US3429365A - Continuous slab casting mold - Google Patents
Continuous slab casting mold Download PDFInfo
- Publication number
- US3429365A US3429365A US516932A US3429365DA US3429365A US 3429365 A US3429365 A US 3429365A US 516932 A US516932 A US 516932A US 3429365D A US3429365D A US 3429365DA US 3429365 A US3429365 A US 3429365A
- Authority
- US
- United States
- Prior art keywords
- mold
- casting
- wall
- skin
- oscillating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005266 casting Methods 0.000 title description 32
- 229910052751 metal Inorganic materials 0.000 description 18
- 239000002184 metal Substances 0.000 description 18
- 239000007788 liquid Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000009749 continuous casting Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 208000028990 Skin injury Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/041—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for vertical casting
Definitions
- the invention relates to the continuous casting in liquid cooled molds, of slabs of high melting point, and to the molds for casting these slabs; and relates more particularly to casting methods and molds Where the mold oscillates throughout a stroke.
- Oscillating molds for continuous casting generally are known, reference being had, for instance, to the article, The Continuous Casting of Steel, by Leonard V. Gallagher and Bruce S. Old, Scientific American (December 1963), pp. 75-88.
- Austrian Patent No. 181,379 teaches to form a liquid cooled mold in such a manner that its wall is thinnest at the zone of beginning solidification, thus in the upper one third of the mold, and increases in thickness, either uniformly or stepwise, towards the exit opening of the mold.
- German Patent No. 900,861 teaches to subdivide the mold into two zones of different cooling intensity.
- This German patent teaches, in contrast to the aforesaid Austrian patents, to provide the upper mold part with a material of reduced heat conductivity and the lower part of the mold with a material of increased heat conductivity.
- the German patent furthermore proposes either to increase the wall thickness in the upper part of the mold or to apply to that upper part a cooling liquid of higher temperature.
- a slab, for instance of iron or steel, descending in the mold cavity of a mold of the prior art will have a thin solidified skin, while the remainder of the slab will still be liquid. Not far below the molten metal level there will form a shrink space between the skin of the casting and the mold wall. The shrinking occurs because the mold wall is liquid cooled and thereby rapidly conducts heat away from the casting exterior. This causes the occurrence of the shrink space between the skin and the mold interior.
- the liquid interior will reheat the skin; the skin, on the other hand, is isolated by the shrink space from the cool mold and therefore will, under the heat transfer from the hot liquid interior, be heated and expand until it again makes contact with the mold. This imparts to the skin a corrugation or ripple which which ultimately may lead to breaks in the skin or other injuries to the casting exterior.
- the invention is based on the recognition of the importance of controlling the heat transfer thereby to control, in turn, the shrinking to avoid the aforesaid repeated contraction and expansion of the slab as it passes through the mold cavity.
- FIG. 1 is a fragmentary vertical sectional view of portions of a continuous casting mold in accordance with the prior art
- FIG. 2 is a fragmentary vertical sectional view, similar to FIG. 1, but showing an embodiment in accordance with the instant invention.
- FIG. 3 is a fragmentary vertical sectional view, similar to FIG. 2, but embodying a modification.
- FIG. 1 there is shown a prior art mold which is liquid cooled (the details of the liquid cooling arrangements having been omitted).
- the mold 1 is of the oscillating type though the well known details of the oscillating mechanism have been omitted for the sake of clarity and simplicity.
- the wall of the mold 1 is of uniform thickness.
- the casting that descends in the mold 1 is solidified throughout its thin skin 2; the much larger remaining interior 3 being still liquid.
- the molten metal level is designated 4, 4' and 4" showing the upper and lower positions of the range of the metal level 4 due to the oscillating strokes.
- shrink space 5 occurs due to the cooling effect of the mold wall making contact with the casting.
- the intervening contact between the skin 2 and the mold wall 1 is due to the subsequent expansion under the influence of the internal heat of the liquid core 3.
- the contact with the mold wall 1 again brings about a shrinking of the skin 2, creating the shrink space 5a.
- the same sequence of events brings about a renewed contact and shrinking, the latter at the shrink space 5b.
- This continual shrinking and expanding is deterimental to the slab that is formed of a metal, such as iron or steel, of a high melting point, and the liquid core 3 of which extends through the mold.
- the wall 6 of the mold is of non-uniform thickness. For a portion of its length, the mold wall 6 is uniform, while near the range 4'-4 of the molten metal level 4, the wall of the mold has a portion 7 of increased thickness; the portion 7 of increased thickness has an increased heat resistance.
- This increase in thickness of the portion 7 may either be provided by merely making the wall itself thicker, or may be provided by adding to the wall a layer by welding, or by spraying, by galvanizing, or by other well known suitable means, adding a different material having a higher heat resistance.
- the mold walls of a slab comprise two opposite wide walls and two opposite narrow walls therebetween.
- Conventional oscillating means 12 are provided for oscillating the mold 1.
- the narrow walls may be made uniformly, relegating the control to the wide mold walls.
- the wide mold walls are so constructed, for instance as shown in, FIG. 2, that throughout from about /s to about /2 of the length of the mold they have a higher heat resistance than throughout the remainder of the mold.
- the zone of increased heat resistance commences, as seen from the upper mold end, about at the plane 4' of the upper position of the molten metal level of the stroke of the oscillating mold.
- the increased heat resistance of the zone should at least be 1 /2 times that of the heat resistance of the remainder of the mold wall above and below the aforesaid zone.
- the skin 2 as clearly shown in FIG. 2, will be uniformly spaced at 8 from the mold wall due to shrinking, thereby avoiding the corrugations in the casting of FIG. 1.
- the length of the thickened portion 7 may, depending on the casting speed, extend from about 70 to about 350 mm., with the greater height assigned to the larger casting speed.
- the arrangement described herein and shown in FIG. 2 brings about that the solidified skin 2 transmits within the zone of the portion 7 to the mold wall the same amount of heat as in the portion 6 of reduced wall thickness below the thicker portion 7.
- This uniform heat transfer avoids the occurrence of non-uniform stresses in the skin 2.
- the shrink space 8 is built gradually, and is small, and the heat transfer from the casting to the mold wall is substantially the same in the lower region as in the upper.
- This arrangement yields slabs that are free from skin injuries.
- the mold wall 9 is recessed near the aforesaid range 4'-4", and a material 10 of higher heat resistance fills said recess. It does not make any appreciable difference whether the wide walls of the mold are made of a uniform material or the internal sides facing the casting are provided with an abrasion resistant lining. In FIG. 3, such a lining is shown at 11, and may consist of chromium, or molybdenum, or the like.
- the instant invention therefore provides to put the various measures in tuned relationship. For instance, the invention proposes to synchronize the downstroke of the mold with the withdrawal speed of the slab in the mold, or that the lead of the mold relative to the casting is not more than 2 to l.
- the instant invention furthermore provides for influencing the heat transmission from the casting in connection with the instant mold in such a manner, so as for a predetermined steel quality to decrease the stroke where the heat transmission is too small and, conversely, to increase the stroke of oscillation where the heat transmission is too large.
- the length of the oscillating stroke of the mold and the magnitude of the heat damrning are thus mutually adjustable.
- a mold for use in the continuous casting of a slab of metal having a high melting point and including a liquid core that extends for a relatively long distance in the casting, such as iron or steel, said mold being liquid cooled and oscillating, means operable for oscillating the mold throughout a certain stroke, said mold having 0pposite wide and narrow side walls defining between an open top and an open bottom a mold cavity having a certain length, said wide mold walls having each throughout at least a portion and increased heat resistance within the range of said oscillating stroke of the molten casting metal bath, whereby the shrinking of the casting away from said wide walls during the passage through the mold will proceed substantially uniformly throughout its breadth and the transfer of heat from the casting skin to the mold wall will thereby be substantially uniform throughout said length of said mold cavity.
- a mold as claimed in claim 1, said portion of increased heat resistance being formed by an increase in the wall thickness commencing below the mold top.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEM0063631 | 1964-12-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3429365A true US3429365A (en) | 1969-02-25 |
Family
ID=7310860
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US516932A Expired - Lifetime US3429365A (en) | 1964-12-28 | 1965-12-28 | Continuous slab casting mold |
Country Status (6)
Country | Link |
---|---|
US (1) | US3429365A (enrdf_load_stackoverflow) |
AT (1) | AT269392B (enrdf_load_stackoverflow) |
BE (1) | BE674166A (enrdf_load_stackoverflow) |
DE (1) | DE1458168B1 (enrdf_load_stackoverflow) |
GB (1) | GB1135229A (enrdf_load_stackoverflow) |
NL (1) | NL6515045A (enrdf_load_stackoverflow) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3990498A (en) * | 1974-12-16 | 1976-11-09 | Metallurgie Hoboken-Overpelt | Method of continuous casting |
US4037646A (en) * | 1975-06-13 | 1977-07-26 | Sumitomo Metal Industries, Ltd. | Molds for continuously casting steel |
US4211270A (en) * | 1978-07-28 | 1980-07-08 | Kennecott Copper Corporation | Method for continuous casting of metallic strands at exceptionally high speeds |
US4736789A (en) * | 1978-07-28 | 1988-04-12 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using an oscillating mold assembly |
US20090301136A1 (en) * | 2008-06-06 | 2009-12-10 | Christopher Mini | Component based glass casting system and method |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH617608A5 (enrdf_load_stackoverflow) * | 1977-04-06 | 1980-06-13 | Concast Ag | |
AT360189B (de) * | 1978-04-03 | 1980-12-29 | Voest Alpine Ag | Verfahren zum kuehlen einer oszillierenden stahl -stranggiesskokille |
DE19852473C5 (de) * | 1998-11-13 | 2005-10-06 | Sms Demag Ag | Kokillenplatte einer Stranggießanlage |
DE19953905A1 (de) * | 1999-11-10 | 2001-05-17 | Sms Demag Ag | Verfahren und Vorrichtung zur Verminderung der Wärmeabfuhr einer Stranggußkokille |
DE102005023745B4 (de) | 2005-03-10 | 2022-02-10 | Sms Group Gmbh | Verfahren zum Herstellen einer Stranggiesskokille und Stranggiesskokille |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2169893A (en) * | 1937-11-01 | 1939-08-15 | Chase Brass & Copper Co | Cooling means for continuous casting apparatus |
US2242350A (en) * | 1938-10-06 | 1941-05-20 | Continuous Casting Corp | Continuous casting of metal shapes |
US2496235A (en) * | 1947-11-06 | 1950-01-31 | Rossi Irving | Method for the continuous casting of metal slabs |
GB709632A (en) * | 1950-11-23 | 1954-06-02 | Mond Nickel Co Ltd | Improvements relating to the heat-treatment of metals and alloys |
US2983972A (en) * | 1960-11-17 | 1961-05-16 | Reynolds Metals Co | Metal casting system |
CH375106A (de) * | 1958-06-06 | 1964-02-15 | Beteiligungs & Patentverw Gmbh | Vorrichtung zum vertikalen Giessen von Metallsträngen und Verfahren zum Betrieb derselben |
US3129474A (en) * | 1961-01-03 | 1964-04-21 | Olsson Erik Allan | Apparatus in continuous casting machines having a reciprocating mold |
US3279000A (en) * | 1963-12-30 | 1966-10-18 | Southwire Co | Apparatus for continuous casting of metal |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE900861C (de) * | 1937-06-09 | 1954-01-04 | E H Siegfried Junghans Dr Ing | Verfahren zum Giessen von Metallen |
FR994138A (fr) * | 1944-12-30 | 1951-11-12 | Procédé de coulée continue des métaux et appareil permettant sa mise en oeuvre | |
AT181379B (de) * | 1950-03-06 | 1955-03-10 | Boehler & Co Ag Geb | Flüssigkeitsgekühlte Kokille zum Stranggießen, insbesondere von hochschmelzenden Metallen |
AT176314B (de) * | 1951-03-09 | 1953-10-10 | Boehler & Co Ag Geb | Stranggußkokille |
-
1964
- 1964-12-28 DE DE19641458168 patent/DE1458168B1/de active Pending
-
1965
- 1965-11-15 AT AT1027165A patent/AT269392B/de active
- 1965-11-19 NL NL6515045A patent/NL6515045A/xx unknown
- 1965-12-22 BE BE674166D patent/BE674166A/xx unknown
- 1965-12-24 GB GB54783/65A patent/GB1135229A/en not_active Expired
- 1965-12-28 US US516932A patent/US3429365A/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2169893A (en) * | 1937-11-01 | 1939-08-15 | Chase Brass & Copper Co | Cooling means for continuous casting apparatus |
US2242350A (en) * | 1938-10-06 | 1941-05-20 | Continuous Casting Corp | Continuous casting of metal shapes |
US2496235A (en) * | 1947-11-06 | 1950-01-31 | Rossi Irving | Method for the continuous casting of metal slabs |
GB709632A (en) * | 1950-11-23 | 1954-06-02 | Mond Nickel Co Ltd | Improvements relating to the heat-treatment of metals and alloys |
CH375106A (de) * | 1958-06-06 | 1964-02-15 | Beteiligungs & Patentverw Gmbh | Vorrichtung zum vertikalen Giessen von Metallsträngen und Verfahren zum Betrieb derselben |
US2983972A (en) * | 1960-11-17 | 1961-05-16 | Reynolds Metals Co | Metal casting system |
US3129474A (en) * | 1961-01-03 | 1964-04-21 | Olsson Erik Allan | Apparatus in continuous casting machines having a reciprocating mold |
US3279000A (en) * | 1963-12-30 | 1966-10-18 | Southwire Co | Apparatus for continuous casting of metal |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3990498A (en) * | 1974-12-16 | 1976-11-09 | Metallurgie Hoboken-Overpelt | Method of continuous casting |
US4037646A (en) * | 1975-06-13 | 1977-07-26 | Sumitomo Metal Industries, Ltd. | Molds for continuously casting steel |
US4211270A (en) * | 1978-07-28 | 1980-07-08 | Kennecott Copper Corporation | Method for continuous casting of metallic strands at exceptionally high speeds |
US4736789A (en) * | 1978-07-28 | 1988-04-12 | Kennecott Corporation | Apparatus and method for continuous casting of metallic strands at exceptionally high speeds using an oscillating mold assembly |
US20090301136A1 (en) * | 2008-06-06 | 2009-12-10 | Christopher Mini | Component based glass casting system and method |
US8739572B2 (en) * | 2008-06-06 | 2014-06-03 | Christopher Mini | Component based glass casting system and method |
Also Published As
Publication number | Publication date |
---|---|
GB1135229A (en) | 1968-12-04 |
BE674166A (enrdf_load_stackoverflow) | 1966-04-15 |
NL6515045A (enrdf_load_stackoverflow) | 1966-06-29 |
AT269392B (de) | 1969-03-10 |
DE1458168B1 (de) | 1971-05-27 |
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