US3385303A - Reconstituted tobacco product - Google Patents
Reconstituted tobacco product Download PDFInfo
- Publication number
- US3385303A US3385303A US557922A US55792266A US3385303A US 3385303 A US3385303 A US 3385303A US 557922 A US557922 A US 557922A US 55792266 A US55792266 A US 55792266A US 3385303 A US3385303 A US 3385303A
- Authority
- US
- United States
- Prior art keywords
- tobacco
- calcium
- potassium
- acid
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 235000019505 tobacco product Nutrition 0.000 title claims description 15
- 241000208125 Nicotiana Species 0.000 claims description 51
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 51
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 27
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 27
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 16
- 230000000391 smoking effect Effects 0.000 claims description 16
- 239000011575 calcium Substances 0.000 claims description 14
- 229910052791 calcium Inorganic materials 0.000 claims description 13
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 11
- 239000011777 magnesium Substances 0.000 claims description 11
- 229910052749 magnesium Inorganic materials 0.000 claims description 11
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 10
- 150000003839 salts Chemical class 0.000 claims description 10
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 9
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 9
- 239000000920 calcium hydroxide Substances 0.000 claims description 9
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 9
- 239000001630 malic acid Substances 0.000 claims description 9
- 235000011090 malic acid Nutrition 0.000 claims description 9
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 7
- 239000011591 potassium Substances 0.000 claims description 7
- 229910052700 potassium Inorganic materials 0.000 claims description 7
- 239000003906 humectant Substances 0.000 claims description 6
- 239000001103 potassium chloride Substances 0.000 claims description 6
- 235000011164 potassium chloride Nutrition 0.000 claims description 6
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 5
- 239000001110 calcium chloride Substances 0.000 claims description 5
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 5
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 5
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 5
- 235000011151 potassium sulphates Nutrition 0.000 claims description 5
- 229940043430 calcium compound Drugs 0.000 claims description 4
- 150000001674 calcium compounds Chemical class 0.000 claims description 4
- FUFJGUQYACFECW-UHFFFAOYSA-L calcium hydrogenphosphate Chemical compound [Ca+2].OP([O-])([O-])=O FUFJGUQYACFECW-UHFFFAOYSA-L 0.000 claims description 4
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 4
- 235000019691 monocalcium phosphate Nutrition 0.000 claims description 4
- 239000001814 pectin Substances 0.000 claims description 4
- 229920001277 pectin Polymers 0.000 claims description 4
- 150000003112 potassium compounds Chemical class 0.000 claims description 4
- GNSKLFRGEWLPPA-UHFFFAOYSA-M potassium dihydrogen phosphate Chemical compound [K+].OP(O)([O-])=O GNSKLFRGEWLPPA-UHFFFAOYSA-M 0.000 claims description 4
- 235000019504 cigarettes Nutrition 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 27
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 10
- 239000004615 ingredient Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 9
- 229960002715 nicotine Drugs 0.000 description 9
- 229960004106 citric acid Drugs 0.000 description 8
- 239000002253 acid Substances 0.000 description 6
- 239000000470 constituent Substances 0.000 description 6
- 239000000945 filler Substances 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229960004903 invert sugar Drugs 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- 229930091371 Fructose Natural products 0.000 description 3
- 239000005715 Fructose Substances 0.000 description 3
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930013930 alkaloid Natural products 0.000 description 3
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000008121 dextrose Substances 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 235000010987 pectin Nutrition 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- AOFUBOWZWQFQJU-SNOJBQEQSA-N (2r,3s,4s,5r)-2,5-bis(hydroxymethyl)oxolane-2,3,4-triol;(2s,3r,4s,5s,6r)-6-(hydroxymethyl)oxane-2,3,4,5-tetrol Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O.OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@@H]1O AOFUBOWZWQFQJU-SNOJBQEQSA-N 0.000 description 2
- VQKFNUFAXTZWDK-UHFFFAOYSA-N 2-Methylfuran Chemical compound CC1=CC=CO1 VQKFNUFAXTZWDK-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- YASYEJJMZJALEJ-UHFFFAOYSA-N Citric acid monohydrate Chemical compound O.OC(=O)CC(O)(C(O)=O)CC(O)=O YASYEJJMZJALEJ-UHFFFAOYSA-N 0.000 description 2
- 229920002488 Hemicellulose Polymers 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000003797 alkaloid derivatives Chemical class 0.000 description 2
- 239000000908 ammonium hydroxide Substances 0.000 description 2
- FNAQSUUGMSOBHW-UHFFFAOYSA-H calcium citrate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FNAQSUUGMSOBHW-UHFFFAOYSA-H 0.000 description 2
- OLOZVPHKXALCRI-UHFFFAOYSA-L calcium malate Chemical compound [Ca+2].[O-]C(=O)C(O)CC([O-])=O OLOZVPHKXALCRI-UHFFFAOYSA-L 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 229960002303 citric acid monohydrate Drugs 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- WRUGWIBCXHJTDG-UHFFFAOYSA-L magnesium sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Mg+2].[O-]S([O-])(=O)=O WRUGWIBCXHJTDG-UHFFFAOYSA-L 0.000 description 2
- 229940061634 magnesium sulfate heptahydrate Drugs 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- 235000019739 Dicalciumphosphate Nutrition 0.000 description 1
- 229910019440 Mg(OH) Inorganic materials 0.000 description 1
- 101100400378 Mus musculus Marveld2 gene Proteins 0.000 description 1
- 101100537780 Mus musculus Tpm2 gene Proteins 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 241000212342 Sium Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- NEHMKBQYUWJMIP-UHFFFAOYSA-N anhydrous methyl chloride Natural products ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 239000001354 calcium citrate Substances 0.000 description 1
- 239000001362 calcium malate Substances 0.000 description 1
- 229940016114 calcium malate Drugs 0.000 description 1
- 235000011038 calcium malates Nutrition 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229940111685 dibasic potassium phosphate Drugs 0.000 description 1
- NEFBYIFKOOEVPA-UHFFFAOYSA-K dicalcium phosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])([O-])=O NEFBYIFKOOEVPA-UHFFFAOYSA-K 0.000 description 1
- 229910000390 dicalcium phosphate Inorganic materials 0.000 description 1
- 229940038472 dicalcium phosphate Drugs 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- -1 hydrochloric acid Chemical class 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- 229940049920 malate Drugs 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
- 235000013337 tricalcium citrate Nutrition 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
Definitions
- the present invention provides a tobacco product which can have substantially the same desirable smoking qualities as bright tobacco leaf.
- the present invention also permits the manufacture of a tobacco product in such a way that many of the less desirable elements ordinarily delivered into tobacco smoke are decreased or completely eliminated.
- the invention involves a tailor-made smoking product that contains essentially only those ingredients which result in good burning characteristics and which produce the satisfaction expected from smoking the best grades of tobacco.
- the invention contemplates preparing a tobacco product from bright tobacco stems, by treating the bright tobacco stems to remove the calcium and magnesium crosslinks from the pectinaceous material contained therein, without deleteriously afiecting the fibrous nature of the cellulose and hemi-cellulose in the tobacco being treated.
- the invention involves producing from bright tobacco stems or other tobacco sources, a product substantially free of magnesium and calcium cross-links.
- Said crosslink free product is preferably pressed and ground, at which time it contains substantially all of the cellulose, hemi-cellulose and pectinaceous material which had been originally present in the stems or other tobacco parts being treated.
- the resulting product or stem pulp is then utilized by forming a slurry of the same with water and introducing into the slurry, organic and inorganic constituents to incorporate the desired tobacco characteristics to the slurry.
- the resulting slurry is then formed by a conventional casting technique or by other techniques, into a reconstituted product which can be incorporated as the sole tobacco constituent or as a partial tobacco constituent, in a smoking product, for example, a cigarette, a cigar or a pipe tobacco.
- One method for removing the calcium and magnesium cross-links from the pectinaceous materials found in the 3,385,303 Patented May 28, 1968 tobacco is to wash the tobacco parts, which may be whole stems, shredded or chopped stems, tobacco fines or scraps, or the like, with an aqueous treating solution having a pH of from 0.5 to 3.0, and, preferably, from 1.0 to 2.5.
- the tobacco parts are first washed with water.
- the tobacco parts should, preferably, be bright tobacco parts.
- Other tobacco, however, such as burley tobacco, may be similarly treated and similarly employed.
- the aqueous treating solution may be made suitably acidic by the addition of an inorganic acid, such as hydrochloric acid, to the water to bring the pH to the desired level.
- an inorganic acid such as hydrochloric acid
- the water is preferably passed through an acidic-type ion exchange resin, such as an acid-form sulfate resin. If an acid form sulfate resin is used for such a purpose, it may be necessary to supply small amounts of a chloride, nitrate or similar ion, in order to provide an initial acidity to the water which can be maintained by the acidity of the resin.
- Other means for bringing the pH to the desired level include the use of any organic or inorganic acid with which a pH of 3 or lower can be obtained.
- the acid treatment is continued until the removal of the desired amount of calcium and/ or magnesium has been accomplished. This may take from about 10 minutes to 50 hours, depending on the acidity of the solution, the temperature and mechanical capabilities of the apparatus being used.
- the acid water in the ion exchange column should generally contact the tobacco parts for a period of from about 1 hour to about 8 hours, and, preferably, from about 3 to 4 hours, at a temperature of from about 25 C. to 50 C., and, preferably, 25 C. to 35 C.
- the water after treating the tobacco can then be recycled to contact more tobacco.
- the treated stems may then be pressed, or otherwise treated to remove the treating solution, air dried or dried in an oven or the like, and ground to substantially uniform size, generally from about 50 to 200 mesh in size and, preferably, from about to mesh in size, to form a pulp.
- the resulting pulp may then be admixed with from 10 to 25 parts of water per part of pulp, at a temperature of about 0 C. to about 60 C., preferably from about 20 C. to about 40 C., and the resulting mixture brought to a pH of from about 5 to about 10, preferably from about 7.5 to about 8.6 by the addition of aqueous potassium hydroxide or the like.
- aqueous potassium hydroxide or the like preferably from about 7.5 to about 8.6
- Calcium added as a calcium salt, or 'as calcium hydroxide or the like, for example 'Ca(OH) CaClor CaHPO to give the following percentage of calcium (elemental) in the final product
- Potassium added as a potassium salt, or as potassium hydroxide or the like, for example, KOH K 80 K HPO or KCl, to give the following percentages of potassium (elemental) in the final product
- a humectant for example, glycerine, triethylene glycol, butylene glycol or propylene glycol (6)
- a sugar for example, invert sugar, dextrose, fructose, or sucrose 3 Then, the following ingredients may, if desired, be added to give:
- Nicotine for example, free nicotine, or as a salt, such as the malate, citrate or hydrochloride 1.03.0 (9)
- ingredients may then be added to modify the taste or smoking qualities of the product.
- the choice of organic and inorganic constituents to be added to the slurry involves, basically, adding to the slurry the desirable constituents (or their equivalent) which are found in the naturally occuring tobacco leaf.
- Example 1 The constituents found by chemical analyses to be present in the filler of an all-bright Ito-additive cigarette were added to a base material.
- the base was 3.92 pounds of ground fiber which had been obtained from bright tobacco stems which had been decalcified by recycling slightly acidic waters over the washed bright tobacco stems and through a column of Dowex acid-form sulfate resin.
- the ground fibers were dispersed in 75.30 pounds of distilled water and the mixture was brought to a pH of 8.2 by the addition of 1.36 pounds of 17% aqueous potassium hydroxide. This mixture may be called the base mixture or Group I of the ingredients.
- Group III Pounds Magnesium sulfate heptahydrate 0.20 Potassium chloride 0.30 Potassium sulfate 0.02 Dibasic potassium phosphate 0.14 Citric acid monohydrate 0.07 tMflllC acid 0.06 Water 6.74
- This preparation which made 100 pounds of slurry with a solids content of 7%, and a pH of 5.2, was passed through a homogenizer and then cast on an endless steel casting belt.
- the cast sheet was partially dried with elec tric heaters, removed from the belt when it had about a 20% moisture content, and dried further to about moisture.
- the resulting sheet weighed about 8.8 g./sq. ft. It was shredded without difficulty into cigarette filler and cigarettes were made from it in a conventional man- 4 ner. The sheet and the shredded filler handled very well during the various processing steps.
- RTD resistance-to-draw
- the cigarettes weighed 1.14 grams each.
- Ninety-nine cigarettes were made from four ounces of filler.
- the cigarettes were smoked on a constant volume smoking machine which takes a 35 ml. puff of two seconds duration once in 60 seconds. The smoke was trapped on a Cambridge filter pad which retains particles larger than 0.3 micron. The filter assembly was weighed before and after smoking four cigarettes to determine the amount of total particulate matter (TPM) collected.
- TPM total particulate matter
- the puff count was determined by smoking four cigarettes, counting the number of puffs it took for the char line to reach the 30 mm. mark on the cigarettes, and then by taking the advantage of the number of puffs as the count for the individual cigarettes.
- the puff count was 5.5.
- the static burning rate which was measured by determining the time required to burn 40 mm. of tobacco rod statically, was 6.6 minutes.
- Example 2 The ingredients, as in Example 1, were combined in the same manner as in Example 1, except that 0.14 pound of citric acid monohydrate (twice the amount used in the formulated material described in Example 1) was used. The final slurry was adjusted to pH 5.2 by adding 17% aqueous potassium hydroxide as required. A sheet was cast, dried and shredded very successfully. Cigarettes prepared from this filler had much the same physical and burning characteristics as the material formulated in Example 1, as is shown in the accompanying table.
- a panel of five expert smokers compared these cigarettes with the cigarettes prepared in Example 1. They found the test cigarette to be less harsh than the cigarette of Example 1, to have more total flavor, and to be preferred over the cigarettes of Example 1 by four of the panelists (one had no preference).
- Example 3 Ingredients as specified for Example 1 were used in this Example, except that citric acid was omitted. The pH of the slurry was consequently high, 8.2. Procedures for homogenizing, casting, drying and shredding were unchanged from Example 1. Cigarette characteristics were similar to those of Example 1. Analysis of the sheet (see the tables which follow) showed absence of citric acid as well as a lower malic acid level. A panel of five expert smokers did not find these cigarettes significantly different from the cigarettes of Example 1.
- the resulting slurry weighed 100 pounds and had a pH of 6.0. It was processed into sheet and shredded as before. The sheet had a high calcium content and very r ent Methyl furan Pe low potassium. Cigarettes failed to continue burning un- Methyl chloride 21 der static conditions, and this altered certain smoking Acetaldehyde 39 characteristics as shown in the following tables (more Acetylene 20 puffs, higher total delivery).
- Example 4 Ground tobacco fibers (3.92 pounds) from bright to- Ingredients and mode of combining them were the bacco stems were washed with water which was recycled same as in Example 1, except that no invert surgar was through a column of Dowex acid-form sulfate resin and added. Sheet was cast, dried and shredded as before. were dispersed in 75.92 pounds of distilled water.
- This Low sugar meant a high ash content in the sheet, and the mixture was brought to a pH of 8.2 adding 0.14 pound change in the sheet produced a light, fast-burning cigaof concentrated aqueous ammonium hydroxide, 0.75 rette with consequent low puff count and low delivery of pound of aqueous nicotine, and 0.20 pound of both nicotine and particulates.
- calcium hydroxide slurried in 1.00 pound of distilled The results of the various evaluations performed in water. Examples 1-5 are set forth below in Tables I and II.
- a smoking tobacco product comprising from 5.0 to 90.0% by weight of a fibrous tobacco material containing tobacco pectins having substantially no calcium and magnesium cross-links; a calcium compound selected from the group consisting of calcium hydroxide, calcium chloride and calcium acid phosphate in an amount sufficient to provide from 2.0 to 3.0% by weight of elemental calcium; a potassium compound selected from the group consisting of potassium hydroxide, potassium sulfate, potassium acid phosphate and potassium chloride in an amount sufiicient to provide from 0.19 to 5.0% by weight of elemental potassium; from 5.0 to 20.0% of malic acid or a salt thereof; from 0.75 to 10.0% of citric acid or a salt thereof; from 1.0 to 6.0% of a humectant and from 5.0 to 20.0% of a sugar.
- humectant is selected from a group consisting of glycerine, triethylene glycol, butylene glycol and propylene glycol.
- a smoking tobacco product comprising from 5.0 to 90.0% by weight of the fibrous tobacco material containing tobacco pectins having substantially no calcium and magnesium. cross-links; a calcium compound selected from the group consisting of calcium hydroxide, calcium. chloride and calcium acid phosphate in suflicient amount to provide from 2.0 to 3.0% by weight of elemental calcium; a potassium compound selected from the group consisting of potassium hydroxide, potassium sulfate, potassium acid phosphate and potassium chloride in suflicient amount to provide from 0.19 to 5.0% by weight of elemental potassium; from 5.0 to 20.0% of malic acid or a salt thereof; from 0.75 to 10.0% by weight of citric acid or a salt thereof; from 1.0 to 6.0% by weight of a humectant selected from the group consisting of glycerine, triethylene glycol, butylene glycol, propylene glycol; from 5 .0 to 20.0% by Weight of a sugar selected from the group consisting of invert sugar, dextrose, fructo
- a smoking tobacco product comprising from 5.0 to 90.0% by weight of a fibrous tobacco material containing tobacco pectins having substantially no calcium and magnesium cross-links, a calcium compound selected from the group consisting of calcium hydroxide, calcium chloride and calcium acid phosphate in an amount sufi'icient to provide from 2.0 to 3.0% by weight of elemental ca]- cium; a potassium compound selected from the group consisting of potassium hydroxide, potassium sulfate, potassium acid phosphate and potassium chloride, in an amount sufiicient to provide from 0.1 to 5.0% by weight of elemental potassium; from 5.0 to 20.0% by weight of malic acid or a salt thereof, from 0.75 to 10.0% by weight of citric acid or salt thereof, from 1.0 to 6.0% by weight of a humectant selected from the group consisting of glycerine, triethylene glycol, butylene glycol and propylene glycol, and from 5.0 to 20.0% by weight of a sugar selected from the group consisting of invert
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US557922A US3385303A (en) | 1966-06-16 | 1966-06-16 | Reconstituted tobacco product |
NO168252A NO117963B (enrdf_load_stackoverflow) | 1966-06-16 | 1967-05-23 | |
GB25896/67A GB1162274A (en) | 1966-06-16 | 1967-06-05 | Tobacco Product and Method of producing the same |
ES341490A ES341490A1 (es) | 1966-06-16 | 1967-06-07 | Mejoras introducidas en la preparacion de productos de ta- baco. |
FI671691A FI46586C (fi) | 1966-06-16 | 1967-06-15 | Tupakkatuote. |
CH847067A CH485428A (de) | 1966-06-16 | 1967-06-15 | Tabakprodukt |
FR110466A FR1527441A (fr) | 1966-06-16 | 1967-06-15 | Nouveau produit à base de tabac |
NL6708412A NL6708412A (enrdf_load_stackoverflow) | 1966-06-16 | 1967-06-16 | |
SE08558/67A SE325503B (enrdf_load_stackoverflow) | 1966-06-16 | 1967-06-16 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US557922A US3385303A (en) | 1966-06-16 | 1966-06-16 | Reconstituted tobacco product |
Publications (1)
Publication Number | Publication Date |
---|---|
US3385303A true US3385303A (en) | 1968-05-28 |
Family
ID=24227413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US557922A Expired - Lifetime US3385303A (en) | 1966-06-16 | 1966-06-16 | Reconstituted tobacco product |
Country Status (8)
Country | Link |
---|---|
US (1) | US3385303A (enrdf_load_stackoverflow) |
CH (1) | CH485428A (enrdf_load_stackoverflow) |
ES (1) | ES341490A1 (enrdf_load_stackoverflow) |
FI (1) | FI46586C (enrdf_load_stackoverflow) |
GB (1) | GB1162274A (enrdf_load_stackoverflow) |
NL (1) | NL6708412A (enrdf_load_stackoverflow) |
NO (1) | NO117963B (enrdf_load_stackoverflow) |
SE (1) | SE325503B (enrdf_load_stackoverflow) |
Cited By (34)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3874390A (en) * | 1972-02-10 | 1975-04-01 | Bayer Ag | Smokable products based on carbonized filler-containing cellulose films |
US3878850A (en) * | 1971-09-08 | 1975-04-22 | Ici Ltd | Smoking mixture |
US3951155A (en) * | 1970-07-11 | 1976-04-20 | Carreras Rothmans Limited | Smoking materials |
US4005718A (en) * | 1970-07-11 | 1977-02-01 | Carreras Rothmans Limited | Smoking materials |
EP0162671A3 (en) * | 1984-05-25 | 1987-11-11 | Philip Morris Incorporated | Cohesive tobacco composition |
US5152304A (en) * | 1989-10-31 | 1992-10-06 | Philip Morris Incorporated | Wrapper for a smoking article |
US5249588A (en) * | 1989-03-31 | 1993-10-05 | British-American Tobacco Company Limited | Smoking articles |
US5325877A (en) * | 1993-07-23 | 1994-07-05 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
US5327917A (en) * | 1990-08-15 | 1994-07-12 | R. J. Reynolds Tobacco Company | Method for providing a reconstituted tobacco material |
US5339838A (en) * | 1992-08-17 | 1994-08-23 | R. J. Reynolds Tobacco Company | Method for providing a reconstituted tobacco material |
US5533530A (en) * | 1994-09-01 | 1996-07-09 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
RU2353236C1 (ru) * | 2008-05-20 | 2009-04-27 | Олег Иванович Квасенков | Способ получения восстановленного табака |
RU2353253C1 (ru) * | 2008-05-20 | 2009-04-27 | Олег Иванович Квасенков | Способ выработки восстановленного табака |
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WO2018122097A1 (en) * | 2016-12-30 | 2018-07-05 | Philip Morris Products S.A. | Method of making a nicotine containing sheet |
US10219548B2 (en) | 2006-10-18 | 2019-03-05 | Rai Strategic Holdings, Inc. | Tobacco-containing smoking article |
US10300225B2 (en) | 2010-05-15 | 2019-05-28 | Rai Strategic Holdings, Inc. | Atomizer for a personal vaporizing unit |
US10349684B2 (en) | 2015-09-15 | 2019-07-16 | Rai Strategic Holdings, Inc. | Reservoir for aerosol delivery devices |
CN110035668A (zh) * | 2016-12-30 | 2019-07-19 | 菲利普莫里斯生产公司 | 含有尼古丁的薄片 |
CN110035669A (zh) * | 2016-12-30 | 2019-07-19 | 菲利普莫里斯生产公司 | 含尼古丁和纤维素的片材 |
CN110062586A (zh) * | 2016-12-30 | 2019-07-26 | 菲利普莫里斯生产公司 | 含尼古丁和粘合剂的片材 |
US10492542B1 (en) | 2011-08-09 | 2019-12-03 | Rai Strategic Holdings, Inc. | Smoking articles and use thereof for yielding inhalation materials |
WO2020002583A1 (en) * | 2018-06-29 | 2020-01-02 | Nerudia Limited | A method for manufacturing reconstituted plant material |
CN111329096A (zh) * | 2020-03-23 | 2020-06-26 | 上海烟草集团有限责任公司 | 一种提高烟梗保润性能的方法 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4589428A (en) * | 1980-02-21 | 1986-05-20 | Philip Morris Incorporated | Tobacco treatment |
RU2352226C1 (ru) * | 2008-05-15 | 2009-04-20 | Олег Иванович Квасенков | Способ производства восстановленного табака |
RU2352224C1 (ru) * | 2008-05-15 | 2009-04-20 | Олег Иванович Квасенков | Способ производства восстановленного табака |
RU2353259C1 (ru) * | 2008-05-20 | 2009-04-27 | Олег Иванович Квасенков | Способ получения восстановленного табака |
WO2019129861A1 (en) * | 2017-12-29 | 2019-07-04 | Philip Morris Products S.A. | Method for the preparation of a sheet including a homogenized material containing alkaloids and aerosol forming article comprising a component prepared from it |
WO2020089095A1 (en) * | 2018-10-29 | 2020-05-07 | Nerudia Limited | Smoking substitute consumable |
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US3034932A (en) * | 1957-08-22 | 1962-05-15 | Air Prod & Chem | Tobacco composition |
US3121433A (en) * | 1961-08-08 | 1964-02-18 | American Mach & Foundry | Manufacture of smoking products |
-
1966
- 1966-06-16 US US557922A patent/US3385303A/en not_active Expired - Lifetime
-
1967
- 1967-05-23 NO NO168252A patent/NO117963B/no unknown
- 1967-06-05 GB GB25896/67A patent/GB1162274A/en not_active Expired
- 1967-06-07 ES ES341490A patent/ES341490A1/es not_active Expired
- 1967-06-15 CH CH847067A patent/CH485428A/de not_active IP Right Cessation
- 1967-06-15 FI FI671691A patent/FI46586C/fi active
- 1967-06-16 NL NL6708412A patent/NL6708412A/xx unknown
- 1967-06-16 SE SE08558/67A patent/SE325503B/xx unknown
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US3034932A (en) * | 1957-08-22 | 1962-05-15 | Air Prod & Chem | Tobacco composition |
US3012915A (en) * | 1957-11-21 | 1961-12-12 | Minerals & Chem Philipp Corp | Tobacco composition including comminuted solid material affixed thereto |
US3121433A (en) * | 1961-08-08 | 1964-02-18 | American Mach & Foundry | Manufacture of smoking products |
Cited By (79)
Publication number | Priority date | Publication date | Assignee | Title |
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US3951155A (en) * | 1970-07-11 | 1976-04-20 | Carreras Rothmans Limited | Smoking materials |
US4005718A (en) * | 1970-07-11 | 1977-02-01 | Carreras Rothmans Limited | Smoking materials |
US3878850A (en) * | 1971-09-08 | 1975-04-22 | Ici Ltd | Smoking mixture |
US3874390A (en) * | 1972-02-10 | 1975-04-01 | Bayer Ag | Smokable products based on carbonized filler-containing cellulose films |
EP0162671A3 (en) * | 1984-05-25 | 1987-11-11 | Philip Morris Incorporated | Cohesive tobacco composition |
US5249588A (en) * | 1989-03-31 | 1993-10-05 | British-American Tobacco Company Limited | Smoking articles |
US5152304A (en) * | 1989-10-31 | 1992-10-06 | Philip Morris Incorporated | Wrapper for a smoking article |
US5327917A (en) * | 1990-08-15 | 1994-07-12 | R. J. Reynolds Tobacco Company | Method for providing a reconstituted tobacco material |
US5339838A (en) * | 1992-08-17 | 1994-08-23 | R. J. Reynolds Tobacco Company | Method for providing a reconstituted tobacco material |
US5325877A (en) * | 1993-07-23 | 1994-07-05 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
US5533530A (en) * | 1994-09-01 | 1996-07-09 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
US5715844A (en) * | 1994-09-01 | 1998-02-10 | R. J. Reynolds Tobacco Company | Tobacco reconstitution process |
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Also Published As
Publication number | Publication date |
---|---|
SE325503B (enrdf_load_stackoverflow) | 1970-06-29 |
NL6708412A (enrdf_load_stackoverflow) | 1967-12-18 |
CH485428A (de) | 1970-02-15 |
FI46586C (fi) | 1973-05-08 |
FI46586B (enrdf_load_stackoverflow) | 1973-01-31 |
ES341490A1 (es) | 1968-07-01 |
NO117963B (enrdf_load_stackoverflow) | 1969-10-13 |
GB1162274A (en) | 1969-08-20 |
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