US2553937A - Method of electrolytically polishing aluminum and its alloys - Google Patents
Method of electrolytically polishing aluminum and its alloys Download PDFInfo
- Publication number
- US2553937A US2553937A US70364A US7036449A US2553937A US 2553937 A US2553937 A US 2553937A US 70364 A US70364 A US 70364A US 7036449 A US7036449 A US 7036449A US 2553937 A US2553937 A US 2553937A
- Authority
- US
- United States
- Prior art keywords
- bath
- aluminum
- alloys
- weight
- nitric acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 20
- 238000005498 polishing Methods 0.000 title claims description 15
- 238000000034 method Methods 0.000 title claims description 12
- 229910045601 alloy Inorganic materials 0.000 title description 9
- 239000000956 alloy Substances 0.000 title description 9
- 229910017604 nitric acid Inorganic materials 0.000 claims description 20
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 19
- 239000002253 acid Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000005282 brightening Methods 0.000 claims description 11
- 150000007513 acids Chemical class 0.000 claims description 9
- 238000005868 electrolysis reaction Methods 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 19
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Chemical class O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 7
- 229910052749 magnesium Inorganic materials 0.000 description 7
- 239000011777 magnesium Substances 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- 238000013019 agitation Methods 0.000 description 5
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000737 Duralumin Inorganic materials 0.000 description 1
- 229920001875 Ebonite Polymers 0.000 description 1
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- -1 almasilium Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
- C25F3/18—Polishing of light metals
- C25F3/20—Polishing of light metals of aluminium
Definitions
- nforcing bath serves to protect the burfiiishcd metal with a transparent film of oxide.
- the steps in the treatment may for example include: 1) Thorough mechanical bufling;
- My present invention is more especially concerned with the electrolytic burnishing step. While a number of suitable baths are already known some of which are employed on a commercial scale, in practice they all show serious shortcomings. Thus some of the known baths are only satisfactory when operated in connection with high-purity aluminum, whereas others on the other hand are successful only when used on aluminum alloys; inmost cases moreover the operating temperature-of known baths is high, being close to 100 C. Another drawback of a number of known baths is that the current density usable therein is too low to permit a rapid burnishing process. Then again, they may require a thorough mechanical bufiing treatment prior to the electrolysis treatment.
- an electrolyte for electrolytic burnishing of aluminum and its alloys which comprises as main constituents nitric acid and water.
- the bath may contain only nitric acid and water.
- I have obtained satisfactory results by adding to the nitric bath an acid or a mixture of acids having a high alumina-dissolving capacity.
- horic acid to the nitric bath.
- nitric acid content within an approximate range from 5% to when a nitric bath is used without any added acid or mixed acids:
- compositions when only phosphoric acid is added to the nitric bath, the following approximate ranges of compositions are preferably maintained:
- Nitric acid from 35% to 45%
- Phosphoric acid from 8% to 24%
- Chromic acid from 3% to 10% Water as required to make
- percentages are by weight and the acids used are assumed to be anhydrous. In practice we may use:
- Nitric acid at 36 Baum, specific gravity d 1.332, containing 52% by weight of nitric acid.
- Nitric acid at 40 B., specific gravity d 1.383, Con ining by weight of nitric acid; this type of acid is used where the bath contains over 52% nitric acid.
- Nitric acid at 42 B.. specific gravity d 1.41, containing 92.76% by weight nitric acid; this is used where the bath contains over 62% nitric acid. ,m.
- Phosphoric acid-"'at 59 l3., specific gravity d 1.691, containing .Bflfhby weight phosphoric acid.
- the following preferred operative conditions are em- 3 ployed when using the improved electrolysis bath:
- the bath is operated at surrounding temperature.
- the temperature is mamtained under 20 C.
- the current density may be varied in the range of from about 90 to about 450 amperes per square foot with a corresponding time range of from about to about one or two minutes, according to the current density and the initial surface condition of the articles.
- the cathode used in the improved bath is an aluminum or a graphite cathode.
- the tanks or containers containing the bath may be made of stainless steel, various plastics, ebonite-coated iron or generally any suitable materials impervious to the 'acids used in my process. Coolin means should be provided, since heat is rapidly evolved in the bath and, as stated, the temperature thereof should not exceed about C. in operation.
- the steps prior to and the steps subsequent to the bumishing step may be accomplished in any of the well-known ways.
- a substance such as trichloroethylene or the like may be used.
- I may use, for example, a, bath of the following composition:
- the reenforcing treatment may comprise an anodic oxidisation in an aqueous bath containing 20% of its weightof 36 B. sulphuric acid. This bath may be used at a temperature of about 20 C. with a current density of about 13.8
- the bath of this example is particularly suit able for high purity aluminum.
- the time of treatment is from about 10 to 15 minutes, with strong agitation throughout.
- the bath of this example is especially suitable for high-purity aluminum.
- Phosphoric acid 14 Chromic acid: 5 Water: 40 Conditions of operation:
- the articles to be burnished do not require to be subjected prior to burnishing to a thorough mechanical buffing. since the bath is effective to produce in addition to burnishing, a slight polishing or buffing effect. It is merely necessary to effect a rough mechanical polish in order to remove the coarser asperities from the surface, such as scratches and surface irregularities found in metal castings direct from the foundry.
- the substances used in the composition of the bath are widely available, and may be handled without any exceptional precautions.
- the bath is applicable for burnishing both aluminum of high purity and of ordinary grades, as well as aluminum base alloys.
- aluminum alloys containing copper (such as duralumin) magnesium such as aluminum alloys containing from 3 to 5% magnesium
- magnesium and silicon containing alloys such as almasilium
- aluminum alloys containing magnesium and zinc A handsome burnish may also be obtained on aluminum alloys of the moldable type, such as those containing from 3 to 5% magnesium, the alloy known as A. P. M. (4.2% Cu, 0.184140% Mg, (LN-0.35% Ti), the alloy known as Y (35-45% Cu, l.2-1.8% Mg, 1.7-2.3% Ni) and others.
- a method for electrolytically polishing and brightening articles consisting at least for the major part of aluminum, the step of effecting the electrolytic polishing and brightening treatment at a temperature below 20 C. in an electrolysis bath containing 30 to 45% by weight of nitric acid and a significant amount of at least one member of the group consisting of phosphoric and chro'mic acids, the total of the acids ranging between 43 and 79% by weight, the balance being water.
- a method for electrolytically polishing and brightening articles consisting at least for the major part of aluminum
- the step of effecting the electrolytic polishing and brightening treatment under a current tension of 3 to 7 volts and at a current density of 10 to 50 amperes per square decimeter, and at a temperature below 20 C. in an electrolysis bath containing to 45% by weight of nitric acid and a significant amount of at least one member of the group consistin of phosphoric and chromic acids, the total of the acids ranging between 43 and 79% by weight, the balance being water.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- ing And Chemical Polishing (AREA)
- Chemical Treatment Of Metals (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR659893X | 1948-01-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2553937A true US2553937A (en) | 1951-05-22 |
Family
ID=9009941
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US70364A Expired - Lifetime US2553937A (en) | 1948-01-17 | 1949-01-11 | Method of electrolytically polishing aluminum and its alloys |
Country Status (4)
Country | Link |
---|---|
US (1) | US2553937A (enrdf_load_stackoverflow) |
DE (1) | DE825030C (enrdf_load_stackoverflow) |
FR (1) | FR961236A (enrdf_load_stackoverflow) |
GB (1) | GB659893A (enrdf_load_stackoverflow) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3003896A (en) * | 1958-01-17 | 1961-10-10 | Rohr Aircraft Corp | Process and composition for treating aluminum alloys |
US3004879A (en) * | 1958-11-03 | 1961-10-17 | Dow Chemical Co | Brightening and cleaning composition and treatment for magnesium and magnesium-base alloys |
US3018211A (en) * | 1959-01-26 | 1962-01-23 | Purex Corp Ltd | Composition and process for brightening aluminum and its alloys |
US3041259A (en) * | 1959-07-31 | 1962-06-26 | Hanson Van Winkle Munning Co | Cleaning aluminum surfaces |
US3085917A (en) * | 1960-05-27 | 1963-04-16 | Gen Electric | Chemical cleaning method and material |
US4432846A (en) * | 1982-12-10 | 1984-02-21 | National Steel Corporation | Cleaning and treatment of etched cathode aluminum capacitor foil |
US4793903A (en) * | 1986-10-24 | 1988-12-27 | The Boeing Company | Method of cleaning aluminum surfaces |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR798721A (fr) * | 1935-12-05 | 1936-05-25 | Trefileries Laminoirs Havre Sa | Procédé pour donner aux objets en aluminium ou à base d'aluminium une surface brillante, stable et résistante |
GB504026A (en) * | 1937-09-17 | 1939-04-17 | Harold Robert Priston | Improvements in or relating to the polishing of nickel applicable also to the production of decorative or other designs upon the surface |
US2462197A (en) * | 1944-09-27 | 1949-02-22 | Westinghouse Electric Corp | Etching method |
-
0
- FR FR961236D patent/FR961236A/fr not_active Expired
-
1949
- 1949-01-07 GB GB454/49A patent/GB659893A/en not_active Expired
- 1949-01-11 US US70364A patent/US2553937A/en not_active Expired - Lifetime
-
1950
- 1950-06-06 DE DEC1144A patent/DE825030C/de not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR798721A (fr) * | 1935-12-05 | 1936-05-25 | Trefileries Laminoirs Havre Sa | Procédé pour donner aux objets en aluminium ou à base d'aluminium une surface brillante, stable et résistante |
GB504026A (en) * | 1937-09-17 | 1939-04-17 | Harold Robert Priston | Improvements in or relating to the polishing of nickel applicable also to the production of decorative or other designs upon the surface |
US2462197A (en) * | 1944-09-27 | 1949-02-22 | Westinghouse Electric Corp | Etching method |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3003896A (en) * | 1958-01-17 | 1961-10-10 | Rohr Aircraft Corp | Process and composition for treating aluminum alloys |
US3004879A (en) * | 1958-11-03 | 1961-10-17 | Dow Chemical Co | Brightening and cleaning composition and treatment for magnesium and magnesium-base alloys |
US3018211A (en) * | 1959-01-26 | 1962-01-23 | Purex Corp Ltd | Composition and process for brightening aluminum and its alloys |
US3041259A (en) * | 1959-07-31 | 1962-06-26 | Hanson Van Winkle Munning Co | Cleaning aluminum surfaces |
US3085917A (en) * | 1960-05-27 | 1963-04-16 | Gen Electric | Chemical cleaning method and material |
US4432846A (en) * | 1982-12-10 | 1984-02-21 | National Steel Corporation | Cleaning and treatment of etched cathode aluminum capacitor foil |
US4793903A (en) * | 1986-10-24 | 1988-12-27 | The Boeing Company | Method of cleaning aluminum surfaces |
Also Published As
Publication number | Publication date |
---|---|
DE825030C (de) | 1951-12-17 |
GB659893A (en) | 1951-10-31 |
FR961236A (enrdf_load_stackoverflow) | 1950-05-09 |
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