US3427234A - Electrochemical hydrodimerization of aliphatic alpha,beta-mono-olefinically unsaturated nitriles - Google Patents
Electrochemical hydrodimerization of aliphatic alpha,beta-mono-olefinically unsaturated nitriles Download PDFInfo
- Publication number
- US3427234A US3427234A US542255A US3427234DA US3427234A US 3427234 A US3427234 A US 3427234A US 542255 A US542255 A US 542255A US 3427234D A US3427234D A US 3427234DA US 3427234 A US3427234 A US 3427234A
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- US
- United States
- Prior art keywords
- anode
- cathode
- polyelectrolyte
- covered
- catholyte
- Prior art date
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- Expired - Lifetime
Links
- 150000002825 nitriles Chemical class 0.000 title description 14
- 125000001931 aliphatic group Chemical group 0.000 title description 2
- 238000000034 method Methods 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical class [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 229920000867 polyelectrolyte Polymers 0.000 description 42
- 239000007787 solid Substances 0.000 description 28
- 150000003839 salts Chemical class 0.000 description 25
- 239000002253 acid Substances 0.000 description 18
- 150000002500 ions Chemical class 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 13
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 7
- 150000007513 acids Chemical class 0.000 description 7
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 7
- 229910052709 silver Inorganic materials 0.000 description 7
- 239000004332 silver Substances 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000007791 liquid phase Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 239000002585 base Substances 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 229910000497 Amalgam Inorganic materials 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
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- 238000005868 electrolysis reaction Methods 0.000 description 4
- 229910001410 inorganic ion Inorganic materials 0.000 description 4
- 238000005342 ion exchange Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 125000001453 quaternary ammonium group Chemical group 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- QKFFSWPNFCXGIQ-UHFFFAOYSA-M 4-methylbenzenesulfonate;tetraethylazanium Chemical compound CC[N+](CC)(CC)CC.CC1=CC=C(S([O-])(=O)=O)C=C1 QKFFSWPNFCXGIQ-UHFFFAOYSA-M 0.000 description 3
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- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000011244 liquid electrolyte Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical class [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
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- 239000012266 salt solution Substances 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical class NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
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- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical class CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 239000010406 cathode material Substances 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000006471 dimerization reaction Methods 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- 235000013905 glycine and its sodium salt Nutrition 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
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- 125000003010 ionic group Chemical group 0.000 description 2
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- 230000035699 permeability Effects 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 125000005496 phosphonium group Chemical group 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 125000005207 tetraalkylammonium group Chemical group 0.000 description 2
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical class CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- LBLYYCQCTBFVLH-UHFFFAOYSA-N 2-Methylbenzenesulfonic acid Chemical compound CC1=CC=CC=C1S(O)(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-N 0.000 description 1
- UGHLEPMKNSFGCE-UHFFFAOYSA-N 2-ethylbenzenesulfonic acid Chemical class CCC1=CC=CC=C1S(O)(=O)=O UGHLEPMKNSFGCE-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical class N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- DJHGAFSJWGLOIV-UHFFFAOYSA-N Arsenic acid Chemical group O[As](O)(O)=O DJHGAFSJWGLOIV-UHFFFAOYSA-N 0.000 description 1
- KIWBPDUYBMNFTB-UHFFFAOYSA-N Ethyl hydrogen sulfate Chemical compound CCOS(O)(=O)=O KIWBPDUYBMNFTB-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
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- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical class OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 125000005210 alkyl ammonium group Chemical group 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 150000008107 benzenesulfonic acids Chemical class 0.000 description 1
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- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical class OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical compound Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- TVACALAUIQMRDF-UHFFFAOYSA-N dodecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(O)=O TVACALAUIQMRDF-UHFFFAOYSA-N 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- HCWMUANODLPMEO-UHFFFAOYSA-M ethyl sulfate;tetraethylazanium Chemical compound CCOS([O-])(=O)=O.CC[N+](CC)(CC)CC HCWMUANODLPMEO-UHFFFAOYSA-M 0.000 description 1
- YOMFVLRTMZWACQ-UHFFFAOYSA-N ethyltrimethylammonium Chemical class CC[N+](C)(C)C YOMFVLRTMZWACQ-UHFFFAOYSA-N 0.000 description 1
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- 229910052631 glauconite Inorganic materials 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- CYZASAMUYFRGTI-UHFFFAOYSA-N heptadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCOP(O)(O)=O CYZASAMUYFRGTI-UHFFFAOYSA-N 0.000 description 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
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- 239000011133 lead Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 1
- XYFCBTPGUUZFHI-UHFFFAOYSA-N phosphine group Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
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- 239000012047 saturated solution Substances 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 238000001577 simple distillation Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- WWNBZGLDODTKEM-UHFFFAOYSA-N sulfanylidenenickel Chemical compound [Ni]=S WWNBZGLDODTKEM-UHFFFAOYSA-N 0.000 description 1
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical class CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical class C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical class [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/29—Coupling reactions
- C25B3/295—Coupling reactions hydrodimerisation
Definitions
- anode is coated with a solid polyelectrolyte on the side facing the cathode (FIGURE l), or the cathode is coated on the side facing the anode (FIGURE 2) or both anode and cathode are coated on the sides facing each other (FIGURE 3).
- both anode and cathode are covered with a solid polyelectrolyte, the latter may even extend from one electrode to the other, completely filling the space between them (FIGURE 4).
- polyelectrolyte comprises both inorganic and organic materials having ion-exchange properties.
- the new process has further advantages in addition to those already mentioned.
- the conducting salt and the solvent in the catholyte may be dispensed with;
- the salt and/or the yacid in the anolyte may be dispensed with;
- both the conducting salt and the acid may be dispensed with.
- the lower voltage drop in the electrolytic cell leads to better utilization of energy because heat loss is smaller.
- the anode material should where possible be material having the lowest possible oxygen overvolta-ge, for examples less than l volt at l amps/ sq. dm.
- the anode may consist for example of platium metals, graphite, lead, lead dioxide, nickel, nickel coated with nickel sulphide, nickel coated with nickel arsenide, or magnetite. Sintered graphite or Sintered nickel material may also be used.
- anode is covered on the side facing the cathode with a solid polyelectrolyte
- the same anode material may be used as in the case of an uncovered anode, and then provision should be made by the design of the anode, for example in the form of netting or grids, or in the form of porous material, which may if desired be provided with grooves and/ or channels, or in the form of a vibrating electrode, so that diffusion of the liquid anolyte can take place through the anode to the solid polyelectrolyte and the oxygen disengaged can escape.
- the anode itself may however partly consist of solid polyelectrolyte.
- the cathode material may consist for example of mercury, silver amalgam, lead, lead amalgam and lead alloys, particularly those with silver or mercury.
- the same cathode material (except the coherent layer of liquid mercury) may be used as in the case of the uncovered cathode.
- the design for example in the form of netting, grids, or heaped granulates, or by the use of sintered materials, that conveyance and convection of the liquid catholyte can ta-ke place through the cathode to the solid polyelectrolyte, while the electric current flows substantially direct from the cathode through the polyelectrolyte and not through the remaining cathode space containing the solution of catholyte containing the monomeric olenically unsaturated nitrile.
- Cathodes consisting of silver amalgam or lead amalgam, but particularly those of supercially amalgamated silver, may be used with advantage.
- the layers of polyelectrolyte used for the coating in general have thicknesses of 0.3 to 2 mm. and particularly of 0.5 to l mm.
- the cathode and anode are as a rule spaced apart by 0.5 to 5 mm., particularly l to 3 mm. In special cases, however, the spacing may amount to up to 20 mm.
- the covered electrodes must be such that diffusion of the catholytes or anolytes towards the cover consisting of the solid polyelectrolyte and serving as diaphragm is possible to a certain extent and that the oxygen disengaged can diffuse back.
- the design of the electrolytic bath and the arrangement of the electrodes depends on the conditions of the electrolysis and may have different forms. For example, the arrangements which have been prepared as follows have proved to be suitable.
- a layer about 0.5 to 2 mm. in thickness of an organic or inorganic ion exchanger for example a diaphragm, is applied to a porous hollow cylinder of metal or graphite whose surface is provided with vertical grooves or concentric annular grooves which are connected with the interior of the cylinder by inclined or horizontal chan- ⁇ nels, and then a porous sintered article or a netting or a plurality of nettings are rmly pressed onto the layer of ion exchanger.
- the porous metal Sintered article or the netting is made the cathode and the porous hollow cylinder the anode.
- the anolyte is placed in the interior of the hollow cylinder and passes through the porous wall and the channels to the polyelectrolyte.
- 'Ihe cathode is brought into contact with the catholyte by allowing the catholyte to flow in a thin ⁇ film over the cathode or by causing it to flow past the cathode in laminar or turbulent flow.
- Tubular cells of this type may be arranged vertically, horizontally or obliquely and may have the form of straight, angled or coiled tubes. Any cooling required may be effected by external ushing of the cathode space with the cooling medium or by cooling the anolyte or ⁇ by installing cooling coils in the cell. Individual cells may be connected together in series or in parallel.
- netting electrodes or porous electrodes which may contain polyelectrolyte, are rmly pressed onto both sides of an ion-exchange diaphragm and this arrangement is inserted in a frame which is installed in a trough where it separates the anode chamber from the cathode chamber.
- an electrode which has such mechanical stability that it serves as support for the polyelectrolyte and counterelectrode.
- This arrangement is also installed in a trough and separates the anode chamber from the cathode chamber.
- the electrodes may be arranged vertically, horizontally or obliquely in the cells.
- the catholyte and anolyte may as previously described ow over the electrodes in a thin lm or may flow past them in laminar or turbulent flow, for example it may be pumped continuously over the electrodes or may remain stationary in contact therewith and be moved on periodically.
- a porous or netting anode is covered with a thin coherent layer of polyelectrolyte and this arrangement is used as a partition between the anode and cathode chambers in a trough.
- an amalgamated lead electrode or another electrode havingr a high hydrogen overvoltage or a sheet of steel which is covered with mercury or over which mercury is ilowing is arranged parallel to the polyelectrolyte layer.
- the catholyte is allowed to ilow in a laminar or turbulent manner between the cathode and the polyelectrolyte layer, while the anolyte is stationary or moved in the anode chamber.
- Such a cell may be disposed vertically, horizontally or obliquely.
- a porous or netting cathode may also be covered with polyelectrolyte and installed in a trough, as described above for the anode.
- the anode is then located on the polyelectrolyte side at a distance of about 0.5 to 5 mm.
- Porous, netting or compact anodes Y may be used.
- one or both electrodes may consist of a nely grained or coarse bulk material of granulate or metal wool, the said material having if desired been enclosed in netting or pressed onto the polyelectrolyte.
- the thickness of such electrodes may be about 1 to 50l mm.
- the electrodes prefferably be segmental, i.e. subdivided.
- the electrolyte layers which cover at least one of the two electrodes may be homogeneous, i.e. may consist of a uniform layer of polymer or copolymer containing charge-carrying groups, or may be heterogeneous, i.e. may ⁇ consist of particles of ion ⁇ exchanger distributed in a binder.
- Additional supporting material for example a netting, grid, fabric, or fibers, for example of glass, polyethylene, polystyrene, polyperhaloethenes, polytril'luoroethylene or polytetratiuoroethylene, for the layer of ion exchanger may in general be dispensed with because of the special design of the electrolytic cell.
- the ion exchanger, and also any binder used may be organic or inorganic.
- Both cation exchangers and anion exchangers are suitable as ion exchangers.
- Solid polyelectrolyte layers having amphoteric character may however also be used.
- the polyelectrolyte layer should be mecahnically stable and should be chemically resistant in the electrolyte used; it should also have good electrolytic conductivity. Thus the concentration of the ionic groups should be at least 1 milliequvalent per gram and these should as far as possible be completely dissociated in the electrolyte used.
- inorganic ion exchange materials are zirconium oxides, particularly hydrated zirconium oxides or those which have been obtained by precipitation of zirconium (IV) compounds, for example oxychlorides, with sodium triphosphate or sodium tungstate, but glauconite or zeolites, such as sodium permutite, apatite (Ca5(PO4)3(+)F(-)) or hydroxylapatite may also be used.
- These inorganic ion exchange materials may if desired be held together ⁇ by an organic or inorganic binder, such as polystyrene, polybutadiene, polyisoprene or cement.
- Condensed or polymerized high molecular weight organic compounds which contain ionic groups, basic or acid groups, are suitable as organic solid polyelectrolytes. They may contain for example acid groups, such as sulfonic acid groups, or also carboxylic acid groups, phosphonium groups, phosphine groups, arsenic acid groups or hydroxyl groups, ammonium groups or amino groups in a concentration of at least 2 milliequivalents per gram.
- sutiable compounds are particularly styrene polymers, such as polystyrene, copolymers of dimethylstyrene and divinylbenzene, styrene and divinylbenzene, or also phenyl-formaldehyde resins, or polymers or copolymers of vinyl chloride which contain phosphonium groups, sulfonic acid groups or carboxylic acid groups as cation exchangers, or those containing amino groups or quaternary ammonium groups as anion exchangers.
- styrene polymers such as polystyrene, copolymers of dimethylstyrene and divinylbenzene, styrene and divinylbenzene, or also phenyl-formaldehyde resins, or polymers or copolymers of vinyl chloride which contain phosphonium groups, sulfonic acid groups or carboxylic acid groups as cation exchangers, or those containing amino groups
- polystyrene copolymers with 75 to 95% of styrene and 5 to 25% of divinylbenzene, which have been sulfonated to such an extent that they contain 5 to 5.2. milliequivalents of hydrogen ions per gram, or polystyrene copolymers with 70 to 96% of styrene, 0 to of ethylstyrene, 4 to 16% of divinylbenzene containing 3 to 4 milliequivalents of amino groups per gram.
- the ion exchanger layers may be prepared by pressing or by consolidation from a dispersion
- the temperature in the catholyte is advantageously kept at 10 to 40 C., particularly 20 to 30 C., by cooling.l
- a multiphase system consisting of ,-olefinically unsaturated nitrile, water and a conducting salt, if desired in the presence of an inert organic solvent, is used as the liquid phase in the cathode chamber.
- the conducting salt one whose cations have a high ⁇ discharge potential, e.g. above 1.8 volt (vs. a calomel electrode).
- suitable salts are those of tetraalkyl ammonium bases or tetraalkanol ammonium bases, and also those of alkylamines or alkanolamines.
- salts of tetramethyl ammonium, tetraethyl ammonium, trimethylethyl ammonium, butylamine, hexylamine, ethanolamine, diethanolamine or triethanolamine have proved to be particularly suitable.
- Particularly suitable anions for such salts are those 'which are derived from arylsulfonic acids or arylalkylsulfonic acids, for example from toluenesulfonic acids, benzenesulfonic acids, ethylbenzenesulfonic acids or salts of monoalkylsulfuric acids, for example ethylsulfuric acid.
- suitable salts are tetraethyl ammonium p-toluenesulfonate or tetraethyl ammonium ethylbenzenesulfonate or tetraethyl ammonium ethyl sulfate.
- a liquid anion exchanger for example amines having weakened basicity and having molecular weights of 250 to 500, such as trialkylmethylamines with alkyl groups having eighteen to twenty-four carbon atoms, N-dodecenyl-N-(trialkylmethyl)amines having eighteen to twenty-four carbon atoms in the alkyl groups or a liquid cation exchanger, for example monododecylphosphoric acid, monoheptadecylphosphoric acid or di-(Z-ethylhexyl)-phosphoric acid.
- amines having weakened basicity and having molecular weights of 250 to 500 such as trialkylmethylamines with alkyl groups having eighteen to twenty-four carbon atoms, N-dodecenyl-N-(trialkylmethyl)amines having eighteen to twenty-four carbon atoms in the alkyl groups or a liquid cation exchanger, for example monododecylphospho
- organic solvents examples include polar solvents such as acetonitrile, ⁇ dioxane, tetrahydrofurane, acetone, dialkylamides of lower carboxylic acids, such as dimethylformamide, and also N-alkyllactams, for example N- methylpyrrolidone, glycols, such as ethylene glycol, or lower alcohols, such as methanol or ethanol.
- polar solvents such as acetonitrile, ⁇ dioxane, tetrahydrofurane, acetone, dialkylamides of lower carboxylic acids, such as dimethylformamide, and also N-alkyllactams, for example N- methylpyrrolidone, glycols, such as ethylene glycol, or lower alcohols, such as methanol or ethanol.
- the monomeric olenic nitriles are usually employed in concentrations of l to 90%, particularly 40 to 65%, in the catholyte.
- the conducting salt is usually used in amounts of to 40% by weight on the multiphase system used as the catholyte. When organic solvents are added, up to about 40%, particularly 5 to 25%, by weight is added.
- the -water content in the multiphase system containing the conducting salt and used as the catholyte is preferably kept at more than by weight.
- either multiphase systems such as are used in the case of an uncovered cathode, but in this case preferably with a higher concentration of monomeric oleiinic nitrile, particularly more than 90%, are used as the liquid phase in the cathode chamber; it is however possible to dispense with the conducting salt and/ or the organic solvent and, provided a cation exchanger is used in its H(+)ion form as polyelectrolyte, even with the water, so that pure monomeric unsaturated nitrile may be used as the liquid phase in the cathode chamber.
- conducting salt concentrations of from 0.5 to 3.0% by weight are preferred.
- the liquid phase in the anode chamber may be either aqueous conducting salt solutions as in the cathode chamber or aqueous solutions of salts, acids or bases, for example of phosphates, sulfates, phosphoric acid, sulfuric acid, benzenesulfonic acid or toluenesulfonic acid, or quaternary ammonium bases, and the conductivity-producing compounds should be correlated to the ion form of the ion exchanger. It is preferred to use electrolyte solution whose ions do not undergo any change during the electrolysis.
- the liquid phase in the anode chamber should preferably contain such an amount of electrolyte that it has a conductance of at least 10'2S/cm. S21.cm.1).
- Sulfuric acid for example, is very suitable, but other mineral acids, particularly those having a high ionization constant, erg. above 103 at 25 C. l
- a pH value of 3 to 10, particularly 6 to 9, in the cathode chamber It is preferable to maintain a pH value of 3 to 10, particularly 6 to 9, in the cathode chamber.
- Working in the acid range in the anode chamber is preferred when using a cation exchanger, and in the alkaline range when using an anion exchanger.
- Buffer substances may be added to set up a definite pH value.
- a solution of a buffering system in monomers may be used.
- Weakly basic or weakly acidic substances whose cations are only discharged at high deposition potential are particularly suitable as buffering substances, examples being primary tetraalkyl ammonium phosphates, tetraaklyl ammonium acetates, acid alkyl ammonium sulfonates, acid alkyl ammonium sulfates, alkylaryl ammonium hydroxides, if desired in combination with weak acids.
- a bulfer substance for example when using a cation exchanger, by a mixture of a mineral acid and glycocoll or when using an anion exchanger, by a mixture of caustic alkali solution and glycocoll.
- the essential advantage of the process according to the invention is that the conducting salt or the acid or base may be dispensed with in the catholyte when using a covered anode or in the anolyte when using a covered cathode.
- anode is covered with a solid lpolyelectrolyte as shown diagrammatically in FIGURE 1, pure water or an electrolyte may be used on the side 1 remote from the cathode.
- a known multiphase system of a-unsaturated nitriles and conducting salts may be used on the side 2 facing the cathode but covered with polyelectrolyte.
- the solvent may however be dispensed with, especially when solubilizing conducting salts are used.
- the cathode is covered with solid polyelectrolyte
- either the usual multiphase system containing conducting salt maybe used with the na-unsaturated nitrile on the side 3 remote from the anode, or the conducting salt and if desired the solvent may be dispensed with. All that is necessary then on the side 4 facing the anode is the presence of a suitable liquid electrolyte. It is preferred to use aqueous phosphoric acid, sulfuric acid or solutions of phosphates or sulfates.
- a particular advantage of using this arrangement results when the conducting salt is dispensed with because then the dimerization product produced in the cathode chamber, for example adipodinitrile, may be worked up in a particularly simple way. All that is needed is for the dimerization product obtained to be separated from the monomers by simple distillation.
- both the anode and the cathode are covered with solid polyelectrolyte, the advantages of both arrangements, as described above, are obtained, i. e. it is possible to use pure water on the side 1 of the anode remote from the cathode and pure na-unsaturated nitrile on the side 3 of the cathode remote from the anode, while in the space 5 between the two electrodes only a liquid electrolyte is required.
- a somewhat higher cell voltage for example of 7 to 9 volts, is required as a rule than when using the other arrangements according to the invention.
- Example l The anode consists of a porous graphite tube surrounded by a dense layer of a copolymer of styrene and divinylbenzene into which sulfonate groups have been introduced.
- the counterelectrode is an amalga-mated silver netting which is arranged as a tube around the anode. Pure water is filled into the graphite tube.
- the catholyte used is a mixture of 40% by weight of acrylonitrile, 34% by weight of water and 26% by weight of tetraethyl ammonium p-toluenesulfonate.
- the anode is completely separated from the cathode by the layer of ion exchanger.
- Example 2 The anode consists of a porous graphite tube. An amalgamated silver netting having 900 meshes per sq. crn. is arranged concentrically around this electrode. A layer 1 mm. in thickness of polystyrene into which sulfonic acid groups have been introduced is situated on the inside of this netting. A mixture of 40% by weight of acrylonitrile, 36% by Weight of water and 34% -by weight of tetraethyl ammonium p-toluenesulfonate is situated on the cathode side.
- a 2.5% aqueous phosphoric acid is situated on the anode side.
- a yield of adipodinitrile of 80.8% (on the reacted acrylonitrile) and a current yield of 65% are obtained at a current density of 3 amps/sq. dm.
- the pH value remains practically constant at 2 in the anode chamber and at 5 to 7 in the cathode chamber.
- the fact that the current yield is 65 means that adipodinitrile produced at an applied voltage of 4.5 v./kg. requires an energy of only 3.5 kwh.
- Example 3 The electrolytic cell used has an anode of a porous graphite tube 45 mm. in height, 4 mm. in wall thickness and having a diameter of 38 mm.
- a layer of ion exchanger (consisting of highly crosslinked polystyrene into which quaternary ammonium groups have been introduced) is applied to the outer surface of the graphite tube.
- the ion exchanger is in the hydroxyl form.
- the thickness of the layer is 0.8 mm.
- An amalgamated silver netting is applied to this ion exchanger layer.
- the netting has 64 meshes per sq. cm. and the thickness of the Wire is 0.5 mm.
- Pure distilled water is filled into the hollow graphite cylinder (anode chamber), and the outer space is lilled with pure acrylonitrile.
- a 75 to 80% yield of adipodinitrile (on reacted acrylonitrile) is obtained at a conversion of 25
- the current yield is at least 73% so that a maximum of 3.2 kwh. is required for 1 kg. of adipodinitrle.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEB0081447 | 1965-04-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3427234A true US3427234A (en) | 1969-02-11 |
Family
ID=6981102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US542255A Expired - Lifetime US3427234A (en) | 1965-04-14 | 1966-04-13 | Electrochemical hydrodimerization of aliphatic alpha,beta-mono-olefinically unsaturated nitriles |
Country Status (4)
Country | Link |
---|---|
US (1) | US3427234A (enrdf_load_stackoverflow) |
BE (1) | BE679514A (enrdf_load_stackoverflow) |
DE (1) | DE1518548A1 (enrdf_load_stackoverflow) |
GB (1) | GB1137544A (enrdf_load_stackoverflow) |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3661739A (en) * | 1968-09-28 | 1972-05-09 | Andrei Petrovich Tomilov | Method of electrochemical hydrodimerization of olefinic compounds |
US3871976A (en) * | 1973-09-10 | 1975-03-18 | Standard Oil Co | Electrochemical adiponitrile process |
US3887442A (en) * | 1970-11-23 | 1975-06-03 | Scm Corp | Polymerization process |
US3898140A (en) * | 1973-08-06 | 1975-08-05 | Monsanto Co | Electrolytic hydrodimerization process improvement |
US3925172A (en) * | 1972-02-14 | 1975-12-09 | American Cyanamid Co | Electrochemical oxidation and reduction |
US3966566A (en) * | 1974-08-15 | 1976-06-29 | Monsanto Company | Electrolytic hydrodimerization process improvement |
US4012295A (en) * | 1972-07-21 | 1977-03-15 | Keuffel & Esser Company | Electrolytically induced polymerization utilizing bisulfite adduct free radical precursor |
US4043879A (en) * | 1972-07-21 | 1977-08-23 | Keuffel & Esser Company | Electrolytically induced polymerization utilizing bisulfite adduct free radical precursor |
US4090931A (en) * | 1975-07-07 | 1978-05-23 | Tokuyama Soda Kabushiki Kaisha | Anode-structure for electrolysis |
US4101395A (en) * | 1976-08-30 | 1978-07-18 | Tokuyama Soda Kabushiki Kaisha | Cathode-structure for electrolysis |
US4235695A (en) * | 1977-12-09 | 1980-11-25 | Diamond Shamrock Technologies S.A. | Novel electrodes and their use |
US4462876A (en) * | 1983-03-25 | 1984-07-31 | Ppg Industries, Inc. | Electro organic method and apparatus for carrying out same |
US4472252A (en) * | 1983-03-25 | 1984-09-18 | Ppg Industries, Inc. | Electrolytic synthesis of organic compounds from gaseous reactants |
US4472251A (en) * | 1983-03-25 | 1984-09-18 | Ppg Industries, Inc. | Electrolytic synthesis of organic compounds from gaseous reactant |
US4521283A (en) * | 1983-03-25 | 1985-06-04 | Ppg Industries, Inc. | Electro organic method and apparatus for carrying out same |
US4596638A (en) * | 1985-04-26 | 1986-06-24 | International Fuel Cells Corporation | Method for the electrochemical production of adiponitrile using anodes having NiCo2 O4 catalyst |
US4636286A (en) * | 1983-03-25 | 1987-01-13 | Ppg Industries, Inc. | Electro organic method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2636851A (en) * | 1949-07-09 | 1953-04-28 | Ionics | Ion-exchange materials and method of making and using the same |
US2815320A (en) * | 1953-10-23 | 1957-12-03 | Kollsman Paul | Method of and apparatus for treating ionic fluids by dialysis |
US3124520A (en) * | 1959-09-28 | 1964-03-10 | Electrode | |
US3135674A (en) * | 1960-06-06 | 1964-06-02 | Electric Storage Battery Co | Method and apparatus for the purification of water |
US3193480A (en) * | 1963-02-01 | 1965-07-06 | Monsanto Co | Adiponitrile process |
US3244612A (en) * | 1961-11-29 | 1966-04-05 | George W Murphy | Demineralization electrodes and fabrication techniques therefor |
US3245889A (en) * | 1963-02-25 | 1966-04-12 | Monsanto Co | Electrolytic method for preparing low weight polymers of acrylonitrile |
-
1965
- 1965-04-14 DE DE19651518548 patent/DE1518548A1/de active Pending
-
1966
- 1966-04-13 GB GB16133/66A patent/GB1137544A/en not_active Expired
- 1966-04-13 US US542255A patent/US3427234A/en not_active Expired - Lifetime
- 1966-04-14 BE BE679514D patent/BE679514A/xx unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2636851A (en) * | 1949-07-09 | 1953-04-28 | Ionics | Ion-exchange materials and method of making and using the same |
US2815320A (en) * | 1953-10-23 | 1957-12-03 | Kollsman Paul | Method of and apparatus for treating ionic fluids by dialysis |
US3124520A (en) * | 1959-09-28 | 1964-03-10 | Electrode | |
US3135674A (en) * | 1960-06-06 | 1964-06-02 | Electric Storage Battery Co | Method and apparatus for the purification of water |
US3244612A (en) * | 1961-11-29 | 1966-04-05 | George W Murphy | Demineralization electrodes and fabrication techniques therefor |
US3193480A (en) * | 1963-02-01 | 1965-07-06 | Monsanto Co | Adiponitrile process |
US3245889A (en) * | 1963-02-25 | 1966-04-12 | Monsanto Co | Electrolytic method for preparing low weight polymers of acrylonitrile |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3661739A (en) * | 1968-09-28 | 1972-05-09 | Andrei Petrovich Tomilov | Method of electrochemical hydrodimerization of olefinic compounds |
US3887442A (en) * | 1970-11-23 | 1975-06-03 | Scm Corp | Polymerization process |
US3925172A (en) * | 1972-02-14 | 1975-12-09 | American Cyanamid Co | Electrochemical oxidation and reduction |
US4012295A (en) * | 1972-07-21 | 1977-03-15 | Keuffel & Esser Company | Electrolytically induced polymerization utilizing bisulfite adduct free radical precursor |
US4043879A (en) * | 1972-07-21 | 1977-08-23 | Keuffel & Esser Company | Electrolytically induced polymerization utilizing bisulfite adduct free radical precursor |
US3898140A (en) * | 1973-08-06 | 1975-08-05 | Monsanto Co | Electrolytic hydrodimerization process improvement |
US3871976A (en) * | 1973-09-10 | 1975-03-18 | Standard Oil Co | Electrochemical adiponitrile process |
US3966566A (en) * | 1974-08-15 | 1976-06-29 | Monsanto Company | Electrolytic hydrodimerization process improvement |
US4090931A (en) * | 1975-07-07 | 1978-05-23 | Tokuyama Soda Kabushiki Kaisha | Anode-structure for electrolysis |
US4101395A (en) * | 1976-08-30 | 1978-07-18 | Tokuyama Soda Kabushiki Kaisha | Cathode-structure for electrolysis |
US4235695A (en) * | 1977-12-09 | 1980-11-25 | Diamond Shamrock Technologies S.A. | Novel electrodes and their use |
US4462876A (en) * | 1983-03-25 | 1984-07-31 | Ppg Industries, Inc. | Electro organic method and apparatus for carrying out same |
US4472252A (en) * | 1983-03-25 | 1984-09-18 | Ppg Industries, Inc. | Electrolytic synthesis of organic compounds from gaseous reactants |
US4472251A (en) * | 1983-03-25 | 1984-09-18 | Ppg Industries, Inc. | Electrolytic synthesis of organic compounds from gaseous reactant |
US4521283A (en) * | 1983-03-25 | 1985-06-04 | Ppg Industries, Inc. | Electro organic method and apparatus for carrying out same |
US4636286A (en) * | 1983-03-25 | 1987-01-13 | Ppg Industries, Inc. | Electro organic method |
US4596638A (en) * | 1985-04-26 | 1986-06-24 | International Fuel Cells Corporation | Method for the electrochemical production of adiponitrile using anodes having NiCo2 O4 catalyst |
Also Published As
Publication number | Publication date |
---|---|
BE679514A (enrdf_load_stackoverflow) | 1966-10-14 |
GB1137544A (en) | 1968-12-27 |
DE1518548A1 (de) | 1969-05-14 |
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