US20230405754A1 - Automatic edge sharpener - Google Patents
Automatic edge sharpener Download PDFInfo
- Publication number
- US20230405754A1 US20230405754A1 US17/863,151 US202217863151A US2023405754A1 US 20230405754 A1 US20230405754 A1 US 20230405754A1 US 202217863151 A US202217863151 A US 202217863151A US 2023405754 A1 US2023405754 A1 US 2023405754A1
- Authority
- US
- United States
- Prior art keywords
- support frame
- fixedly connected
- bottom box
- grinding wheel
- screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000227 grinding Methods 0.000 claims abstract description 36
- 239000003638 chemical reducing agent Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000003287 optical effect Effects 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/60—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of tools not covered by the preceding subgroups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
Definitions
- the present invention relates to the field of machining, and in particular to an automatic edge sharpener.
- the commonly used edge sharpener is just a simple grinder for edge sharpening.
- a product is held and fixed by hand, and then the product is placed close to the grinder for edge sharpening.
- great vibration is caused to the human body during work, which is more likely to cause damage to the operator.
- the width and angle of an edge sharpened are only visually observed by the operator, and the edge length and width of each product cannot be unified.
- the middle part is prone to adhesion. This requires an additional process of sawing and filing the edge.
- the depth of the wavy edge opened cannot be controlled steadily, the product quality cannot be guaranteed, and it is difficult to achieve customer satisfaction. Therefore, a technology is urgently desired to make up for this deficiency.
- An objective of the present invention is to provide an automatic edge sharpener in order to solve the above problems, and to provide an automatic edge sharpener that can sharpen an edge along a straight line, an arc, and also a track, thereby meeting the requirements of straight and arc edge sharpening and also meeting the requirement of wavy edge sharpening.
- an automatic edge sharpener including a bottom box device, a clamp device, a grinder device and guide blocks.
- the bottom box device includes: a bottom box body, a power distribution box, a water tank, and an opening.
- the power distribution box for power supply is fixedly connected to a side of the bottom box body.
- the opening is formed in a bottom surface of one side of the bottom box body close to the grinder device.
- the water tank is arranged under the opening.
- the clamp device includes an air storage tank, a rotating shaft, a first base, a gearwheel, a support frame, clamps, positioning plates, first Y-joints, air cylinders, fork pneumatic valves, a pinion gear, a reducer, a cycloidal pinwheel reducer with a motor, a belt, second Y-joints, and connecting rods.
- the first base, the reducer, and the cycloidal pinwheel reducer with a motor are fixedly connected to the bottom box body of the bottom box device.
- the first base is movably connected with the rotating shaft.
- the gearwheel is fixedly connected to a lower end of the rotating shaft.
- An output end of the cycloidal pinwheel reducer with a motor is connected with an input end of the reducer through the belt.
- the pinion gear is fixedly connected to an output end of the reducer.
- the pinion gear and the gearwheel are meshed with each other.
- the support frame is fixedly connected to an upper end of the rotating shaft.
- the air storage tank is fixedly connected to the center of the support frame.
- a plurality of air cylinders are arranged around the air storage tank in a circular array, and air inlet ends of the air cylinders are all connected to the air storage tank through the fork pneumatic valves.
- a first Y-joint is fixedly connected to an output end of each air cylinder.
- a plurality of second Y-joints are arranged on a surface of the support frame in a circular array.
- the number of second Y-joints is consistent with the number of air cylinders.
- a connecting rod is hinged in each second Y-shaped joint. One end of the connecting rod is hinged in the corresponding first Y-joint, and the other end of the connecting rod is fixedly connected with a clamp.
- a positioning plate is arranged under each clamp, and the positioning plates are fixedly connected to the support frame.
- the grinder device includes a second base, an inner tube, an outer tube, a first screw, a lifting handwheel, a first support frame, a second support frame, a third support frame, a stroke handwheel, springs, sliders, optical axes, a motor, a grinding wheel, a grinding wheel mounting base, a guide wheel, a guide wheel frame, a guide rod, a side support plate, a second screw, and V-belts.
- the second base is fixedly connected to the bottom box body of the bottom box device.
- the second base is fixedly connected with the inner tube and the side support plate.
- the inner tube is slidably connected with the outer tube.
- the first screw is threadedly connected to the outer tube.
- a tail end of the first screw is against the inner tube, and the lifting handwheel is fixedly connected to a top of the first screw.
- the first support frame is fixedly connected to the outer tube.
- the guide rod is fixedly connected to a lower surface of the first support frame and slidably connected into the side support plate.
- the first support frame is provided with two optical axes spaced apart from each other.
- the second support frame is slidably connected to the optical axes in the first support frame through the slider arranged at the lower end.
- the second support frame is likewise provided with two optical axes spaced apart from each other.
- the third support frame is likewise slidably connected to the second support frame through the slider arranged at the lower end.
- the second screw is threadedly connected to a lower end of a right side of the third support frame.
- the stroke handwheel is fixedly connected to a right end of the second screw, and the second screw is threadedly connected into the second support frame.
- the guide wheel frame is fixedly connected to the side of the second support frame.
- the guide wheel is movably connected into the guide wheel frame.
- the springs are connected between two sides of the first support frame and the second support frame.
- the grinding wheel mounting base is fixedly connected to a front end position of the third support frame.
- the motor is fixedly connected to a rear end position of the third support frame.
- the grinding wheel is movably connected into the grinding wheel mounting base. An output end of the motor is connected to an input end of the grinding wheel through three V-belts.
- the grinder device further includes a grinding wheel guard, a water pump, a water pipe and a nozzle.
- the grinding wheel is provided with the grinding wheel guard.
- the water pump is fixedly connected to the bottom box body of the bottom box device.
- the nozzle is connected to an output end of the water pump through the water pipe and aligned with the grinding wheel.
- the specific connection relationship between the guide blocks and the clamp device is as follows: a plurality of guide blocks are provided, and the guide blocks are sequentially clamped in the support frame of the clamp device.
- the belt is configured as a synchronous belt.
- gearwheel and the pinion gear are both coated with grease.
- the guide wheel is coated with a wear-resistant coating.
- the present invention has the following beneficial effects.
- the present invention adopts a clamping method in which the positioning plates and the clamps are mated.
- the positioning plates are steel plates that are detachable and can move back and forth. Different positioning plates can be selected according to different workpieces.
- the positioning plates can be adjusted back and forth according to the size of the workpiece.
- the number of sides of the support frame is designed according to the shape of the product.
- the present invention is suitable for ordinary edge sharpening, and also for wavy edge back and forth, which can meet the use requirements of various products.
- FIG. 1 is a schematic structural diagram of the present invention.
- FIG. 2 is a schematic structural diagram of a bottom box device according to the present invention.
- FIG. 3 is a schematic structural diagram 1 of a clamp device according to the present invention.
- FIG. 4 is a schematic structural diagram 2 of the clamp device according to the present invention.
- FIG. 5 is a schematic structural diagram 1 of a grinder device according to the present invention.
- FIG. 6 is a schematic structural diagram 2 of the grinder device according to the present invention.
- FIG. 7 is a schematic structural diagram 3 of the grinder device according to the present invention.
- FIG. 8 is a schematic structural installation diagram of guide blocks according to the present invention.
- an automatic edge sharpener including a bottom box device 1 , a clamp device 2 , a grinder device 3 and guide blocks 4 .
- the clamp device 2 and the grinder device 3 are both connected to the bottom box device 1 ; and the guide blocks 4 are arranged in the clamp device 2 .
- the bottom box device 1 includes: a bottom box body 11 , a power distribution box 12 , a water tank 13 , and an opening 14 .
- the power distribution box 12 for power supply is fixedly connected to a side of the bottom box body 11 .
- the opening 14 is formed in a bottom surface of one side of the bottom box body 11 close to the grinder device 3 .
- the water tank 13 is arranged under the opening 14 .
- the clamp device 2 includes an air storage tank 21 , a rotating shaft 22 , a first base 23 , a gearwheel 24 , a support frame 25 , clamps 26 , positioning plates 27 , first Y-joints 28 , air cylinders 29 , fork pneumatic valves 211 , a pinion gear 212 , a reducer 213 , a cycloidal pinwheel reducer 214 with a motor, a belt 215 , second Y-joints 216 , and connecting rods 217 .
- the first base 23 , the reducer 213 , and the cycloidal pinwheel reducer 214 with a motor are fixedly connected to the bottom box body 11 of the bottom box device 1 .
- the first base 23 is movably connected with the rotating shaft 22 .
- the gearwheel 24 is fixedly connected to a lower end of the rotating shaft 22 .
- An output end of the cycloidal pinwheel reducer 214 with a motor is connected with an input end of the reducer 213 through the belt 215 .
- the pinion gear 212 is fixedly connected to an output end of the reducer 213 .
- the pinion gear 212 and the gearwheel 24 are meshed with each other.
- the support frame 25 is fixedly connected to an upper end of the rotating shaft 22 .
- the air storage tank 21 is fixedly connected to the center of the support frame 25 .
- a plurality of air cylinders 29 are arranged around the air storage tank 21 in a circular array, and air inlet ends of the air cylinders 29 are all connected to the air storage tank 21 through the fork pneumatic valves 211 .
- a first Y-joint 28 is fixedly connected to an output end of each air cylinder 29 .
- a plurality of second Y-joints 216 are arranged on a surface of the support frame 25 in a circular array. The number of second Y-joints 216 is consistent with the number of air cylinders 29 .
- a connecting rod 217 is hinged in each second Y-shaped joint 216 .
- One end of the connecting rod 217 is hinged in the corresponding first Y-joint 28 , and the other end of the connecting rod 217 is fixedly connected with a clamp 26 .
- a positioning plate 27 is arranged under each clamp 26 , and the positioning plates 27 are fixedly connected to the support frame 25 .
- the grinder device 3 includes a second base 31 , an inner tube 32 , an outer tube 33 , a first screw 34 , a lifting handwheel 35 , a first support frame 36 , a second support frame 37 , a third support frame 38 , a stroke handwheel 39 , springs 310 , sliders 311 , optical axes 312 , a motor 313 , a grinding wheel 314 , a grinding wheel mounting base 316 , a guide wheel 317 , a guide wheel frame 318 , a guide rod 322 , a side support plate 323 , a second screw 324 , and V-belts 325 .
- the second base 31 is fixedly connected to the bottom box body 11 of the bottom box device 1 .
- the second base 31 is fixedly connected with the inner tube 32 and the side support plate 323 .
- the inner tube 32 is slidably connected with the outer tube 33 .
- the first screw 34 is threadedly connected to the outer tube 33 .
- a tail end of the first screw 34 is against the inner tube 32
- the lifting handwheel 35 is fixedly connected to a top of the first screw 34 .
- the first support frame 36 is fixedly connected to the outer tube 33 .
- the guide rod 322 is fixedly connected to a lower surface of the first support frame 36 and slidably connected into the side support plate 323 .
- the first support frame 36 is provided with two optical axes 312 spaced apart from each other.
- the second support frame 37 is slidably connected to the optical axes 312 in the first support frame 36 through the slider 311 arranged at the lower end.
- the second support frame 37 is likewise provided with two optical axes 312 spaced apart from each other.
- the third support frame 38 is likewise slidably connected to the second support frame 37 through the slider 311 arranged at the lower end.
- the second screw 324 is threadedly connected to a lower end of a right side of the third support frame 38 .
- the stroke handwheel 39 is fixedly connected to a right end of the second screw 324 , and the second screw 324 is threadedly connected into the second support frame 37 .
- the guide wheel frame 318 is fixedly connected to the side of the second support frame 37 .
- the guide wheel 317 is movably connected into the guide wheel frame 318 .
- the springs 310 are connected between two sides of the first support frame 36 and the second support frame 37 .
- the grinding wheel mounting base 316 is fixedly connected to a front end position of the third support frame 38 .
- the motor 313 is fixedly connected to a rear end position of the third support frame 38 .
- the grinding wheel 314 is movably connected into the grinding wheel mounting base 316 .
- An output end of the motor 313 is connected to an input end of the grinding wheel 314 through three V-belts 325 .
- the grinder device 3 further includes a grinding wheel guard 315 , a water pump 319 , a water pipe 320 and a nozzle 321 .
- the grinding wheel 314 is provided with the grinding wheel guard 315 .
- the water pump 319 is fixedly connected to the bottom box body 11 of the bottom box device 1 .
- the nozzle 321 is connected to an output end of the water pump 319 through the water pipe 320 and aligned with the grinding wheel 314 .
- the specific connection relationship between the guide blocks 4 and the clamp device 2 is as follows: a plurality of guide blocks 4 are provided, and the guide blocks 4 are sequentially clamped in the support frame 25 of the clamp device 2 .
- the belt 215 is configured as a synchronous belt; the gearwheel 24 and the pinion gear 212 are both coated with grease; the guide wheel 317 is coated with a wear-resistant coating.
- the fork pneumatic valve 211 is then toggled again, and the clamp 26 is closed to clamp the workpiece tightly for machining.
- the edge sharpening is performed.
- the fork pneumatic valve 211 is toggled again by the operator, the clamp 26 is then opened, the finished workpiece is removed, and another workpiece to be machined is mounted.
- the fork pneumatic valve 211 is then toggled, the clamp 26 is closed to clamp the workpiece tightly, and this process is repeated to sharpen the edge. If double-sided edge sharpening is required, the workpiece just needs to be symmetrically turned over to machine the other side.
- the grinder device of the present invention adopts three-layer support frame control, so that the grinding wheel can be adjusted frontward and backward, up and down. Due to the design of the guide wheel 317 , in the process of edge sharpening, when the support frame 25 rotates, the guide wheel 317 comes into contact with the lower edge of the support frame 25 , thereby changing the movement track of the grinding wheel and completing the required edge sharpening of the product.
- the connection between the guide wheel frame 318 and the guide wheel 317 is designed into a U-shaped structure, which is convenient for loading, unloading and replacement.
- the first support frame 36 and the second support frame 37 are provided with the springs 310 on two sides. When pushed out along the track, the guide wheel 317 drives the second support frame 37 to move backward, and the springs 310 play the role of pulling back.
- the control method of the present invention is performed by manually turning on and off a switch.
- the wiring diagram of power components and the supply of the power belong to the common knowledge in the art.
- the present invention is mainly provided for protecting the mechanical device, so the present invention will not explain the control method and wiring arrangement in detail.
- connection may mean being fixedly connected, detachably connected, or integrally connected; and “connect with” may mean being directly connected or indirectly connected through an intermediary.
- connect may mean being fixedly connected, detachably connected, or integrally connected; and “connect with” may mean being directly connected or indirectly connected through an intermediary.
- orientation or position relations indicated by the terms such as “upper,” “lower,” “left,” “right,” “front,” “back,” “one end”, “other end”, “one side”, “other side”, “inside” and the like are based on the orientation or position relations shown in the drawings, and the terms are intended only to facilitate the description of the present invention and simplify the description, rather than indicating or implying that the apparatus or element referred to must have a particular orientation and be constructed and operated in the particular orientation, and therefore cannot be construed as a limitation on the present invention.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
An automatic edge sharpener includes a bottom box device, a clamp device, a grinder device and guide blocks. The present invention has the advantages of reasonable and simple structure, low production cost and convenient installation, the guide blocks come into contact with the guide wheel to change the movement track of the grinding wheel and sharpen edges along different tracks, which can be a straight line, a circular arc, a wavy shape, and the like, thus achieving a wider application range; the present invention adopts a clamping method in which the positioning plates and the clamps are mated, the positioning plates are detachable and removable, different positioning plates can be selected according to the workpiece. the number of sides of the support frame is designed according to the shape of the product, and also for wavy edge back and forth, which can meet the use requirements of various products.
Description
- This application claims priority to Chinese Application No. 202210562840.1, filed on May 23, 2022, entitled “AUTOMATIC EDGE SHARPENER”. These contents are hereby incorporated by reference.
- The present invention relates to the field of machining, and in particular to an automatic edge sharpener.
- At present, the commonly used edge sharpener is just a simple grinder for edge sharpening. First, a product is held and fixed by hand, and then the product is placed close to the grinder for edge sharpening. As a result, great vibration is caused to the human body during work, which is more likely to cause damage to the operator. Since it relies on manual operation, the width and angle of an edge sharpened are only visually observed by the operator, and the edge length and width of each product cannot be unified. In the case of sharpening a product with a wavy edge, the middle part is prone to adhesion. This requires an additional process of sawing and filing the edge. The depth of the wavy edge opened cannot be controlled steadily, the product quality cannot be guaranteed, and it is difficult to achieve customer satisfaction. Therefore, a technology is urgently desired to make up for this deficiency.
- An objective of the present invention is to provide an automatic edge sharpener in order to solve the above problems, and to provide an automatic edge sharpener that can sharpen an edge along a straight line, an arc, and also a track, thereby meeting the requirements of straight and arc edge sharpening and also meeting the requirement of wavy edge sharpening.
- In order to solve the above problems, the present invention provides a technical solution: an automatic edge sharpener, including a bottom box device, a clamp device, a grinder device and guide blocks.
- The clamp device and the grinder device are both connected to the bottom box device; and the guide blocks are arranged in the clamp device. Specifically, in structure, the bottom box device includes: a bottom box body, a power distribution box, a water tank, and an opening. The power distribution box for power supply is fixedly connected to a side of the bottom box body. The opening is formed in a bottom surface of one side of the bottom box body close to the grinder device. The water tank is arranged under the opening.
- Preferably, in structure, the clamp device includes an air storage tank, a rotating shaft, a first base, a gearwheel, a support frame, clamps, positioning plates, first Y-joints, air cylinders, fork pneumatic valves, a pinion gear, a reducer, a cycloidal pinwheel reducer with a motor, a belt, second Y-joints, and connecting rods. The first base, the reducer, and the cycloidal pinwheel reducer with a motor are fixedly connected to the bottom box body of the bottom box device. The first base is movably connected with the rotating shaft. The gearwheel is fixedly connected to a lower end of the rotating shaft. An output end of the cycloidal pinwheel reducer with a motor is connected with an input end of the reducer through the belt. The pinion gear is fixedly connected to an output end of the reducer. The pinion gear and the gearwheel are meshed with each other. The support frame is fixedly connected to an upper end of the rotating shaft. The air storage tank is fixedly connected to the center of the support frame. A plurality of air cylinders are arranged around the air storage tank in a circular array, and air inlet ends of the air cylinders are all connected to the air storage tank through the fork pneumatic valves. A first Y-joint is fixedly connected to an output end of each air cylinder. A plurality of second Y-joints are arranged on a surface of the support frame in a circular array. The number of second Y-joints is consistent with the number of air cylinders. A connecting rod is hinged in each second Y-shaped joint. One end of the connecting rod is hinged in the corresponding first Y-joint, and the other end of the connecting rod is fixedly connected with a clamp. A positioning plate is arranged under each clamp, and the positioning plates are fixedly connected to the support frame.
- Preferably, in structure, the grinder device includes a second base, an inner tube, an outer tube, a first screw, a lifting handwheel, a first support frame, a second support frame, a third support frame, a stroke handwheel, springs, sliders, optical axes, a motor, a grinding wheel, a grinding wheel mounting base, a guide wheel, a guide wheel frame, a guide rod, a side support plate, a second screw, and V-belts. The second base is fixedly connected to the bottom box body of the bottom box device. The second base is fixedly connected with the inner tube and the side support plate. The inner tube is slidably connected with the outer tube. The first screw is threadedly connected to the outer tube. A tail end of the first screw is against the inner tube, and the lifting handwheel is fixedly connected to a top of the first screw. The first support frame is fixedly connected to the outer tube. The guide rod is fixedly connected to a lower surface of the first support frame and slidably connected into the side support plate. The first support frame is provided with two optical axes spaced apart from each other. The second support frame is slidably connected to the optical axes in the first support frame through the slider arranged at the lower end. The second support frame is likewise provided with two optical axes spaced apart from each other. The third support frame is likewise slidably connected to the second support frame through the slider arranged at the lower end. The second screw is threadedly connected to a lower end of a right side of the third support frame. The stroke handwheel is fixedly connected to a right end of the second screw, and the second screw is threadedly connected into the second support frame. The guide wheel frame is fixedly connected to the side of the second support frame. The guide wheel is movably connected into the guide wheel frame. The springs are connected between two sides of the first support frame and the second support frame. The grinding wheel mounting base is fixedly connected to a front end position of the third support frame. The motor is fixedly connected to a rear end position of the third support frame. The grinding wheel is movably connected into the grinding wheel mounting base. An output end of the motor is connected to an input end of the grinding wheel through three V-belts.
- Further, the grinder device further includes a grinding wheel guard, a water pump, a water pipe and a nozzle. The grinding wheel is provided with the grinding wheel guard. The water pump is fixedly connected to the bottom box body of the bottom box device. The nozzle is connected to an output end of the water pump through the water pipe and aligned with the grinding wheel.
- Further, the specific connection relationship between the guide blocks and the clamp device is as follows: a plurality of guide blocks are provided, and the guide blocks are sequentially clamped in the support frame of the clamp device.
- Further, the belt is configured as a synchronous belt.
- Further, the gearwheel and the pinion gear are both coated with grease.
- Further, the guide wheel is coated with a wear-resistant coating.
- The present invention has the following beneficial effects.
-
- (1) The present invention has the advantages of reasonable and simple structure, low production cost and convenient installation. The present invention provides an automatic edge sharpener that can sharpen an edge along a straight line, an arc, and also a track, thereby meeting the requirements of straight and arc edge sharpening and also meeting the requirement of wavy edge sharpening.
- (2) According to the present invention, the guide blocks come into contact with the guide wheel to change the movement track of the grinding wheel and sharpen edges along different tracks, which can be a straight line, a circular arc, a wavy shape, and the like, thus achieving a wider application range.
- The present invention adopts a clamping method in which the positioning plates and the clamps are mated. The positioning plates are steel plates that are detachable and can move back and forth. Different positioning plates can be selected according to different workpieces. The positioning plates can be adjusted back and forth according to the size of the workpiece. The number of sides of the support frame is designed according to the shape of the product. The present invention is suitable for ordinary edge sharpening, and also for wavy edge back and forth, which can meet the use requirements of various products.
-
FIG. 1 is a schematic structural diagram of the present invention. -
FIG. 2 is a schematic structural diagram of a bottom box device according to the present invention. -
FIG. 3 is a schematic structural diagram 1 of a clamp device according to the present invention. -
FIG. 4 is a schematic structural diagram 2 of the clamp device according to the present invention. -
FIG. 5 is a schematic structural diagram 1 of a grinder device according to the present invention. -
FIG. 6 is a schematic structural diagram 2 of the grinder device according to the present invention. -
FIG. 7 is a schematic structural diagram 3 of the grinder device according to the present invention. -
FIG. 8 is a schematic structural installation diagram of guide blocks according to the present invention. - As shown in
FIG. 1 toFIG. 8 , the specific implementation of an automatic edge sharpener provided by the present disclosure is described as below. - As shown in
FIGS. 1-8 , an automatic edge sharpener, including a bottom box device 1, aclamp device 2, agrinder device 3 and guide blocks 4. - The
clamp device 2 and thegrinder device 3 are both connected to the bottom box device 1; and the guide blocks 4 are arranged in theclamp device 2. - Specifically, in structure, the bottom box device 1 includes: a
bottom box body 11, apower distribution box 12, awater tank 13, and anopening 14. Thepower distribution box 12 for power supply is fixedly connected to a side of thebottom box body 11. Theopening 14 is formed in a bottom surface of one side of thebottom box body 11 close to thegrinder device 3. Thewater tank 13 is arranged under theopening 14. - Specifically, in structure, the
clamp device 2 includes anair storage tank 21, a rotatingshaft 22, afirst base 23, agearwheel 24, asupport frame 25, clamps 26,positioning plates 27, first Y-joints 28,air cylinders 29, forkpneumatic valves 211, apinion gear 212, areducer 213, acycloidal pinwheel reducer 214 with a motor, abelt 215, second Y-joints 216, and connectingrods 217. Thefirst base 23, thereducer 213, and thecycloidal pinwheel reducer 214 with a motor are fixedly connected to thebottom box body 11 of the bottom box device 1. Thefirst base 23 is movably connected with the rotatingshaft 22. Thegearwheel 24 is fixedly connected to a lower end of therotating shaft 22. An output end of thecycloidal pinwheel reducer 214 with a motor is connected with an input end of thereducer 213 through thebelt 215. Thepinion gear 212 is fixedly connected to an output end of thereducer 213. Thepinion gear 212 and thegearwheel 24 are meshed with each other. Thesupport frame 25 is fixedly connected to an upper end of therotating shaft 22. Theair storage tank 21 is fixedly connected to the center of thesupport frame 25. A plurality ofair cylinders 29 are arranged around theair storage tank 21 in a circular array, and air inlet ends of theair cylinders 29 are all connected to theair storage tank 21 through the forkpneumatic valves 211. A first Y-joint 28 is fixedly connected to an output end of eachair cylinder 29. A plurality of second Y-joints 216 are arranged on a surface of thesupport frame 25 in a circular array. The number of second Y-joints 216 is consistent with the number ofair cylinders 29. A connectingrod 217 is hinged in each second Y-shapedjoint 216. One end of the connectingrod 217 is hinged in the corresponding first Y-joint 28, and the other end of the connectingrod 217 is fixedly connected with aclamp 26. Apositioning plate 27 is arranged under eachclamp 26, and thepositioning plates 27 are fixedly connected to thesupport frame 25. - Specifically, in structure, the
grinder device 3 includes asecond base 31, aninner tube 32, anouter tube 33, afirst screw 34, a liftinghandwheel 35, afirst support frame 36, asecond support frame 37, athird support frame 38, astroke handwheel 39, springs 310,sliders 311,optical axes 312, amotor 313, agrinding wheel 314, a grindingwheel mounting base 316, aguide wheel 317, aguide wheel frame 318, aguide rod 322, aside support plate 323, asecond screw 324, and V-belts 325. Thesecond base 31 is fixedly connected to thebottom box body 11 of the bottom box device 1. Thesecond base 31 is fixedly connected with theinner tube 32 and theside support plate 323. Theinner tube 32 is slidably connected with theouter tube 33. Thefirst screw 34 is threadedly connected to theouter tube 33. A tail end of thefirst screw 34 is against theinner tube 32, and the liftinghandwheel 35 is fixedly connected to a top of thefirst screw 34. Thefirst support frame 36 is fixedly connected to theouter tube 33. Theguide rod 322 is fixedly connected to a lower surface of thefirst support frame 36 and slidably connected into theside support plate 323. Thefirst support frame 36 is provided with twooptical axes 312 spaced apart from each other. Thesecond support frame 37 is slidably connected to theoptical axes 312 in thefirst support frame 36 through theslider 311 arranged at the lower end. Thesecond support frame 37 is likewise provided with twooptical axes 312 spaced apart from each other. Thethird support frame 38 is likewise slidably connected to thesecond support frame 37 through theslider 311 arranged at the lower end. Thesecond screw 324 is threadedly connected to a lower end of a right side of thethird support frame 38. Thestroke handwheel 39 is fixedly connected to a right end of thesecond screw 324, and thesecond screw 324 is threadedly connected into thesecond support frame 37. Theguide wheel frame 318 is fixedly connected to the side of thesecond support frame 37. Theguide wheel 317 is movably connected into theguide wheel frame 318. Thesprings 310 are connected between two sides of thefirst support frame 36 and thesecond support frame 37. The grindingwheel mounting base 316 is fixedly connected to a front end position of thethird support frame 38. Themotor 313 is fixedly connected to a rear end position of thethird support frame 38. Thegrinding wheel 314 is movably connected into the grindingwheel mounting base 316. An output end of themotor 313 is connected to an input end of thegrinding wheel 314 through three V-belts 325. - The
grinder device 3 further includes agrinding wheel guard 315, awater pump 319, awater pipe 320 and anozzle 321. Thegrinding wheel 314 is provided with thegrinding wheel guard 315. Thewater pump 319 is fixedly connected to thebottom box body 11 of the bottom box device 1. Thenozzle 321 is connected to an output end of thewater pump 319 through thewater pipe 320 and aligned with thegrinding wheel 314. - The specific connection relationship between the guide blocks 4 and the
clamp device 2 is as follows: a plurality of guide blocks 4 are provided, and the guide blocks 4 are sequentially clamped in thesupport frame 25 of theclamp device 2. - The
belt 215 is configured as a synchronous belt; thegearwheel 24 and thepinion gear 212 are both coated with grease; theguide wheel 317 is coated with a wear-resistant coating. - Supplementary description of the working principle of the present invention is as follows. First,
different guide blocks 4 can be designed according to different shapes of workpieces, and the guide blocks 4 can be installed on the lower plate of thesupport frame 25 and fixed with bolts. Then, the power is turned on and thewater pump 319 is started to deliver water to thegrinding wheel 314 through thenozzle 321. Thecycloidal pinwheel reducer 214 with a motor drives thereducer 213 to rotate, thereby driving thesupport frame 25 to rotate slowly. The forkpneumatic valves 211 control theair cylinders 29 to move. When theclamp 26 is in a closed state, the forkpneumatic valve 211 is toggled and then theclamp 26 is opened. A workpiece is placed in place, the forkpneumatic valve 211 is then toggled again, and theclamp 26 is closed to clamp the workpiece tightly for machining. When the workpiece is rotated to the position of thegrinding wheel 314, the edge sharpening is performed. When the edge sharpening is finished, the forkpneumatic valve 211 is toggled again by the operator, theclamp 26 is then opened, the finished workpiece is removed, and another workpiece to be machined is mounted. The forkpneumatic valve 211 is then toggled, theclamp 26 is closed to clamp the workpiece tightly, and this process is repeated to sharpen the edge. If double-sided edge sharpening is required, the workpiece just needs to be symmetrically turned over to machine the other side. The grinder device of the present invention adopts three-layer support frame control, so that the grinding wheel can be adjusted frontward and backward, up and down. Due to the design of theguide wheel 317, in the process of edge sharpening, when thesupport frame 25 rotates, theguide wheel 317 comes into contact with the lower edge of thesupport frame 25, thereby changing the movement track of the grinding wheel and completing the required edge sharpening of the product. The connection between theguide wheel frame 318 and theguide wheel 317 is designed into a U-shaped structure, which is convenient for loading, unloading and replacement. Thefirst support frame 36 and thesecond support frame 37 are provided with thesprings 310 on two sides. When pushed out along the track, theguide wheel 317 drives thesecond support frame 37 to move backward, and thesprings 310 play the role of pulling back. - The control method of the present invention is performed by manually turning on and off a switch. The wiring diagram of power components and the supply of the power belong to the common knowledge in the art. Moreover, the present invention is mainly provided for protecting the mechanical device, so the present invention will not explain the control method and wiring arrangement in detail.
- In the present invention, the terms “mount,” “arrange,” “connect,” “fix,” and the like shall be understood in a broad sense. For example, “connect” may mean being fixedly connected, detachably connected, or integrally connected; and “connect with” may mean being directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, specific meanings of the above terms in the present invention can be understood according to specific situations.
- In the description of the present invention, it should be understood that if orientation or position relations indicated by the terms such as “upper,” “lower,” “left,” “right,” “front,” “back,” “one end”, “other end”, “one side”, “other side”, “inside” and the like are based on the orientation or position relations shown in the drawings, and the terms are intended only to facilitate the description of the present invention and simplify the description, rather than indicating or implying that the apparatus or element referred to must have a particular orientation and be constructed and operated in the particular orientation, and therefore cannot be construed as a limitation on the present invention.
- The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The present invention may be subject to changes and variations for those skilled in the art. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall all be encompassed in the protection scope of the present invention.
Claims (8)
1. An automatic edge sharpener, comprising:
a bottom box device 1, a clamp device 2, a grinder device 3 and guide blocks 4;
the clamp device 2 and the grinder device 3 are both connected to the bottom box device 1;
the guide blocks 4 are arranged in the clamp device 2;
specifically, in structure, the bottom box device 1 includes: a bottom box body 11, a power distribution box 12, a water tank 13, and an opening 14;
the power distribution box 12 for power supply is fixedly connected to a side of the bottom box body 11;
the opening 14 is formed in a bottom surface of one side of the bottom box body 11 close to the grinder device 3;
the water tank 13 is arranged under the opening 14.
2. The automatic edge sharpener according to claim 1 , wherein the clamp device 2 comprises:
an air storage tank 21, a rotating shaft 22, a first base 23, a gearwheel 24, a support frame 25, clamps 26, positioning plates 27, first Y-joints 28, air cylinders 29, fork pneumatic valves 211, a pinion gear 212, a reducer 213, a cycloidal pinwheel reducer 214 with a motor, a belt 215, second Y-joints 216, and connecting rods 217;
the first base 23, the reducer 213, and the cycloidal pinwheel reducer 214 with a motor are fixedly connected to the bottom box body 11 of the bottom box device 1;
the first base 23 is movably connected with the rotating shaft 22;
the gearwheel 24 is fixedly connected to a lower end of the rotating shaft 22;
an output end of the cycloidal pinwheel reducer 214 with a motor is connected with an input end of the reducer 213 through the belt 215;
the pinion gear 212 is fixedly connected to an output end of the reducer 213, the pinion gear 212 and the gearwheel 24 are meshed with each other, the support frame 25 is fixedly connected to an upper end of the rotating shaft 22, the air storage tank 21 is fixedly connected to the center of the support frame 25;
a plurality of air cylinders 29 are arranged around the air storage tank 21 in a circular array, and air inlet ends of the air cylinders 29 are all connected to the air storage tank 21 through the fork pneumatic valves 211;
a first Y-joint 28 is fixedly connected to an output end of each air cylinder 29;
a plurality of second Y-joints 216 are arranged on a surface of the support frame 25 in a circular array, the number of second Y-joints 216 is consistent with the number of air cylinders 29;
a connecting rod 217 is hinged in each second Y-shaped joint 216, one end of the connecting rod 217 is hinged in the corresponding first Y-joint 28, and the other end of the connecting rod 217 is fixedly connected with a clamp 26;
a positioning plate 27 is arranged under each clamp 26, and the positioning plates 27 are fixedly connected to the support frame 25.
3. The automatic edge sharpener according to claim 1 , wherein the grinder device 3 comprises:
a second base 31, an inner tube 32, an outer tube 33, a first screw 34, a lifting handwheel 35, a first support frame 36, a second support frame 37, a third support frame 38, a stroke handwheel 39, springs 310, sliders 311, optical axes 312, a motor 313, a grinding wheel 314, a grinding wheel mounting base 316, a guide wheel 317, a guide wheel frame 318, a guide rod 322, a side support plate 323, a second screw 324, and V-belts 325;
the second base 31 is fixedly connected to the bottom box body 11 of the bottom box device 1;
the second base 31 is fixedly connected with the inner tube 32 and the side support plate 323;
the inner tube 32 is slidably connected with the outer tube 33, the first screw 34 is threadedly connected to the outer tube 33, a tail end of the first screw 34 is against the inner tube 32, and the lifting handwheel 35 is fixedly connected to a top of the first screw 34;
the first support frame 36 is fixedly connected to the outer tube 33, the guide rod 322 is fixedly connected to a lower surface of the first support frame 36 and slidably connected into the side support plate 323;
the first support frame 36 is provided with two optical axes 312 spaced apart from each other;
the second support frame 37 is slidably connected to the optical axes 312 in the first support frame 36 through the slider 311 arranged at the lower end;
the second support frame 37 is likewise provided with two optical axes 312 spaced apart from each other;
the third support frame 38 is likewise slidably connected to the second support frame 37 through the slider 311 arranged at the lower end, the second screw 324 is threadedly connected to a lower end of a right side of the third support frame 38; the stroke handwheel 39 is fixedly connected to a right end of the second screw 324, and the second screw 324 is threadedly connected into the second support frame 37;
the guide wheel frame 318 is fixedly connected to the side of the second support frame 37. The guide wheel 317 is movably connected into the guide wheel frame 318;
the springs 310 are connected between two sides of the first support frame 36 and the second support frame 37;
the grinding wheel mounting base 316 is fixedly connected to a front end position of the third support frame 38. The motor 313 is fixedly connected to a rear end position of the third support frame 38. The grinding wheel 314 is movably connected into the grinding wheel mounting base 316. An output end of the motor 313 is connected to an input end of the grinding wheel 314 through three V-belts 325.
4. The automatic edge sharpener according to claim 3 , wherein the grinder device 3 further comprises:
a grinding wheel guard 315, a water pump 319, a water pipe 320 and a nozzle 321;
the grinding wheel 314 is provided with the grinding wheel guard 315;
the water pump 319 is fixedly connected to the bottom box body 11 of the bottom box device 1;
the nozzle 321 is connected to an output end of the water pump 319 through the water pipe 320 and aligned with the grinding wheel 314.
5. The automatic edge sharpener according to claim 1 , wherein the specific connection relationship between the guide blocks 4 and the clamp device 2 is as follows:
a plurality of guide blocks 4 are provided, and the guide blocks 4 are sequentially clamped in the support frame 25 of the clamp device 2.
6. The automatic edge sharpener according to claim 2 , wherein the belt 215 is configured as a synchronous belt.
7. The automatic edge sharpener according to claim 2 , wherein the gearwheel 24 and the pinion gear 212 are both coated with grease.
8. The automatic edge sharpener according to claim 3 , wherein the the guide wheel 317 is coated with a wear-resistant coating.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210562840.1A CN114670063A (en) | 2022-05-23 | 2022-05-23 | Automatic edging machine |
CN202210562840.1 | 2022-05-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20230405754A1 true US20230405754A1 (en) | 2023-12-21 |
Family
ID=82079675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US17/863,151 Pending US20230405754A1 (en) | 2022-05-23 | 2022-07-12 | Automatic edge sharpener |
Country Status (2)
Country | Link |
---|---|
US (1) | US20230405754A1 (en) |
CN (1) | CN114670063A (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR985472A (en) * | 1943-11-04 | 1951-07-19 | Improvements to hand sharpeners | |
CN202479896U (en) * | 2012-03-14 | 2012-10-10 | 珠海市香之君电子有限公司 | Automatic edging machine |
CN202985268U (en) * | 2012-11-27 | 2013-06-12 | 乐亭县燕南农具厂 | Edging machine of steel spade |
CN111085907B (en) * | 2020-01-21 | 2020-09-22 | 淮阴医疗器械有限公司 | Scalpel equipment of polishing |
CN112975603A (en) * | 2021-04-22 | 2021-06-18 | 张小泉股份有限公司 | Processing device for grinding scissors |
-
2022
- 2022-05-23 CN CN202210562840.1A patent/CN114670063A/en active Pending
- 2022-07-12 US US17/863,151 patent/US20230405754A1/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CN114670063A (en) | 2022-06-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2019136789A1 (en) | Gantry type pipe and plat plate cutting machine | |
CN213351496U (en) | Welding device for ship maintenance | |
CN111002146A (en) | Metal nozzle stub lateral wall deburring device that polishes | |
CN213319176U (en) | Knife sharpener | |
CN105798622A (en) | Automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering | |
WO2020215509A1 (en) | Cutting device for textile cloth production | |
CN114505732A (en) | Preparation complete equipment special for high-performance grinding drill | |
CN201186398Y (en) | High precision knife sharpener | |
CN209936611U (en) | Grinding device is used in automobile parts processing | |
CN208961098U (en) | A kind of planer cutting apparatus | |
US20230405754A1 (en) | Automatic edge sharpener | |
CN110919505A (en) | Multi-angle grinding device | |
CN205290607U (en) | Stainless steel cup outer circle polisher | |
CN116140676B (en) | Full-automatic numerical control edge milling machine for four sides of steel plate | |
CN217317380U (en) | High-universality metal piece grinding and positioning device | |
CN215920018U (en) | A dysmorphism grinds processing equipment for magnet steel | |
CN214351331U (en) | Portal vertical grinding plane profile grinding center | |
CN211992280U (en) | Grinding machine | |
CN110948341A (en) | Grinding machine | |
CN209223765U (en) | A kind of numerical control end grinding machine for motorcycle shift fork | |
CN213729779U (en) | Gear grinding machine for sealing plate welding assembly | |
CN220660221U (en) | Screw edging equipment | |
CN220051119U (en) | Reciprocating type pipe fitting inner wall grinding machine | |
CN211728561U (en) | Grinding machine with grinding wheel adjusting device | |
CN215547036U (en) | Metal cutting device that machining precision is high |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |