US2575895A - Method of making fibrous products - Google Patents
Method of making fibrous products Download PDFInfo
- Publication number
- US2575895A US2575895A US117247A US11724749A US2575895A US 2575895 A US2575895 A US 2575895A US 117247 A US117247 A US 117247A US 11724749 A US11724749 A US 11724749A US 2575895 A US2575895 A US 2575895A
- Authority
- US
- United States
- Prior art keywords
- glue
- dispersion
- parts
- weight
- fibrous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000003292 glue Substances 0.000 claims description 36
- 239000006185 dispersion Substances 0.000 claims description 24
- 239000004816 latex Substances 0.000 claims description 19
- 239000001913 cellulose Substances 0.000 claims description 15
- 229920002678 cellulose Polymers 0.000 claims description 15
- 239000000725 suspension Substances 0.000 claims description 11
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 244000144992 flock Species 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 238000010009 beating Methods 0.000 claims description 3
- 229920000126 latex Polymers 0.000 description 21
- 239000000047 product Substances 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 6
- 229920003043 Cellulose fiber Polymers 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 235000019353 potassium silicate Nutrition 0.000 description 4
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 4
- 239000006071 cream Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 101150114210 Apof gene Proteins 0.000 description 1
- 241000416162 Astragalus gummifer Species 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 241000272476 Gyps Species 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 229920001615 Tragacanth Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000002639 bone cement Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229940071162 caseinate Drugs 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012765 fibrous filler Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
- C08L7/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L89/00—Compositions of proteins; Compositions of derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
Definitions
- cellulose derivati-ve agglutinants such as tylose (methyl cellulose), gums and resins (such as gum tragacanth) included, aswell as ofanimal origin such as the meat-, fishand bone-glues substantially consisting of fibrous mater-ial, glue and the caseinand albumin-glues, and also of and rubber'latex. synthetic origin.
- FIGs. 1 to 8 are fragmentary perspective views before the whole is worked'up-with aids and apof coverings made in accordance with the pliances into a uniform fibrous pap from which invention. the artificial products are to be manufactured. Without restricting theinvention to the recipe It is found that by application of this process following hereafter, an example for the preparaa 'much' better uniformdistribution-of the fibres tion of a uniform suspension of fibres in aqueous through the pap; from which the artificial prodglue is now given.
- Emmple 1 Preferably the fibrous suspension is left to itself for a period of the order of several hours, 525 parts by weight of glue, for example the "for'example duringa day,' before the fibres are Swedish naturalstarch product known under "beaten through the glue dispersion. the registered trade-mark fAlkasit, stirred In the process according to the invention 1:10 with water.
- the mass is thoroughly mixed chemically free cellulose in a more or less pure and then preferably left forswelling durin some condition in the form of pulpor 'wadding. of time, for example la-1 hour.
- the thus obtained -wood, straw, or 'thelike canadvantageously. be 40 thick uniform paste is'diluted with water, 1:1.
- the glue was added irrespectively of whether example during a day. Thereupon the fibres fibrous fillers were used or not, and naturally are thoroughly beaten u h the lu disperthe applied percentage of glue was not specifically sion until a uniformpap is obtained.
- fibrous suspensioncan-adterial adapted to the applied amount of-fibrous ma-
- the thus obtained fibrous suspensioncan-adterial vantageously be applied for mixing with rubber
- the latex can be of vegetable origin; such as'vegetable dry fibres such as cellulose with latexwithout 'protein glue,starch products fromigluten ('zeine), coagulation unless the latex isstabilized very starch derivative agglutinants (dextrin; swelled lthoroughly fibrous suspensions obtained accordfibres, glue, aids and appliances.
- cream latex that is latex which is concentrated to about 60 percent by weight of solids
- revertex which is concentrated to amply '70 percent by weight of solids
- Latices containing more water, such as latex with about 38-40 percent by weight of solids will give a pap that is too thin for some objects if the ratio of solids in the pap is wanted to bemaintained.
- Natural rubber latex as well as synthetic latices can be used.
- the latices may contain self .vulcanizing agents and accelerators.
- Example 1 125 parts by weight of cream latex containing stabilizer, anti-oxidant and preservator is added under stirring to the pap obtained accordingly to the preceding Example 1.
- a pap which, according to the composition, can be worked up by brushing up, bulking, casting, spraying and the A plurality of coverings made in accordance;
- Fig. 1 shows a covering consisting of a layer I made from the final pap only and thus substantially consisting of rubber
- Fig. 3 shows a covering consisting of two layers I with an intermediate supporting layer 3.
- Fig. 4 illustrates the removal of the underlayer 2 from the layer I of the covering shown in Fig. 2.
- Figs. 5 to 8 correspond to Figs. 1 to 4 respectively and show the coverings thereof provided with a relief 4.
- Fillers may be added to increase the hardness of the products manufactured with the pap.
- Very suitable for this purpose is, for example chalk, of which according to the desired increase of the hardness, more or less is added (for example 125-300 parts by weight), mixed with water in a ratio that is dependent i. e. on the filler quality.
- the ratio lies mostly at about 1:1. The most uniformdistribution is obtained by adding these fillers to the glue dispersion, i. e. prior to the addition of the fibre mass.
- Still harder products can be obtained by incorporation of gyps (plaster), cement or similar fast-hardening materials, for example 100 parts by weight in 50 parts of water.
- gyps plaster
- Fig. 2 shows 'weight in 60-70 parts of water.
- water glass is generally added, for example 30 parts by This may be done during the beating of the fibres through the glue dispersion, or the water glass may be added later on, even simultaneously with the addition of the latex.
- Pigments maybe added to any of the components of the pap," or to the semi-manufactured or final product.
- Preferably latex dye is used for this purpose as only a small quantity thereof is necessary thanks to its strong colouring power.
- the products obtained from the pap are poorly inflammable, it can be useful in special cases, such as for wall coverings in ships, theatres and the like to decrease the inflammability by addition of powdered asbestos, alum and the like, preferably to the fibrous material prior to the addition of the latter to the glue dispersion.
- the pap can be made as a sprayable pap.
- the water ratio is higher thanfor the spreadable pap.
- a satisfactorily sprayable product can be obtained for example by addition of a suitable amount of Water to the spreadable pap or by addition of this extra water during one or more stepsof the preparation of the pap.
- Another suitable sprayable pap can be obtained according to the following example.
- Example 1 To parts by weight of a solution of caseinate glue and borax in water in a ratio by weight of 101%:80 a preservator is admixed. Half of this bath is added to 167 parts by weight of cream latex together with vulcanisation dispersion. The remaining half is added to the pap obtained according to Example 1, during the preparation of which 200 parts by weight of chalk in 400 parts of water and 30 parts by weight of water glass in 70 parts of water are added. Thereupon the latex liquid and the pap are mixed under stirring.
- a frother such as a special soap.
- the spraying can be carried out i. c. with the aid of a special motar gun with compressor.
- a process for preparing a fibrous composition containing cellulose fibres, glue and a rubber in aqueous dispersed form which comprises adding 70-80 parts, by weightof loosely cohering fibrous cellulose flock to a uniform aqueous dispersion of 5-25 parts by weight of glue, intimately mixing said fibrous cellulose flock with said glue dispersion, allowing said mixture of cellulose flock and glue dispersion to stand for a period of several hours, thereafter beating the fiber glue dispersion to efiect uniform suspension of loose fibers in the glue dispersion, and mixing said suspension with 75-100 parts by weight of rubber solids in latex form, whereby to form a uniform composition adapted to be shaped and dried to form flexible articles.
- a flexible product obtained by removing water from a uniform fibrous composition comprising, in intimate admixture, 75-100 parts of a rubber in the form of a latex and an aqueous glue dispersion containing 5-25 parts by weight of glue, and 70-80 parts by weight of loose cellulose fibers suspended therein, said loose cellulose fibers being derived from cellulose flock.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL142579A NL74868C (en, 2012) | 1948-09-30 | 1948-09-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2575895A true US2575895A (en) | 1951-11-20 |
Family
ID=32232465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US117247A Expired - Lifetime US2575895A (en) | 1948-09-30 | 1949-09-22 | Method of making fibrous products |
Country Status (5)
Country | Link |
---|---|
US (1) | US2575895A (en, 2012) |
DE (1) | DE833703C (en, 2012) |
FR (1) | FR996347A (en, 2012) |
GB (1) | GB676791A (en, 2012) |
NL (1) | NL74868C (en, 2012) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2808478A1 (en) * | 2013-05-31 | 2014-12-03 | Lee Cheong Construction & Building Materials Limited | Degradable environmentally friendly fireproof wooden door plank and environmentally friendly fireproof wooden door |
CN114622445A (zh) * | 2022-03-29 | 2022-06-14 | 江苏博汇纸业有限公司 | 一种高松厚度白卡纸的制备工艺 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE421541B (sv) * | 1978-05-25 | 1982-01-04 | Stein Gasland | Forfarande vid framstellning av formade produkter |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1765015A (en) * | 1923-08-18 | 1930-06-17 | American Rubber Company | Process for treating rubber latex, composition and article formed thereby |
US1883106A (en) * | 1928-07-25 | 1932-10-18 | North American Chemical Compan | Shoe bottom filler |
US2127298A (en) * | 1936-08-17 | 1938-08-16 | Mone R Isaacs | Composition of matter |
USRE21575E (en) * | 1940-09-17 | Container closure and limino | ||
US2215553A (en) * | 1939-04-07 | 1940-09-24 | Us Rubber Co | Method of making fiber-rubber products |
US2278943A (en) * | 1938-05-30 | 1942-04-07 | Oesterreich Carl Ernst Willy | Process for the production of rubberlike binding agent for fiber substances |
US2333265A (en) * | 1940-09-13 | 1943-11-02 | Mcintosh Alan Henry | Rubber product and method of producing same |
US2474801A (en) * | 1945-09-15 | 1949-06-28 | Latex Fiber Ind Inc | Fibrous sheets formed from an aqueous suspension of a mixture of fibers and butadiene-styrene copolymer |
-
1948
- 1948-09-30 NL NL142579A patent/NL74868C/xx active
-
1949
- 1949-09-12 GB GB23523/49A patent/GB676791A/en not_active Expired
- 1949-09-22 US US117247A patent/US2575895A/en not_active Expired - Lifetime
- 1949-09-22 DE DEP55619A patent/DE833703C/de not_active Expired
- 1949-09-28 FR FR996347D patent/FR996347A/fr not_active Expired
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USRE21575E (en) * | 1940-09-17 | Container closure and limino | ||
US1765015A (en) * | 1923-08-18 | 1930-06-17 | American Rubber Company | Process for treating rubber latex, composition and article formed thereby |
US1883106A (en) * | 1928-07-25 | 1932-10-18 | North American Chemical Compan | Shoe bottom filler |
US2127298A (en) * | 1936-08-17 | 1938-08-16 | Mone R Isaacs | Composition of matter |
US2278943A (en) * | 1938-05-30 | 1942-04-07 | Oesterreich Carl Ernst Willy | Process for the production of rubberlike binding agent for fiber substances |
US2215553A (en) * | 1939-04-07 | 1940-09-24 | Us Rubber Co | Method of making fiber-rubber products |
US2333265A (en) * | 1940-09-13 | 1943-11-02 | Mcintosh Alan Henry | Rubber product and method of producing same |
US2474801A (en) * | 1945-09-15 | 1949-06-28 | Latex Fiber Ind Inc | Fibrous sheets formed from an aqueous suspension of a mixture of fibers and butadiene-styrene copolymer |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2808478A1 (en) * | 2013-05-31 | 2014-12-03 | Lee Cheong Construction & Building Materials Limited | Degradable environmentally friendly fireproof wooden door plank and environmentally friendly fireproof wooden door |
CN114622445A (zh) * | 2022-03-29 | 2022-06-14 | 江苏博汇纸业有限公司 | 一种高松厚度白卡纸的制备工艺 |
Also Published As
Publication number | Publication date |
---|---|
FR996347A (fr) | 1951-12-18 |
GB676791A (en) | 1952-08-06 |
NL74868C (en, 2012) | 1954-01-15 |
DE833703C (de) | 1952-03-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US2311233A (en) | Molding synthetic resins | |
US1996033A (en) | Sound absorbing composition | |
US2558378A (en) | Composition for floor and wall covering comprising plasticized vinyl resin and filler and method of making same | |
US3835074A (en) | Joint cement compositions | |
US2575895A (en) | Method of making fibrous products | |
US2381774A (en) | Method of making cork substitute | |
US1427754A (en) | And herman w | |
US2715066A (en) | Air curing of sheet material containing synthetic elastomers | |
US2581295A (en) | Trowelable bituminous flooring composition and methods of making same | |
US2457847A (en) | Tall oil-cellulose ether composition | |
US3486920A (en) | Process for backing textiles with rubber and resultant product | |
US2162924A (en) | Composition and method of making same | |
US2517906A (en) | Dry plastic composition containing urea-formaldehyde condensate, plaster of paris, wheat flour, and veneer dust | |
US1880601A (en) | Gypsum-rubber composition | |
US2311289A (en) | Method of increasing the plasticity of portland cement mixtures | |
DE852669C (de) | Verfahren zur Herstellung von biegsamen oder halbbiegsamen Zementmassen | |
US2224237A (en) | Composition and method of making same | |
US1765015A (en) | Process for treating rubber latex, composition and article formed thereby | |
US2097212A (en) | Tabbing composition | |
US2051338A (en) | Composition of matter | |
US1756411A (en) | Dry molding | |
US2307860A (en) | Composition material and method of producing the same | |
DE121209C (en, 2012) | ||
US1831707A (en) | Cement for floor covering compositions | |
US1595049A (en) | Process of manufacturing a rubberized fiber composition |