CN105798622A - Automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering - Google Patents
Automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering Download PDFInfo
- Publication number
- CN105798622A CN105798622A CN201610386885.2A CN201610386885A CN105798622A CN 105798622 A CN105798622 A CN 105798622A CN 201610386885 A CN201610386885 A CN 201610386885A CN 105798622 A CN105798622 A CN 105798622A
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- China
- Prior art keywords
- chamfering
- polishing
- integrated machine
- automatic processing
- processing integrated
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Abstract
The invention discloses an automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering. The automatic processing integrated machine comprises an underframe and a protective cover arranged on the underframe, wherein a feeding clamping mechanism, a water wheel-type overturning clamping mechanism, a grinding wheel cutting mechanism, a grinding mechanism and a chamfering mechanism are arranged inside the protective cover; and the feeding clamping mechanism, the grinding wheel cutting mechanism, the grinding mechanism and the chamfering mechanism are sequentially arranged in the rotating direction of the water wheel-type overturning clamping mechanism. compared with the prior art, the automatic processing integrated machine has the advantages that feeding, cutting, grinding and chamfering procedures are integrated and achieved on one device, the working efficiency is high, the production cost is low, the structure is compact, the procedures are tightly connected, the processing is more smooth, and the product accuracy is high.
Description
Technical field
The present invention relates to valve processing technique field, be specifically related to a kind of valve feeding, cut-out, polishing, the automatic processing integrated machine of chamfering.
Background technology
Valve is a kind of vitals of electromotor, the waste gas after being responsible in electromotor input air specially and discharging burning.In the processing of valve, after adopting artificial blanking, it is necessary to carried out respectively by different lathes cutting off, polish, chamfering process, not only equipment cost is high, taking up an area big, and clamping times is many, process velocity is slow, inefficiency, automaticity is low, and processing precision of products has to be hoisted.
Summary of the invention
For the deficiency that above-mentioned prior art exists, it is an object of the invention to provide a kind of machining accuracy is high, work efficiency is high valve feeding, cut-out, polishing, the automatic processing integrated machine of chamfering.
For reaching above-mentioned purpose, invention is achieved through the following technical solutions:
Valve feeding, cut-out, polishing, the automatic processing integrated machine of chamfering, including the protective cover arranged on underframe, underframe, it is characterized in that, in protective cover, be provided with material feed clamping mechanism, Waterwheel-type upset clamp system, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism;Wherein material feed clamping mechanism, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism overturn clamp system direction of rotation according to Waterwheel-type and set gradually.
Described material feed clamping mechanism includes mounting seat, servomotor, ball screw, Automatic-clamping block, wherein ball screw, servomotor are fixed in mounting seat, servomotor is connected with Automatic-clamping block, and Automatic-clamping block is arranged on ball screw, and mounting seat is fixed on underframe.
Described Waterwheel-type upset clamp system includes turning wheel, Hydraulic Clamping Mechanism, drive motor, fixing seat, Mobile base, and wherein turning wheel is fixed on fixing seat by rotating shaft one end, also fixed drive motor, the rotating shaft of drive motor connection turning wheel on fixing seat;Being drilled with butt hole on Mobile base, the other end of turning wheel is corresponding with the butt hole on Mobile base to be connected, and is provided with and slides reference block between Mobile base and underframe;Turning wheel is circumferentially with multiple Hydraulic Clamping Mechanism.
Described Mobile base is provided with driving handle.Drive Mobile base to be expert on reference block to slide, facilitate Hydraulic Clamping Mechanism to be taken by valve to be processed from material feed clamping mechanism.
Described abrasive wheel cutting machine structure includes emery wheel installing plate, emery wheel drive motor, emery wheel, and its medium plain emery wheel installing plate is fixed on the wallboard of underframe side by rotating shaft, and emery wheel installing plate is fixed with emery wheel drive motor and emery wheel.
Described workpiece polishing mechanism include double corase grind mechanism, double fine grinding mechanism, wherein double corase grind mechanism, double fine grinding mechanism be sequentially fixed on the fixing seat of turning wheel both sides, Mobile base according to turning wheel direction of rotation.
Described chamfer mechanism includes chamfering motor, valve end facing cutter, and wherein chamfering motor connects valve end facing cutter.
On described underframe and be positioned at turning wheel be connected with blanking and cutting material accumulator tank.
Advantages of the present invention: compared to existing technologies, charging, cut-out, polishing, chamfering process are integrated on an equipment and complete by the present invention, and work efficiency is high, production cost is low, and compact conformation, it is completely embedded between operation and operation, processing more steady, Product Precision is high.
Accompanying drawing explanation
Fig. 1 is forward axonometric chart of the present invention
Fig. 2 is the reversed isometric view after the present invention removes protective cover
Wherein, 1, underframe, 2, protective cover, 3, mounting seat, 4, servomotor, 5, ball screw, 6, Automatic-clamping block, 7, turning wheel, 8, Hydraulic Clamping Mechanism, 9, drive motor, 10, fixing seat, 11, Mobile base, 12, reference block is slided, 13, driving handle, 14, emery wheel installing plate, 15, emery wheel drive motor, 16, emery wheel, 17, double corase grind mechanism, 18, double fine grinding mechanism, 19, chamfering motor, 20, valve end facing cutter, 21, blanking and cutting material accumulator tank, 22, Y type material supporting rack, 23, material ejection cylinder.
Detailed description of the invention
In conjunction with accompanying drawing, the invention will be further described.
Referring to Fig. 1, Fig. 2, valve feeding, cut-out, polishing, the automatic processing integrated machine of chamfering, including the protective cover 2 arranged on underframe 1, underframe 1, in protective cover 2, it is provided with material feed clamping mechanism, Waterwheel-type upset clamp system, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism;Wherein material feed clamping mechanism, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism overturn clamp system direction of rotation according to Waterwheel-type and set gradually;On underframe 1 and be positioned at turning wheel 7 be connected with blanking and cutting material accumulator tank 21.
Material feed clamping mechanism includes mounting seat 3, servomotor 4, ball screw 5, Automatic-clamping block 6, wherein ball screw 5, servomotor 4 are fixed in mounting seat 3, servomotor 4 is connected with Automatic-clamping block 6, and Automatic-clamping block 6 is arranged on ball screw 5, and mounting seat 3 is fixed on underframe 1.
Waterwheel-type upset clamp system includes turning wheel 7, Hydraulic Clamping Mechanism 8, drive motor 9, fixing seat 10, Mobile base 11, wherein turning wheel 7 is fixed on fixing seat 10 by rotating shaft one end, going back fixed drive motor 9 on fixing seat 10, drive motor 9 connects the rotating shaft of turning wheel 7;Being drilled with butt hole on Mobile base 11, the other end of turning wheel 7 is corresponding with the butt hole on Mobile base 11 to be connected, and is provided with and slides reference block 12, be provided with driving handle 13 on Mobile base 11 between Mobile base 11 and underframe 1;Turning wheel 3 is circumferentially with multiple Hydraulic Clamping Mechanism 8.
Abrasive wheel cutting machine structure includes emery wheel installing plate 14, emery wheel drive motor 15, emery wheel 16, and its medium plain emery wheel installing plate 14 is fixed on the wallboard of underframe 1 side by rotating shaft, and emery wheel installing plate 14 is fixed with emery wheel drive motor 15 and emery wheel 16.
Workpiece polishing mechanism include double corase grind mechanism 17, double fine grinding mechanism 18, wherein double corase grind mechanism 17, double fine grinding mechanism 18 be sequentially fixed on fixing seat 10 and the Mobile base 11 of turning wheel 7 both sides according to turning wheel 7 direction of rotation.The concrete structure of corase grind mechanism and fine grinding mechanism includes emery wheel and servomotor.
Chamfer mechanism includes chamfering motor 19, valve end facing cutter 20, and wherein chamfering motor 19 connects valve end facing cutter 20.
During work, manually bar is put on Y type material supporting rack 22, bar relative position and arrangement is ensured in order by positioner, then pass through the material ejection cylinder 23 on Y type material supporting rack 22, orderly heads on delivery wheel by liftout, then the material ejection cylinder of left end ensures that bar is transported to precalculated position, by servomotor 4, ball screw 5 and spindle guide to, ensure that feeding position is accurate, then pass through in material feed clamping mechanism can on ball screw 5 the Automatic-clamping block 6 of movement, bar is sent into and automatically cuts off station, again through right side Waterwheel-type switching mechanism, the bar having been turned off is controlled, by drive motor 9, the corase grind station that rotates a certain angle, then rotate a certain angle fine grinding station, send into chamfering station after having polished and carry out chamfering.Invention can complete the basic early stage operation such as the charging of valve bar, cut-out, polishing, chamfering.
Claims (8)
1. valve feeding, cut-out, polishing, the automatic processing integrated machine of chamfering, including the protective cover arranged on underframe, underframe, it is characterized in that, in protective cover, be provided with material feed clamping mechanism, Waterwheel-type upset clamp system, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism;Wherein material feed clamping mechanism, abrasive wheel cutting machine structure, workpiece polishing mechanism, chamfer mechanism overturn clamp system direction of rotation according to Waterwheel-type and set gradually.
2. valve feeding according to claim 1, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterized in that, described material feed clamping mechanism includes mounting seat, servomotor, ball screw, Automatic-clamping block, wherein ball screw, servomotor are fixed in mounting seat, servomotor is connected with Automatic-clamping block, Automatic-clamping block is arranged on ball screw, and mounting seat is fixed on underframe.
3. valve feeding according to claim 1, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterized in that, described Waterwheel-type upset clamp system includes turning wheel, Hydraulic Clamping Mechanism, drive motor, fixing seat, Mobile base, wherein turning wheel is fixed on fixing seat by rotating shaft one end, also fixed drive motor, the rotating shaft of drive motor connection turning wheel on fixing seat;Being drilled with butt hole on Mobile base, the other end of turning wheel is corresponding with the butt hole on Mobile base to be connected, and is provided with and slides reference block between Mobile base and underframe;Turning wheel is circumferentially with multiple Hydraulic Clamping Mechanism.
4. valve feeding according to claim 3, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterised in that Mobile base is provided with driving handle.
5. valve feeding according to claim 1, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterized in that, described abrasive wheel cutting machine structure includes emery wheel installing plate, emery wheel drive motor, emery wheel, its medium plain emery wheel installing plate is fixed on the wallboard of underframe side by rotating shaft, and emery wheel installing plate is fixed with emery wheel drive motor and emery wheel.
6. valve feeding according to claim 1, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterized in that, described workpiece polishing mechanism include double corase grind mechanism, double fine grinding mechanism, wherein double corase grind mechanism, double fine grinding mechanism be sequentially fixed on the fixing seat of turning wheel both sides, Mobile base according to turning wheel direction of rotation.
7. valve feeding according to claim 1, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterised in that described chamfer mechanism includes chamfering motor, valve end facing cutter, and wherein chamfering motor connects valve end facing cutter.
8. valve feeding according to above-mentioned any one claim, cut-out, polishing, the automatic processing integrated machine of chamfering, it is characterised in that on described underframe and be positioned at turning wheel and be connected with blanking and cutting material accumulator tank.
Priority Applications (1)
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CN201610386885.2A CN105798622A (en) | 2016-06-06 | 2016-06-06 | Automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering |
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CN201610386885.2A CN105798622A (en) | 2016-06-06 | 2016-06-06 | Automatic processing integrated machine achieving valve feeding, cutting, grinding and chamfering |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106239156A (en) * | 2016-08-15 | 2016-12-21 | 宣城银明汽车部件制造有限公司 | A kind of equipment for combined multifunctional |
CN106345840A (en) * | 2016-11-02 | 2017-01-25 | 东莞市金午宏业机械设备有限公司 | Full-automatic knurling, rolling and chamfering integrated machine |
CN106863050A (en) * | 2017-01-22 | 2017-06-20 | 山东优特智能科技有限公司 | A kind of valve stem is ground beveler |
CN107570797A (en) * | 2017-10-19 | 2018-01-12 | 宜昌永鑫精工科技股份有限公司 | Pcb board drilling milling handle recovery cut-out equipment and operating method |
CN108296773A (en) * | 2017-12-29 | 2018-07-20 | 宁波昌扬机械工业有限公司 | The automatic sawing milling planer of vehicle dormer window wind screen upper bracket |
CN109014945A (en) * | 2018-07-28 | 2018-12-18 | 安徽沃德气门制造有限公司 | A kind of valve processing severing and grinding device |
CN109352443A (en) * | 2018-12-08 | 2019-02-19 | 辽宁工业大学 | A kind of automatic cutting grinding device |
CN109482786A (en) * | 2018-12-28 | 2019-03-19 | 江苏信息职业技术学院 | The automatic cutting device of short-term |
CN109623548A (en) * | 2018-12-14 | 2019-04-16 | 苏珀新材料技术衡水有限公司 | It is a kind of for processing the polishing chamfering all-in-one machine of magnet material |
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CN204975529U (en) * | 2015-08-20 | 2016-01-20 | 东北大学 | Tube cutting machine |
CN205660391U (en) * | 2016-06-06 | 2016-10-26 | 湖南安福气门有限公司 | Valve feeding, cut off, polish, chamfer automatic processing all -in -one |
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CN201841268U (en) * | 2010-08-31 | 2011-05-25 | 马勒三环气门驱动(湖北)有限公司 | Numerical control type full-automatic valve cut-off machine |
CN102380768A (en) * | 2010-08-31 | 2012-03-21 | 扬州光辉内燃机配件有限公司 | Air valve cutting machine |
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CN203830538U (en) * | 2014-05-04 | 2014-09-17 | 佛山市泓实机械制造有限公司 | Multifunctional water cart type pipe and bar forming device |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106239156A (en) * | 2016-08-15 | 2016-12-21 | 宣城银明汽车部件制造有限公司 | A kind of equipment for combined multifunctional |
CN106345840A (en) * | 2016-11-02 | 2017-01-25 | 东莞市金午宏业机械设备有限公司 | Full-automatic knurling, rolling and chamfering integrated machine |
CN106345840B (en) * | 2016-11-02 | 2018-09-28 | 东莞市金午宏业机械设备有限公司 | Full-automatic annular knurl, threading, chamfering all-in-one machine |
CN106863050A (en) * | 2017-01-22 | 2017-06-20 | 山东优特智能科技有限公司 | A kind of valve stem is ground beveler |
CN107570797B (en) * | 2017-10-19 | 2024-02-06 | 宜昌永鑫精工科技股份有限公司 | PCB drilling milling cutter handle recycling and cutting equipment and operation method |
CN107570797A (en) * | 2017-10-19 | 2018-01-12 | 宜昌永鑫精工科技股份有限公司 | Pcb board drilling milling handle recovery cut-out equipment and operating method |
CN108296773A (en) * | 2017-12-29 | 2018-07-20 | 宁波昌扬机械工业有限公司 | The automatic sawing milling planer of vehicle dormer window wind screen upper bracket |
CN109014945A (en) * | 2018-07-28 | 2018-12-18 | 安徽沃德气门制造有限公司 | A kind of valve processing severing and grinding device |
CN109352443B (en) * | 2018-12-08 | 2024-02-02 | 辽宁工业大学 | Automatic cutting grinding device |
CN109352443A (en) * | 2018-12-08 | 2019-02-19 | 辽宁工业大学 | A kind of automatic cutting grinding device |
CN109623548A (en) * | 2018-12-14 | 2019-04-16 | 苏珀新材料技术衡水有限公司 | It is a kind of for processing the polishing chamfering all-in-one machine of magnet material |
CN109623548B (en) * | 2018-12-14 | 2024-04-12 | 苏珀新材料技术衡水有限公司 | Polishing and chamfering integrated machine for processing magnet materials |
CN109482786A (en) * | 2018-12-28 | 2019-03-19 | 江苏信息职业技术学院 | The automatic cutting device of short-term |
CN109482786B (en) * | 2018-12-28 | 2024-04-16 | 江苏信息职业技术学院 | Automatic cutting machine for short wire |
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Application publication date: 20160727 |
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