US2993982A - Weldable stud - Google Patents
Weldable stud Download PDFInfo
- Publication number
- US2993982A US2993982A US845463A US84546359A US2993982A US 2993982 A US2993982 A US 2993982A US 845463 A US845463 A US 845463A US 84546359 A US84546359 A US 84546359A US 2993982 A US2993982 A US 2993982A
- Authority
- US
- United States
- Prior art keywords
- cap
- flange
- core
- outside
- inside surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000002093 peripheral effect Effects 0.000 description 26
- 230000004907 flux Effects 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 238000003825 pressing Methods 0.000 description 3
- 238000010891 electric arc Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0255—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
- B23K35/0288—Welding studs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J12/00—Chemical processes in general for reacting gaseous media with gaseous media; Apparatus specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/26—Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/10—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00159—Controlling the temperature controlling multiple zones along the direction of flow, e.g. pre-heating and after-cooling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49808—Shaping container end to encapsulate material
Definitions
- An object of the invention is the provision of a weldable stud having an integral center core upon which the electric arc is ignited.
- Another object of the invention is the provision of a weldable stud having a cavity at the end thereof and covered by a cap, the cap and the cavity forming a chamber for flux, the outer peripheral edge of said cap being unsupported.
- Another object of the invention is the provision of a stub shaft extending through a central opening in the cap, wherein the end surface of the stub shaft is provided with a cupped recess thereby forming an annular brim at the end of the stub shaft to facilitate the ready ignition of the electric arc.
- Another object of the invention is the provision of a stud having an outer flange and a center core defining a cavity therebetween for flux, the cross-sectional area of the flange being substantially the same as the cross-sectional area of the center core.
- Another object of the invention is the provision of flux means comprising granulated aluminum and sponge iron mixed in amounts of approximately 50 percent by volume of aluminum and approximately 50 percent by volume of sponge iron.
- FIGURE 1 shows a side elevational view of a stud having an upper weldable end portion adapted to be pro Devicd in accordance with my invention, the stud shown in FIGURE 1 being drawn to substantially full scale;
- FIGURE 2 is a cross-sectional view of the weldable end portion of the stud which is drawn to double scale, and showing the first step of providing an annular recess in the end thereof;
- FIGURE 3 is a view similar to FIGURE 2 and shows in addition thereto the step of providing a stub shaft at the end of the center core, this representing the second step;
- ' IGURE 4 is a view similar to FIGURE 3 but shows the recess provided with flux means, this representing the third step;
- FIGURE 5 is a view similar to FIGURE 4 but shows a cap mounted to the end of the weldable stud portion and enclosing the flux, this representing the fourth step;
- FIGURE 6 is a view similar to FIGURE 5 and shows the weldable end of the stud completely assembled, this representing the fifth and final step;
- FIGURE 7 is a side view of the finished stud shown in FIGURE 6.
- the stud is indicated by the reference character 10 and may have a head 11 as shown, or instead of the head it may be provided with threads or other means.
- the upper end of the stud is designated as the weldable end portion and is indicated by the reference character 12.
- the first step in the process of manufacturing the weldable end portion of the stud comprises the machining of an annular cavity 19 in the end thereof. This machining produces an integral flange 13 and an integral center core 16.
- the integral flange 13 has an inside surface 14 and an outside surface 15.
- ice center core 16 has an outside surface 17.
- Bottom surface means 18 extend between the inside surface 14 of the flange 13 and the outside surface 17 of the core 16.
- the inside surface 14 of the flange 13, the outside surface 17 of the core 16 and the bottom surface means 18 form the cavity 19.
- the bottom surface means 18 and the outside surface 17 of the core 16 meet each other and define an inner annular corner 20 of the cavity 19.
- the bottom surface means 18 and the inside surface 14 of the flange 13 meet each other and define an outer annular corner 21 of the cavity.
- the center core 16 has an end surface 22 and an integral shaft 23 extending axially from the end surface 22.
- the shaft 23 has an outside surface 24 which meets with the end surface 22 of the core and defines an annular corner 25 whereby the end surface 22 of the core 16 constitutes an annular shoulder.
- the end surface 22 of the core and the outside surface 17 of the core meet each other and define an annular edge 26.
- a cap 27 covers the cavity 19 and defines with the cavity a chamber for holding flux indicated by the reference character 32.
- the cap 27 has an outer peripheral edge surface 28 fitting within and spaced from the inside surface 14 of the flange.
- the outer peripheral edge surface 28 of the cap 27 is unsupported.
- the cap has an outside and inside surface with an opening extending therethrough into which the stub shaft 23 projects.
- the inside surface of the cap has a marginal peripheral inner portion 29 surrounding the opening and resting against the end surface or shoulder 22 of the core.
- the outside surface of the cap 27 has a marginal peripheral outer portion 30.
- the flange has an in-bent portion 31 with the inside surface 14 thereof overlapping the marginal peripheral outer portion 30 of the outside surface of the cap and holds the marginal peripheral inner portion 29 of the inside surface of the cap 27 against the end surface or shoulder 22 of the core.
- the flux 32 is confined by the cap within the cavity 19.
- the stub shaft 23 has a cupped end surface 33 which substantially meets with the outside surface 24 thereof and defines an annular brim 34.
- the end surface of the shaft is cupped by a press operation which is performed in the same press movement that the in-bent flange is formed.
- the brim 34 aids in the ready ignition of the electrical arc.
- the annular brim 34 at the end of the stub shaft 23 constitutes the most remote part of the stud and extends in an axial direction beyond the outside surface 15 of the in-bent portion of the flange.
- the flux material comprises granulated aluminum and sponge iron mixed in amounts of approximately 50 percent by volume of aluminum and substantially 50 percent by volume of sponge iron.
- a typical analysis of the sponge iron may be as follows:
- the sponge iron in combination with the aluminum makes a highly eflicient flux.
- the weldable end portion of the stud is processed to have a plurality of annular corners and edges. It appears that these annular corners and edges materially aid in the arcing situation to produce a good weld.
- the outer peripheral edge surface 28 of the cap is unsupported to aid in compacting the flux within the cavity 19.
- the cross-sectional area of the flange 13 and the cross-sectional area of the center core 16 are substantially equal to give substantially equal distribution of the arc.
- a stud having a weldable end portion comprising an integral outer annular flange having an outside and inside surface, an integral center core having an outside surface disposed inwardly from and opposite the inside surface of said flange, bottom surface means extending between the inside surface of said flange and the outside surface of said core, said inside surface of said flange, said outside surface of said core and said bottom surface means forming a cavity, said bottom surface means and said outside surface of said core meeting each other and defining an inner annular corner of said cavity, said bottom surface means and said inside surface means of said flange meeting each other and defining an outer annular corner of said cavity, said center core having an end surface and an integral shaft extending axially from said end surface, said shaft having an outside surface, said outside surface of said shaft meeting with said end surface of said core and defining an annular corner whereby said end surface of said core constitutes an annular shoulder, said end surface of said core and said outside surface of said core meeting each other and defining an annular edge, a cap covering said cavity and
- a stud having a weldable end portion comprising an integral outer annular flange having an outside and inside surface, an integral center core having an outside surface disposed inwardly from and opposite the inside surface of said flange, cavity means having bottom surface means between said flange and said core, said cavity means having wall means including the inside surface of said flange and the outside surface of said core, said center core having an end surface and an integral shaft extending axially from said end surface, said shaft having an outside surface, said outside surface of said shaft meeting ⁇ m'th said end 4 surface of said core and defining an annular shoulder, a cap covering said cavity means and defining therewith a chamber, said cap having an outer peripheral edge surface fitting within and spaced from the inside surface of said flange, said cap having an outside and an inside surface with an opening extending therethrough into which said shaft projects, said inside surface of said cap having a marginal peripheral inner portion surrounding said open.
- said outside surface of said cap having a marginal peripheral outer portion
- said flange having an in-bent portion with the inside surface thereof overlapping said marginal peripheral outer portion of the outside surface of said cap and holding said marginal peripheral inner portion of the inside surface of said cap against said annular shoulder
- flux means in said cavity said outer peripheral edge of said cap being unsupported with said in-bent portion of said flange pressing said cap against said flux means
- said flux means spacing said inside surface of said cap from said bottom surface means
- said shaft having a cupped end surface substantially meeting with the outside surface thereof and defining an annular brim at the end of said shaft, said annular brim at the end of said shaft being the most remote part of said stud and extending in an axial direction beyond the outside surface of the in-bent portion of said flange.
- a stud having a weldable end portion comprising an integral outer annular flange having an outside and inside surface, an integral center core having an outside surface disposed inwardly from and opposite the inside surface of said flange, cavity means having bottom surface means between said flange and said core, said cavity means having wall means including the inside surface of said flange and the outside surface of said core, said center core having an end surface and an integral shaft extending axially from said end surface, said shaft having an outside surface, said outside surface of said shaft meeting with said end surface of said core and defining an annular shoulder, a cap covering said cavity means and defining therewith a chamber, said cap having an outer peripheral edge surface fitting within the inside surface of said flange, said cap having an outside and an inside surface with an opening extending therethrough into which said shaft projects, said inside surface of said cap having a marginal peripheral inner portion surrounding said opening and facing said annular shoulder, said outside surface of said cap having a marginal peripheral outer portion, said flange having an in-bent portion with the inside surface thereof overlapping
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Braking Arrangements (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE595020D BE595020A (cs) | 1959-10-09 | ||
| NL255559D NL255559A (cs) | 1959-10-09 | ||
| US845463A US2993982A (en) | 1959-10-09 | 1959-10-09 | Weldable stud |
| CH1108260A CH395062A (fr) | 1959-10-09 | 1960-10-03 | Procédé de préparation du chlorure d'allyle |
| GB34374/60A GB901680A (en) | 1959-10-09 | 1960-10-07 | Preparation of alkyl chloride |
| FR840687A FR1274725A (fr) | 1959-10-09 | 1960-10-07 | Procédé de préparation du chlorure d'allyle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US845463A US2993982A (en) | 1959-10-09 | 1959-10-09 | Weldable stud |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US2993982A true US2993982A (en) | 1961-07-25 |
Family
ID=25295292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US845463A Expired - Lifetime US2993982A (en) | 1959-10-09 | 1959-10-09 | Weldable stud |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US2993982A (cs) |
| BE (1) | BE595020A (cs) |
| CH (1) | CH395062A (cs) |
| FR (1) | FR1274725A (cs) |
| GB (1) | GB901680A (cs) |
| NL (1) | NL255559A (cs) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3145288A (en) * | 1961-04-12 | 1964-08-18 | George V Woodling | Weldable stud having location centering means |
| US3226140A (en) * | 1962-10-18 | 1965-12-28 | American Brass Co | Stud element |
| US3253115A (en) * | 1964-11-13 | 1966-05-24 | Lewis J Logan | Welding stud |
| US3254196A (en) * | 1961-05-24 | 1966-05-31 | Gregory Ind Inc | End weldable stud fluxing |
| US3285395A (en) * | 1964-09-14 | 1966-11-15 | Amsted Ind Inc | Conveyor chain |
| US3541294A (en) * | 1968-02-07 | 1970-11-17 | Trw Inc | Stud welding |
| US4389462A (en) * | 1981-07-08 | 1983-06-21 | Cabot Corporation | Process for enclosing a pin shank within an enclosing member and article produced thereby which is substantially devoid of a gap between the enclosing member and the head of the pin |
| US5107798A (en) * | 1991-04-08 | 1992-04-28 | Sage Of America Co. | Composite studs, pulp mill recovery boiler including composite studs and method for protecting boiler tubes |
| US5565116A (en) * | 1995-01-18 | 1996-10-15 | David D. Barton | Stud welding |
| CN103240536A (zh) * | 2012-08-15 | 2013-08-14 | 何强 | 一种螺纹紧固件的焊接技术 |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4719706Y1 (cs) * | 1966-10-27 | 1972-07-04 | ||
| US5504266A (en) * | 1995-05-24 | 1996-04-02 | The Dow Chemical Company | Process to make allyl chloride and reactor useful in that process |
| US6004517A (en) * | 1995-05-24 | 1999-12-21 | The Dow Chemical Company | Process to make allyl chloride and reactor useful in that process |
| AU2989299A (en) * | 1998-03-09 | 1999-09-27 | Scott Specialty Gases, Inc. | Method and apparatus for direct fluorination of carbon or sulfur compounds |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2421184A (en) * | 1944-04-03 | 1947-05-27 | Hollup Corp | Apparatus for electric welding of studs |
| US2506747A (en) * | 1946-06-18 | 1950-05-09 | Smith Roger Olof | Device for the end welding of studs |
| US2760797A (en) * | 1951-08-18 | 1956-08-28 | George V Woodling | Weldable stud element |
| US2878363A (en) * | 1956-04-26 | 1959-03-17 | Gregory Ind Inc | Welding stud and ferrule arrangement |
-
0
- BE BE595020D patent/BE595020A/xx unknown
- NL NL255559D patent/NL255559A/xx unknown
-
1959
- 1959-10-09 US US845463A patent/US2993982A/en not_active Expired - Lifetime
-
1960
- 1960-10-03 CH CH1108260A patent/CH395062A/fr unknown
- 1960-10-07 GB GB34374/60A patent/GB901680A/en not_active Expired
- 1960-10-07 FR FR840687A patent/FR1274725A/fr not_active Expired
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2421184A (en) * | 1944-04-03 | 1947-05-27 | Hollup Corp | Apparatus for electric welding of studs |
| US2506747A (en) * | 1946-06-18 | 1950-05-09 | Smith Roger Olof | Device for the end welding of studs |
| US2760797A (en) * | 1951-08-18 | 1956-08-28 | George V Woodling | Weldable stud element |
| US2878363A (en) * | 1956-04-26 | 1959-03-17 | Gregory Ind Inc | Welding stud and ferrule arrangement |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3145288A (en) * | 1961-04-12 | 1964-08-18 | George V Woodling | Weldable stud having location centering means |
| US3254196A (en) * | 1961-05-24 | 1966-05-31 | Gregory Ind Inc | End weldable stud fluxing |
| US3226140A (en) * | 1962-10-18 | 1965-12-28 | American Brass Co | Stud element |
| US3285395A (en) * | 1964-09-14 | 1966-11-15 | Amsted Ind Inc | Conveyor chain |
| US3253115A (en) * | 1964-11-13 | 1966-05-24 | Lewis J Logan | Welding stud |
| US3541294A (en) * | 1968-02-07 | 1970-11-17 | Trw Inc | Stud welding |
| US4389462A (en) * | 1981-07-08 | 1983-06-21 | Cabot Corporation | Process for enclosing a pin shank within an enclosing member and article produced thereby which is substantially devoid of a gap between the enclosing member and the head of the pin |
| US5107798A (en) * | 1991-04-08 | 1992-04-28 | Sage Of America Co. | Composite studs, pulp mill recovery boiler including composite studs and method for protecting boiler tubes |
| US5565116A (en) * | 1995-01-18 | 1996-10-15 | David D. Barton | Stud welding |
| CN103240536A (zh) * | 2012-08-15 | 2013-08-14 | 何强 | 一种螺纹紧固件的焊接技术 |
Also Published As
| Publication number | Publication date |
|---|---|
| CH395062A (fr) | 1965-12-15 |
| FR1274725A (fr) | 1961-10-27 |
| BE595020A (cs) | 1900-01-01 |
| GB901680A (en) | 1962-07-25 |
| NL255559A (cs) | 1900-01-01 |
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