132696A (en) 1968-11-06

Similar Documents

Publication Publication Date Title
US3480521A (en) Process for the electrolytic formation of aluminum coatings on metallic surfaces in molten salt bath
JPS6038480B2 (ja) 耐食性電気亜鉛複合めつき鋼材の製造方法
US2654701A (en) Plating aluminum
USRE26223E (en) Base materials coated with an alloy of aujmtnum and manganese
US2926125A (en) Coating articles of magnesium or magnesium base alloys
US4427499A (en) Process for surface treatment of stainless steel sheet
US4543167A (en) Control of anode gas evolution in trivalent chromium plating bath
US3268422A (en) Electroplating bath containing aluminum and manganese-bearing materials and method of forming aluminummanganese alloy coatings on metallic bases
US3630768A (en) Chemical deposition formation of anodes
JPS6047353B2 (ja) 電気化学的反応用活性陰極の製造方法
US3785940A (en) Method for electrolytically treating the surface of a steel plate with a chromate solution
US3235404A (en) Method and compositions for zinc coating aluminum
US2436244A (en) Metalworking and strippingplating process
JP3171646B2 (ja) 白金合金めっき浴及びそれを用いた白金合金めっき品の製造方法
US3231396A (en) Stannate immersion coating for magnesium, magnesium-dissimilar metal couples, and other metals
US3257295A (en) Method of chemically treating metals
US3288691A (en) Method of electrolytically chemically treating metals
US3083150A (en) Process for the electro-plating of cadmium-titanium alloy
US3880730A (en) Electro-galvanic gold plating process
US2439935A (en) Indium electroplating
US1919000A (en) Process for the electrodeposition of tin
US1435875A (en) Electroplating with alkaline bath
US3689385A (en) Method for the surface treatment of aluminum electrodes for the electrolytic production of zinc,and electrodes thus treated
JPS5837192A (ja) 片面亜鉛系電気メッキ鋼板の非メッキ面の後処理方法
US3692642A (en) Electrodeposition of osmium and baths therefor