US3290031A - Smelting-furnace, particularly for the production of steel - Google Patents
Smelting-furnace, particularly for the production of steel Download PDFInfo
- Publication number
- US3290031A US3290031A US295491A US29549163A US3290031A US 3290031 A US3290031 A US 3290031A US 295491 A US295491 A US 295491A US 29549163 A US29549163 A US 29549163A US 3290031 A US3290031 A US 3290031A
- Authority
- US
- United States
- Prior art keywords
- furnace
- burners
- smelting
- arch
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 229910000831 Steel Inorganic materials 0.000 title description 13
- 239000010959 steel Substances 0.000 title description 13
- 238000003723 Smelting Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 239000000446 fuel Substances 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000000155 melt Substances 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 239000002893 slag Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910000805 Pig iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 101100109871 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) aro-8 gene Proteins 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5252—Manufacture of steel in electric furnaces in an electrically heated multi-chamber furnace, a combination of electric furnaces or an electric furnace arranged for associated working with a non electric furnace
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/30—Arrangements for extraction or collection of waste gases; Hoods therefor
- F27D17/304—Arrangements for extraction or collection of waste gases; Hoods therefor specially adapted for electric arc furnaces
Definitions
- the present invention relates to a smelting-furnace, particularly for the production of steel from scrap iron and carburization material, which is heated by means of burners for gaseous, liquid or powdery fuel and oxygen or air enriched with oxygen and in which the discharge of the gases takes place through an opening of the furnace arch over which a movable, for instance, rollable or swingable flue is disposed.
- the present invention is based on the discovery that the furnace described in said copending patent application, Serial No. 264,635, is particularly suitable for all steel production methods combined with a fining process and in particular also for such methods, in which the fining takes place by blowing of oxygen and/ or in which the reduction is performed with a slag poor in FeO, in such manner, as it is conventional in an arc furnace.
- the smelting and fining is performed by means of burner heating and the reduction by means of heating with electrodes.
- oxygen can be blown onto the bath, and in particular, either the burner or predetermined burners can be used for the blowing of the oxygen or particular nozzles are provided for this purpose.
- Practically all specialties of steel can be produced in this furnace and also such specialties, in which particularly high requirements are put on the quality, as for electric steel, since the reduction of the steel takes place by means of heating the melt with electrodes.
- the reduction can be performed in the same manner as in an electro furnace with slag poor in FeO.
- the decarburization and the dephosphorizing can take place, as it is conventional, in connection with open hearth furnaces, by means of the oxydizing flame over the slag. It is also possible, however, to perform the fining step with oxygen, which is blown onto the bath and which reacts directly with the melt.
- Patented Dec. 6, 1966 It is still another object of the present invention to provide a smelting furnace, particularly for the production of steel, wherein the furnace is fed with liquid pig iron and the latter is subjected to a fining step with oxygen, as in an LD-converter, whereby more scrap iron is added, as it would be done in the normal LD-process, because the heating of the furnace makes possible the feeding of heat for the melting of the scrap iron in larger quantities. After the fining step, and under circumstances upon tapping the dephosphorizing slag, the reduction can then be performed with new slag and with heating of the melt by means of electrodes.
- FIGURE 1 is a elevation, partly in section, of a melting furnace with swung out electrodes, in case of burner heating; a
- FIG. 2 is an elevation, partly in section, of the furnace shown in FIG. 1, indicating the position in case of electrode heating;
- FIG. 3 is a top plan view of two melting furnaces designed in accordance with the present invention.
- FIG. 4 is an elevation of one of the furnaces shown in FIG. 3, seen from the tapping side in case of operation with burners;
- FIG. 5 is an elevation of one of the furnaces shown in FIG. 3 seen from slag-out side in case of operation with electrodes.
- the furnace comprises a circular furnace vessel 1 which is equipped with a central head burner 2 and which includes a hearth 3 receiving the charge, which is molten by means of the central head burner 2.
- the furnace vessel 1 is tippingly mounted on the rocker 5.
- a furnace arch 6 is exchangeably mounted on top of the furnace vessel 1 and has a central opening 7 (FIG. 1), through which the furnace gases are discharged into the gas flue 8 and are fed into a waste heat vessel 9.
- tiltingly disposed lateral burners 12 are provided, which can be lifted and lowered, respectively, in the same manner as the central burner 2, which lateral burners 12 can be adjusted in their position during the melting period to the prevailing surface of the melting charge.
- the burners 2 and 12 can be used selectively also for blowing-on of oxygen onto the melt, whereby the fuel feed is closed completely or partly, so that free oxygen can be fed to the bath with a quantity of 15 Nm. /t.u.min. preferably about 3 Nm. /t.u.min.
- One or a plurality of doors 13 and an inspection hole 15 for the observation of the melt are provided in the furnace vessel 1. False air is sucked into the furnace by means of channels 16 which are equally distributed about the periphery of the furnace, which false air cools the arch 6.
- the flue 8 is swingable by means of a swingable column 19.
- swingable lifting cylinder 20 is disposed adjacent the furnace, which lifting cylinder 20 serves the purpose of swinging in and out, respectively, the arch lid 6' (FIG. 2) and the electrodes 22, including their carrying device 23 by means of a swinging arm 21.
- the feed of electric current to the electrodes 22 takes place by means of the current rails 25 and flexible conduits 24.
- two furnaces are disclosed designed in accordance with the present invention, which are coupled together' such that the burners and the electrodes can be exchangeably used for both furnaces.
- This has the advantage, that the voluminous device for the electrode operation is better exploited and that the rest and cooling occurring during the burner heating, which reduces the wear on the electrodes, is avoided and shortened, respectively.
- the two furnaces 31 and 32 are arranged in such mannet, that they can be tapped into a ladel car 33 which is rollable on the tracks 34.
- Slag buckets 33 and 36 are arranged on the opposite sides on the furnaces 31 and 32.
- a single gas flue 37 is provided for both furnaces and only one swinging frame 38 is arranged for the electrodes 39.
- a saturation device and a dust separator 42 are disposed on the swinging arm 41 arranged on the swinging column 40 for the gas flue 37, from which saturation device and dust separator 43 are fed off the gases through the conduit 43, which is rotatable relative to the conduit 43' (FIG. 4).
- the electrodes 39 are swingable from one furnace to the other by means of the swinging frame 38, which is rollable on a track 44.
- Both furnace vessels 31 and 32 are not only tiltable on the rockers 46 and 47, but are mounted also rotatably on the rotary devices 48 and 49.
- the rotation of the furnace vessels should accelerate the melting of the charge. Since the furnace arohes 50 and 51 do not join the rotation, it is possible to reach the entire hearth with the burner flames by a corresponding arrangement of the burners 52 (FIG. 4) on the swinging arm 41 at different distances from the rotating axis of the furnace vessel.
- the electrode carrying frame 53 is disposed on the swinging frame 38.
- a transformer 54 which is likewise operative for both furnaces, swings with the swinging frame 38, whereby the latter is supported by the rolling track 44.
- the dimensioning of the transformer can take into consideration, that it is designed not for the high current requirement for the melting, but for the appreciably lesser current requirement in the fining period.
- the current is fed to the electrodes 39 by flexible electrical conduits 55.
- the furnace arch 50, as well as the lid 56 closing the discharge opening, are suspended from the swinging frame 38 for a lifting and lowering movement.
- the furnace 31 While in the positions of the swinging frames 38 and 40 shown in FIG. 3 of the drawings, the furnace 31 performs a fining operation, the charge is either molten in the furnace 32 by means of the burners 52, or the melt is subjected to fining with oxygen, which is blown thereon through the burners 52 or by means of particular oxygen nozzles. If the devices are to be exchanged after tapping of the fined melt of the furnace 31 into the container 33, the swinging arm 41 is shifted from the position shown in full lines into the position indicated in dash-pointed lines as B in FIG.
- a smelting furnace particularly for the production of steel, comprising a furnace vessel, an arch having an opening supported by said furnace vessel, said opening in said arch being adapted to discharge gases from said furnace vessel, burner means disposed in the upper portion of said furnace vessel for heating the latter, a flue movably disposed on top of said arch, said burner comprising fuel burners and electrode burners, the latter including a transformer, to be used selectively and exchangeably, and said electrode burners extending through said opening in said arch.
- the smelting furnace as set forth in claim 1, which includes means for rolling said flue-from its operative, arch covering position into its lateral inoperative position. 3.
- the smelting furnace as set forth in claim 1, which includes means for swinging said flue from its operative, aroh covering position into its lateral inoperative position. 4.
- the smelting furnace as set forth in claim 1, which includes means for fining melt formed in said furnace vessel including means for feeding oxygen to said melt. 5.
- the smelting furnace as set forth in claim 1, which includes a first swinging device carrying said electrode burners,
- the smelting furnace as set forth in claim 5, wherein said first swinging device carries said electrode burners and said transformer. 7. The smelting furnace, as set forth in claim 5, which includes a lid covering said opening of said arch and being suspended from said first swinging device for a lifting and lowering movement, respectively. 8. The smelting furnace, as set forth in claim 5, wherein said second swinging device carrying said movable flue supports simultaneously said fuel burners. 9. The smelting furnace, as set forth in claim 1, which includes means for coupling said furnace with an equal second furnace, and said electrode burners and said transformer selectively heating one of said furnaces. 10. The smelting furnace, as set forth in claim 9, wherein said flue and said fuel burners are operatively connected selectively with one of said furnaces.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DEB0069790 | 1962-11-29 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3290031A true US3290031A (en) | 1966-12-06 |
Family
ID=6976417
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US295491A Expired - Lifetime US3290031A (en) | 1962-11-29 | 1963-07-16 | Smelting-furnace, particularly for the production of steel |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US3290031A (de) |
| AT (1) | AT254924B (de) |
| DE (1) | DE1433424B2 (de) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3379815A (en) * | 1965-09-08 | 1968-04-23 | Lectromelt Corp | Electric arc furnace having two hearths and interchangeable roofs therefor |
| US3413113A (en) * | 1964-07-22 | 1968-11-26 | Rheinstahl Huettenwerke Ag | Method of melting metal |
| US3880648A (en) * | 1973-06-27 | 1975-04-29 | Bethlehem Steel Corp | Method for producing steel in an electric arc furnace |
| JPS5016727B1 (de) * | 1970-01-19 | 1975-06-16 | ||
| US4027862A (en) * | 1975-12-19 | 1977-06-07 | Frank W. Schaefer Inc. | Metal melting furnace with alternate heating systems |
| US4755137A (en) * | 1985-12-13 | 1988-07-05 | Clecim | Process and installation for maintaining the lining of a furnace shell |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1583271C2 (de) * | 1967-11-22 | 1974-11-07 | Maerz Ofenbau Gmbh, 4000 Duesseldorf | Schmelzgefäß mit aufsetzbarem Deckel zum Vorwärmen von Schrott und zur Stahlerzeugung |
| DE3102499A1 (de) * | 1981-01-27 | 1982-08-05 | Mannesmann AG, 4000 Düsseldorf | "stahlschmelzanlage" |
| JPS6260810A (ja) * | 1985-09-10 | 1987-03-17 | Daido Steel Co Ltd | スクラツプ溶解方法 |
| DE3840486A1 (de) * | 1988-12-01 | 1990-06-07 | Mannesmann Ag | Ofenanlage zum einschmelzen von schrott |
| DE3921807A1 (de) * | 1989-07-03 | 1991-01-10 | Mannesmann Ag | Verfahren und vorrichtung zum beheizen eines metallurgischen ofens |
| DE4015916A1 (de) * | 1990-05-17 | 1991-11-21 | Fuchs Technology Ag | Einschmelzaggregat mit zwei nebeneinander angeordneten schmelzoefen |
| DE4138120A1 (de) * | 1991-11-19 | 1993-05-27 | Fuchs Technology Ag | Einschmelzaggregat mit ofenwiege |
| DE4138118A1 (de) * | 1991-11-19 | 1993-05-27 | Fuchs Systemtechnik Gmbh | Verfahren und vorrichtung zur stahlherstellung aus metallischem einsatzmaterial |
| DE4445209C2 (de) * | 1994-12-17 | 1999-01-21 | Schloemann Siemag Ag | Verfahren und Vorrichtung zum Betreiben eines Doppelgefäß-Lichtbogenofens |
| DE19509285C2 (de) * | 1995-03-15 | 1997-03-20 | Gutehoffnungshuette Man | Schmelzgefäßanlage |
| DE19526704C1 (de) * | 1995-07-24 | 1997-05-07 | Asea Brown Boveri | Einschmelzaggregat |
| DE102008012280A1 (de) | 2008-03-03 | 2009-09-10 | Fuchs Technology Ag | Lichtbogenofen |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2927142A (en) * | 1957-10-30 | 1960-03-01 | Ritetherm Inc | Combined electric arc and hydrocarbon fuel heated metal melting furnace and method of melting therewith |
| US3188065A (en) * | 1962-03-15 | 1965-06-08 | Beteiligungs & Patentverw Gmbh | Smelting-furnace, particularly for the production of steel |
| US3197539A (en) * | 1962-07-11 | 1965-07-27 | Union Carbide Corp | Method of operating electric arc furnace |
| US3207596A (en) * | 1960-09-21 | 1965-09-21 | Richard Thomas & Baldwins Ltd | Production of steel |
-
1962
- 1962-11-29 DE DE19621433424 patent/DE1433424B2/de active Pending
-
1963
- 1963-03-11 AT AT187763A patent/AT254924B/de active
- 1963-07-16 US US295491A patent/US3290031A/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2927142A (en) * | 1957-10-30 | 1960-03-01 | Ritetherm Inc | Combined electric arc and hydrocarbon fuel heated metal melting furnace and method of melting therewith |
| US3207596A (en) * | 1960-09-21 | 1965-09-21 | Richard Thomas & Baldwins Ltd | Production of steel |
| US3188065A (en) * | 1962-03-15 | 1965-06-08 | Beteiligungs & Patentverw Gmbh | Smelting-furnace, particularly for the production of steel |
| US3197539A (en) * | 1962-07-11 | 1965-07-27 | Union Carbide Corp | Method of operating electric arc furnace |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3413113A (en) * | 1964-07-22 | 1968-11-26 | Rheinstahl Huettenwerke Ag | Method of melting metal |
| US3379815A (en) * | 1965-09-08 | 1968-04-23 | Lectromelt Corp | Electric arc furnace having two hearths and interchangeable roofs therefor |
| JPS5016727B1 (de) * | 1970-01-19 | 1975-06-16 | ||
| US3880648A (en) * | 1973-06-27 | 1975-04-29 | Bethlehem Steel Corp | Method for producing steel in an electric arc furnace |
| US4027862A (en) * | 1975-12-19 | 1977-06-07 | Frank W. Schaefer Inc. | Metal melting furnace with alternate heating systems |
| US4755137A (en) * | 1985-12-13 | 1988-07-05 | Clecim | Process and installation for maintaining the lining of a furnace shell |
Also Published As
| Publication number | Publication date |
|---|---|
| DE1433424A1 (de) | 1969-02-20 |
| AT254924B (de) | 1967-06-12 |
| DE1433424B2 (de) | 1971-01-28 |
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