US2320656A - Web roll changing - Google Patents
Web roll changing Download PDFInfo
- Publication number
- US2320656A US2320656A US403515A US40351541A US2320656A US 2320656 A US2320656 A US 2320656A US 403515 A US403515 A US 403515A US 40351541 A US40351541 A US 40351541A US 2320656 A US2320656 A US 2320656A
- Authority
- US
- United States
- Prior art keywords
- web
- roll
- adhesive
- layer
- adhering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
- B65H19/181—Flying splicing, i.e. the expiring web moving during splicing contact taking place on the replacement roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/102—Preparing the leading end of the replacement web before splicing operation; Adhesive arrangements on leading end of replacement web; Tabs and adhesive tapes for splicing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/46—Splicing
- B65H2301/4606—Preparing leading edge for splicing
- B65H2301/46075—Preparing leading edge for splicing by adhesive tab
Definitions
- the new or replacement web roll must be accelerated to a speed at which its surface velocity is the same as or very closely approaches the speed of the web running to the press from the expiring roll.
- The'ieading edge of the new web roll must be removably fastened to the roll surface and must carry a strong and tacky adhesive, and the two webs must be pressed together after the proper new roll speed is attained and only at such point in the rotation of the new roll that the adhesivecarrying leading end of the new roll is approaching the surface of the running web.
- the last mentioned condition is essential to prevent the partial sticking of the adhesive-bearing leading end of the new roll to the running web, whereby a loose adhesive-bearing flap would be carried into the press.
- a cordance with the present invention to provide an improved and highly simplified method of splicing the web from a new roll to the web running at high speed from an expiring roll without the use of any auxiliary apparatus such as new roll speed-up means of the belt or spindle drive type or timed web pressing or severing means.
- the invention also embraces an improved roll of web arranged formaking a splice according to my improved method,
- the invention will be described in connection with a typical application thereof, namely, in the splicing or replacement of a paper web running into a printing press. It should be understood that the method and apparatus described is also applicable to the replacement of webs of fabric and other material and paper webs fed to mechanism other than printing presses.
- Fig. 1 is a perspective view of a paper web roll prepared for use in accordance with the invention
- Fig. 2 is a sectional view on a larger scale of the inner or core end and outer or leading end of ing the use of distinctively colored end portions;
- Fig. 3 is a sectional view similar to Fig. 2 of a web with the leading end formed as a separate section attached to the main body portion of the web;
- Fig. 4 isa sectional view similar to Fig. 2 showto the roll core
- Fig. 5 is a perspective view of the web illustrat- Fig. 6 is a diagrammatic side elevation of a web roll reel and tension belts for use in practicing the invention in the position in which the web is running from one roll prior to the .time when rcplacement thereof by a new roll is required;
- Fig. 7 is an elevation similar to Fig. 6 showing the reel in the position it occupies while the new web roll showing the arrangement of the tension belts.
- a new paper web roll [2 of the type used to supply high speed printing presses and incorporating certain features of my invention is illustrated.
- the leading or outer end l3 of the web on this roll is preferably removably secured to the roll surface by any suitable known means.
- frangible gummed tabs l8 are used for this purpose, but a weak adhesive, sticking the leading end I3 to the surface of the next course of the web on the roll, may be substituted in accordance with known practice.
- the opposite surfaces of the web on each new roll are prowhich adheres to the web when applied, and.
- An adhesive suitable for the purpose described may comprise any one of a number of known non-vulcanizing rubber cements.
- these cements comprise raw unvulcanized rubber, usually subjected to a small amount of hot milling, dissolved in a suitable solvent.
- Solvents employed in such cements include gasoline, benzene, ethylene dichloride, carbon tetrachloride, varnish makers .and painters naphtha, and a special rubber solvent comprising a petroleum distillate having an initial boiling point of from about 120 to 180 F. and an end point of from about 250 to 288. F.
- the amount of rubber in such cements runs up to 8% or 10%, and known solvent diluents such as isopropanol, ethanol, butanol, amyl acetate, butyl acetate, acetone, or
- a layer It of self-sticking adhesive is applied across a relatively narrow area on the outer surface of the web at or adjacent its leading end l3. This adhesive is applied in fluid form and is thereafter dried, by
- a similar layer I! of self-sticking adhesive is similarly applied to the web adjacent its inner or core end on the opposite surface thereof from that bearing the leading end layer I6.
- the inner or core end layer I1 is on the inner surface' of the web.
- the core end layer may be applied directly to the web 26 as shown at ii in Fig. 3, it is generally preferable that the adhesive layer I! be applied to a separate end section H which is later spliced to the web 26 bysuitable means such as a strong adhesive, as indicated at 20 in Fig. 2.
- the tail end of the end section 19 is preferably left bare for a distance sumcient to permit the application of several uncoated courses 25 thereof to the core 2
- the layer l1 of self-sticking adhesive is applied along a longitudinal section of the inner web, surface which is at least as long as the circumference of the finished roll l2. .
- the roll circumference does not vary greatly in different rolls wound for use in the same presses,
- the core end layer I! of self-sticking adhesive is applied to the web section l9 or the web 26 and dried thereon as explained above in connection with the leading (and adhesive layer I6. With the core end adhesive layer applied directly to the web or secured thereto on a separate end section, the web may be wound up on The paper web rolls used by newspaper and other presses are very large and heavy, and accordingly the central layers are subjected to considerable pressure from the weight ofthe overlying courses.
- the adhesive repellent should be coextensivewith the adhesive layer laterally of the web and should extend beyond the adhesive layer toward the core end a distance at least as great as the circumference of the core 2
- Figs. 6 through 10 The operation of splicing a web in accordance with the invention has been illustrated in Figs. 6 through 10.
- I have illustrated a conventional three-roll reel at,3l.
- the reel 3! which turns about a central axis 32, carries three spindles 33, 34 and 35.
- the spindle 33 is shown carrying a roll 35 from which the running web 37 passes over an idler roller 38 and to the press or other web-consuming equipment; not shown.
- New rails 39 and Ml are shown mounted respectively on the spindles 34 and 35. All of the rolls here illustrated have been prepared for splicing as described in detail above.
- a set of tension belts tacts the running web, but since. as described above, this adhesive is dried to a point at which it does not adhere to the uncoated web surface. neither the acceleration of the new roll nor the normal running of the web 31 are impeded.
- the reel 3! When it becomes necessary to replacethe web running from an expiring roll such as 36 with that from a new roll, the reel 3! is first rotated clockwise from the position shown in Fig 6 to that of Fig. 'l in which the cylindrical surface of the new roll 35 engages the surface cf the running web 31 and presses this'web between its surface and thebelts ll.
- the rapidly moving web 31 quickly accelerates the new roll 38 to a speed such that its surface velocity equals or approximates the velocity of the running web 31.
- the self-sticking adhesive layer l5 at the leading end of the web on the new roll repeatedly conspliced together, the leading end 13 of the web from the new roll is pulled away from the roll surface, the tabs 14 or other web and fastening means on the new roll being separated.
- the new roll web then becomes the running web, and the reel 3
- the brushes 50 if employed, may be retracted after the splice is made.
- the line of perforations, or equivalent weakened portion 25 of the web or its core section runs off the expiring roll.
- the pull of the web severs it along the perforations, as indicated at 52 in Fig. 9.
- This web severance may be expedited by fastening the tail of the web to the core, as explained above and illustrated in Fig. 4. In this case, an increased tension is imposed on the web when it has run off to the point. that it is fixed to the core, whereupon the web breaks along the line of perforations 25.
- severance along the weakened line may be expedited by imposing.
- the old web may be severed 'after the splice by a knife 154 or other web-severing part in a known manner. 'This operation is llustrated in Fig. 10.
- the knife 54 may be moved to cutting position after the splice is made, either by a manual operation or by known automatic means such as means responsive to the reduction in the diameter of the expiring roll to a predetermined point.
- the method of the invention effectively splices the web from a new roll to the running web without any reduction in web speed and without the used of any special roll-accelerating means. This avoids the necessity of correlating the diameter ofeach new roll to the web speed and adjusting a spindle drive roll accelerating mechanism accordingly, and eliminates the use of speed-up belts movable into engagement with each new roll in turn.
- a more important advantage of the invention is the fact that it wholly eliminates critically timed splicing operations. All that the operator has to do is turn the reel to move the new roll against the running web when the reduction in size of the rimning roll indicates that it is approaching its end. Thereafter the splicing operation is self-performed by the self-sticking adhesive layer arrangement, and no critically timed apparatus or adjuncts governed in accordance with the angular position of the new roll or otherwise are required.
- the point in the running of the expiring web roll at which the splice is made is fixed when the roll ismade up and the economic consumption of the web is not dependent upon the judgment of the operator or any other variable factor.
- a web roll arranged for making a high speed splice comprising a continuous web wound into a substantially cylindrical roll about a central core, a layer of self-sticking adhesive adhering to the outer surface of the web substantially transversely of its leading end and having an exposed surface capable of tenaciously adhering to a similar layer surface but incapable of adhering to the uncoated web surface, a layer of similar self-sticking adhesive adhering to .the inner surface of the web adjacent its core end for a longitudinal distance at least equal to the circumference of the web roll, and means for reieasably securing the leading end of the web to the cylindrical surface of the roll.
- a web roll arranged for making a high speed splice comprising a continuous web wound into a substantially cylindrical roll about a central core, a layer of self-sticking adhesive adhering to the outer surface of the web substantially transversely of its leading end and having an exposed surface capable of tenaciously adhering to a similar layer surface but.
- a web roll arranged for making a hig speed splice comprising a'continuous web wound into a substantially cylindrical roll about a central core, a layer of self-sticking adhesive adher ing to the outer surface of the web substantially transversely 01' its leading end and having an a longitudinal distance at ieast equal to the circumference of the web roll, and a layer of adhesive-repellent paper disposed between successive turns of said roll along the portion thereof bearing said core end adhesive layer.
- speed splice comprising a continuous web Wound about a central core into a substantially cylindrical roll, a layer of self-sticking adhesive adhering to the outer surface of said web substantially transversely of its leading end and having an exposed surface capable Of tenaciously adhering to a similar adhesive layer surface but.
- a layer of similar self-sticking adhesive adhering to the inner surface of the web adjacent to its core end but spaced therefrom by a distance at least equal to the circumference of the core of the web roll, said inner surface adhesive layer extending longitudinally of the web for a distance at least equal to the circumference of the roll, means for attaching the inner core end of said web to the'roll core, and a weakened portion extending transversely across the web between its point of attachment to the core and said inner surface adhesive layer.
- v 17 A web roll as defined in claim 11 in which at least one of the adhesive-carrying end portions is formed separately from the main central portion of the web and connected thereto.
- a web section for attachment to the core end of a paper web to be wound into a roll for use in high speed splicing comprising a section of paper web and a layer of self-sticking adhesive adhering to one surface of said section and having an exposed surface incapable of ad herlng to uncoated paper but capable of tenaciously adhering to a similar adhesive surface uponcontact therewith, said adhesive layer extending longitudinally of the web section for a distance at least as great as the circumference of the wound paper web roll to which the web section is to be attached.
- a web section for attachment to the core end of a paper web to be wound into a roll for use in high speed splicing comprising a section of paper web, a layer of self-sticking adhesive ad hering to one surface of said section and. having an exposed surface incapable of adhering to uncoated paper but capable of tenaciously adhering to a similar adhesive surface upon contact there with, said adhesive layer extending longitudinally of the web section for a distance at least as great as the circumference of the wound paper web roll to which the web section is to be attached, and a layer of adhesive-repellent material on the other surface of said web section.
- a web section for attachment to the core end of a paper web to be wound into a roll for use in high speed splicing comprising a section of paper web, a layer of self-sticking adhesive adhering to one surface of said section and having an exposed surface-incapable of adhering to uncoated paper but capable of tenaciously adhering to a similar adhesive surface upon contact therewith, said adhesiv layer extending longitudinally of the web section for a distance at least as great as the circumference of the wound paper web roll to which the web section is to be attached, and a layer of adhesive-repellent material on the other surface of said web section extending beyond the end of said adhesive layer in the direction of the core end of said web section.
- a web section for attachment to the core end of a paper web to be wound into a roll for use in high speed splicing comprising a section of paper web and a layer of self-sticking adhesive adhering to one surface of said section along a part of itslength and having an exposed surface incapable of adhering to uncoated paper but capable of tenaciously adhering to a similar adhesive surface upon contact therewith, and a weakened portion extending transversely of said web at a point adjacent one end of said adhesive layer.
- a web section for attachment to the core end of a paper web to be wound into a, roll for use in high speed splicing comprising a section of "paper web and a layer of self-sticking adhesive adhering to one surface of said section along a part of its length and having an exposed surface incapable of adhering to uncoated paper but capable of tenaciously adhering to a similar adhe sive surface upon contact therewith, said adhesive layer extending longitudinally of the web section for a distance at least as great as the circumference of the wound paper web roll to which the web section is to be attached, and a weakened portion extending transversely of said web at a. point adjacent one end of said adhesive v layer.
- a paper web to be wound into a roll for use in making a high speed web splice comprising a continuous web and areas of self-sticking adhesiv adhering to said web on opposite surfaces thereof adjacent opposite ends thereof, said adhesive areas having exposed surfaces capable of cohering to like surfaces but incapable of adhering to an uncoated web surface.
- a web roll arranged for making a high speed splice comprising a continuous web wound into a substantially cylindrical roll about a central core, a layer of self-sticking adhesive adhering to the inner surface of the web adjacent its core end for a longitudinal distance at least equal to th circumference of the web 'roll and having an exposed surface capable of tenaciously adhering to a similar layer surface but incapable of adhering to the uncoated web surface, and a layer of adhesive-repellent material between said core end adhesive layer and the outer surface of the web lying directly beneath such adhesive layer in the wound roll.
- a web roll arranged for making a high speed splice comprising a continuous web wound about a. central core into a substantially cylindrical roll, a layer of self-sticking adhesive adhering to the inner surfac of the web adjacent its core end but spaced therefrom by a distance at least equal to the circumference of the core of the web roll and having an exposed surface capable of tenaciously adhering to a similar adhesive layer surface but incapable of adhering to the uncoated web surface, said inner surface adhesive layer extending longitudinally of the web for a distance at least equal to the circumference of the roll, and a weakened portion extending transversely across the web between said inner surface adhesive layer and the core end of the web.
Landscapes
- Replacement Of Web Rolls (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US403515A US2320656A (en) | 1941-07-22 | 1941-07-22 | Web roll changing |
GB8463/42A GB555707A (en) | 1941-07-22 | 1942-06-19 | Improved method and means for renewing web rolls in printing and other machines |
CH266384D CH266384A (fr) | 1941-07-22 | 1946-11-20 | Procédé pour unir l'extrémité extérieure d'une bande constituant un rouleau neuf à une bande se déroulant d'un rouleau qui s'épuise. |
FR938481D FR938481A (fr) | 1941-07-22 | 1946-12-05 | Dispositif de changement de bobines pour presses d'imprimerie |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US403515A US2320656A (en) | 1941-07-22 | 1941-07-22 | Web roll changing |
Publications (1)
Publication Number | Publication Date |
---|---|
US2320656A true US2320656A (en) | 1943-06-01 |
Family
ID=23596061
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US403515A Expired - Lifetime US2320656A (en) | 1941-07-22 | 1941-07-22 | Web roll changing |
Country Status (4)
Country | Link |
---|---|
US (1) | US2320656A (fr) |
CH (1) | CH266384A (fr) |
FR (1) | FR938481A (fr) |
GB (1) | GB555707A (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2596189A (en) * | 1946-08-19 | 1952-05-13 | Hoe & Co R | Method for replacing web rolls in printing machines |
US2627382A (en) * | 1951-05-28 | 1953-02-03 | Boyd T Borton | Toilet paper roll holder |
US2919842A (en) * | 1957-03-11 | 1960-01-05 | George X Batlas | Paper toweling and dispenser therefor |
US4290834A (en) * | 1979-05-30 | 1981-09-22 | Buettel Paul M | Web splicing method |
US4555288A (en) * | 1983-06-20 | 1985-11-26 | Dai Nippon Insatsu Kabushiki Kaisha | Method of and device for preparing paper rolls for rotary presses and the like |
US4575017A (en) * | 1984-06-04 | 1986-03-11 | Essex Group, Inc. | Paster tab and method of use |
US5855714A (en) * | 1996-09-09 | 1999-01-05 | Bockh; Mat G. | Roll splicing system and method |
US20050155714A1 (en) * | 2004-01-15 | 2005-07-21 | Sonoco Development, Inc. | Dual-functioning mechanism for startup during winding of web material and for splicing during unwinding |
US10507996B2 (en) | 2015-04-30 | 2019-12-17 | Krones Aktiengesellschaft | Supply roll with functional marker, method for handling flat material and/or strip material wound onto supply rolls, as well as system for handling flat material and/or strip material |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2844923A (en) * | 1955-03-02 | 1958-07-29 | American Viscose Corp | Warp beam packaging |
FI100003B (fi) * | 1993-02-19 | 1997-07-15 | Valmet Paper Machinery Inc | Sovitelma off-machine-paperinkäsittelylinjan aukirullaimen puoleisessa päässä |
-
1941
- 1941-07-22 US US403515A patent/US2320656A/en not_active Expired - Lifetime
-
1942
- 1942-06-19 GB GB8463/42A patent/GB555707A/en not_active Expired
-
1946
- 1946-11-20 CH CH266384D patent/CH266384A/fr unknown
- 1946-12-05 FR FR938481D patent/FR938481A/fr not_active Expired
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2596189A (en) * | 1946-08-19 | 1952-05-13 | Hoe & Co R | Method for replacing web rolls in printing machines |
US2627382A (en) * | 1951-05-28 | 1953-02-03 | Boyd T Borton | Toilet paper roll holder |
US2919842A (en) * | 1957-03-11 | 1960-01-05 | George X Batlas | Paper toweling and dispenser therefor |
US4290834A (en) * | 1979-05-30 | 1981-09-22 | Buettel Paul M | Web splicing method |
US4555288A (en) * | 1983-06-20 | 1985-11-26 | Dai Nippon Insatsu Kabushiki Kaisha | Method of and device for preparing paper rolls for rotary presses and the like |
US4597820A (en) * | 1983-06-20 | 1986-07-01 | Dai Nippon Insatsu Kabushiki Kaisha | Method of and device for preparing paper rolls for rotary presses and the like |
US4575017A (en) * | 1984-06-04 | 1986-03-11 | Essex Group, Inc. | Paster tab and method of use |
US5855714A (en) * | 1996-09-09 | 1999-01-05 | Bockh; Mat G. | Roll splicing system and method |
US20050155714A1 (en) * | 2004-01-15 | 2005-07-21 | Sonoco Development, Inc. | Dual-functioning mechanism for startup during winding of web material and for splicing during unwinding |
US7078082B2 (en) | 2004-01-15 | 2006-07-18 | Sonoco Development, Inc. | Dual-functioning mechanism for startup during winding of web material and for splicing during unwinding |
US10507996B2 (en) | 2015-04-30 | 2019-12-17 | Krones Aktiengesellschaft | Supply roll with functional marker, method for handling flat material and/or strip material wound onto supply rolls, as well as system for handling flat material and/or strip material |
Also Published As
Publication number | Publication date |
---|---|
CH266384A (fr) | 1950-01-31 |
GB555707A (en) | 1943-09-03 |
FR938481A (fr) | 1948-09-16 |
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