WO2020215509A1 - Cutting device for textile cloth production - Google Patents
Cutting device for textile cloth production Download PDFInfo
- Publication number
- WO2020215509A1 WO2020215509A1 PCT/CN2019/097436 CN2019097436W WO2020215509A1 WO 2020215509 A1 WO2020215509 A1 WO 2020215509A1 CN 2019097436 W CN2019097436 W CN 2019097436W WO 2020215509 A1 WO2020215509 A1 WO 2020215509A1
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- WIPO (PCT)
- Prior art keywords
- cutting
- gear
- knife
- seat
- end surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
Definitions
- the invention relates to the textile field, in particular to a cutting device for textile cloth production.
- the purpose of the present invention is to provide a cutting device for textile cloth production to solve the above-mentioned background art problems.
- a cutting device for textile cloth production including a carrier, a workbench, a base, and a cutting mechanism.
- the outer edges on both sides of the upper end of the carrier are fixedly installed with The slide rail and the first tooth plate, the first tooth plate and the slide rail are parallel to each other, the first tooth plate is located on the outside of the slide rail, the base is arranged on both sides of the carrier, the base is slidingly connected to the slide rail, and the base and the A gear plate drive connection;
- a slideway and a second tooth plate are installed on the upper end surface of the worktable.
- the second tooth plate is located on the outer side wall of the worktable.
- the cutting mechanism is slidably connected with the slideway, and the cutting mechanism is drivingly connected with the second tooth plate.
- the cutting mechanism includes a transmission table and a cutting table.
- the cutting table includes a carrier, an axial slide rail and a slide seat.
- the slide seat is slidably connected to the axial slide rail.
- the outer end surface of the slide seat is provided with a slide groove,
- An eccentric wheel is rotatably connected to the outer end surface of the seat, the end surface of the eccentric wheel is hinged with a connecting rod, the lower end of the connecting rod is hinged with a connecting column, the bottom of the connecting column is fixedly connected with a positioning table, the positioning table is slidingly connected with the chute, and the positioning table
- a bearing seat is fixedly installed on the outer end surface of the bearing seat, a turntable is rotatably connected to the inner cavity of the bearing seat, a connecting frame is fixedly installed at the bottom of the turntable, a cutting knife is fixedly connected to the bottom of the connecting frame, and the carrier is vertically installed on the outer end surface of the cutting table ;
- the cutting knife is a flat knife or a triangular knife.
- a knife holder is installed in the middle of the upper end surface of the carrier, the knife holder penetrates the carrier, the knife holder is rotatably connected with the carrier, and the cutting knife penetrates the knife holder;
- a transmission gear is fixedly connected to the middle outer edge of the tool holder, a motor is fixedly installed on one side of the transmission gear, and a pinion gear is connected to the output end of the motor, and the pinion gear is meshingly connected with the transmission gear;
- a polishing mechanism is installed at the bottom of the carrier, and the polishing mechanism is located on one side of the end of the cutting knife.
- a first gear is rotatably connected to the outer end surface of the base, one end of the first gear is connected to a drive motor, a second gear is meshed and connected under the first gear, and a connecting shaft is inserted into the middle of the second gear, A third gear is connected to the end of the connecting shaft away from the second gear, and the third gear is in meshing connection with the first gear plate;
- a guide table is fixedly installed on the inner end surface of the base, and a bottom groove is formed on the bottom end surface of the guide table, and the bottom groove is slidably connected with the slide rail.
- the knife holder is installed with two symmetrical up and down, the bottom of the knife holder is fixedly installed with a holder, there are a total of four holders, the holder is rotatably connected with a positioning wheel, and the positioning wheel surrounds a knife groove ,
- the transverse section of the sipe is a rectangular structure.
- an extension seat is vertically fixedly installed on the inner end surface of the sliding seat, and a hydraulic push rod is fixedly connected to one side of the extension seat, and the hydraulic push rod and the sliding seat are parallel to each other.
- a first motor is fixedly installed on the upper end surface of the transmission table, the output end of the first motor is connected with a driving gear through gear meshing, a rotating shaft is inserted into the middle of the driving gear, and the rotating shaft is rotatably connected with the transmission table;
- a traveling gear is fixedly connected to the bottom of the rotating shaft, and the traveling gear is in meshing connection with the second gear plate.
- an adjustment frame is fixedly installed on the outer side of the workbench, and the adjustment frame is separately arranged on both sides of the workbench, and the adjustment frame is at an angle of 30 degrees with the vertical plane;
- the upper end of the adjusting frame is rotatably connected with a roller seat, and the roller seat is connected with an adjusting roller.
- the grinding mechanism includes a hydraulic telescopic rod, a second motor, a swing arm, and a grinding assembly.
- the hydraulic telescopic rod is fixedly installed at the bottom of the carrier, the second motor is installed at the output end of the hydraulic telescopic rod, and the second motor The output end is connected with the swing arm.
- the grinding assembly includes a third motor, a first grinding wheel and a second grinding wheel, and both the first grinding wheel and the second grinding wheel are fixedly mounted on the output shaft of the third motor;
- the present invention is designed on the basis of the carrier in the existing textile production workshop. First, a three-axis sliding platform is designed. The sliding is mainly driven by a motor.
- the existing PLC system can be used to control the positioning and drive the cutting mechanism. Carry out precise cutting;
- the cutting knife has a high degree of flexibility, so in the present invention, the cutting knife can be a triangular knife or a triangular knife, and different types of textile fabrics can be cut by the characteristics of different blades.
- An online grinding mechanism is also provided to realize the grinding process of the cutting knife without being disassembled, ensuring the effect of each cutting and extending the service life of the cutting knife.
- Figure 1 is a schematic diagram of the overall structure of the present invention.
- Figure 2 is a schematic diagram of the slide rail installation structure of the present invention.
- Figure 3 is a schematic diagram of the structure of the workbench of the present invention.
- Figure 4 is a schematic structural diagram of the cutting mechanism of the present invention.
- Figure 5 is a schematic diagram of the installation structure of the hydraulic push rod of the present invention.
- Figure 6 is a schematic diagram of the structure of the cutter head of the present invention.
- Figure 7 is a schematic diagram of the structure of the polishing mechanism of the present invention.
- Figure 8 is a schematic diagram of the base structure of the present invention.
- Figure 9 is a schematic diagram of the gear mounting structure of the base of the present invention.
- the present invention provides a cutting device for textile cloth production as shown in Figures 1-9, including a carrier 1, a worktable 2, a base 3, and a cutting mechanism 4.
- the outer edges on both sides of the upper end surface of the carrier 1 are equal
- the slide rail 102 and the first tooth plate 101 are fixedly installed.
- the first tooth plate 101 and the slide rail 102 are parallel to each other.
- the first tooth plate 101 is located on the outer side of the slide rail 102.
- the base 3 is provided on both sides of the carrier 1.
- the base 3 is slidably connected with the slide rail 102, the base 3 is in transmission connection with the first tooth plate 101, the outer end surface of the base 3 is rotatably connected with a first gear 31, one end of the first gear 31 is connected with a driving motor, and the first gear 31
- a second gear 32 is meshingly connected to the lower part of the second gear 32.
- a connecting shaft is inserted in the middle of the second gear 32.
- a third gear 33 is connected to the end of the connecting shaft away from the second gear 32.
- the third gear 33 meshes with the first gear plate 101.
- a guide table is fixedly installed on the inner end surface of the base 3, and a bottom groove 34 is formed on the bottom end surface of the guide table, and the bottom groove 34 is slidably connected to the slide rail 102.
- the base 3 is used to carry the entire worktable 2.
- the third gear 33 of the base 3 is in meshing connection with the first gear plate 101, and the third gear 33 is driven So that the base 3 slides laterally on the first tooth plate 101, and the bottom groove 34 and the sliding rail 102 are matched to make the sliding more stable.
- the effect of this structure is to position the worktable 2 on any part of the carrier 1. Location, suitable for the current textile production process.
- a slide 201 and a second tooth plate 202 are installed on the upper end surface of the worktable 2.
- the second tooth plate 202 is located on the outer side wall of the worktable 2, and the cutting mechanism 4 is slidably connected to the slide 201, and the cutting mechanism 4 is connected to the second tooth plate.
- 202 is in transmission connection.
- a first motor 43 is fixedly installed on the upper end surface of the transmission platform 401.
- the output end of the first motor 43 is connected with a drive gear 41 through gear meshing.
- the middle of the drive gear 41 is inserted with a rotating shaft 42, which is connected with
- the transmission platform 401 is rotatably connected, the bottom of the rotating shaft 42 is fixedly connected with a traveling gear, and the traveling gear is in meshing connection with the second gear plate 202.
- the transmission table 401 installed on the cutting mechanism 4 is in a sliding connection with the work table 2 itself, and the traveling gear on the driving transmission table 401 cooperates with the second tooth plate 202 to drive the cutting mechanism 4 to perform longitudinal translation. .
- the purpose is to prompt the cutting mechanism 4 to complete the cutting of the textile cloth on the carrier.
- An adjusting frame 21 is fixedly installed on the outer side of the workbench 2.
- the adjusting frame 21 is arranged on both sides of the workbench 2.
- the adjusting frame 21 is at an angle of 30 degrees with the vertical plane.
- the upper end of the adjusting frame 21 is rotatably connected with a roller seat 22, and the roller seat 22
- the adjustment roller is connected to it, as shown in Figures 1 and 3 (the adjustment roller is not shown in the figure).
- the adjustment roller is installed on the roller base 22 to realize the transmission of the textile cloth, and it is set to a certain angle for Adjust the tension of the textile fabric during transportation.
- the cutting mechanism 4 includes a transmission table 401 and a cutting table 402.
- the cutting table 402 includes a carrier 403, an axial sliding rail 47 and a sliding seat 48.
- the sliding seat 48 is slidably connected to the axial sliding rail 47, and the inner end surface of the sliding seat 48 is vertical
- An extension seat 45 is fixedly installed.
- One side of the extension seat 45 is fixedly connected with a hydraulic push rod 46.
- the hydraulic push rod 46 and the sliding seat 48 are parallel to each other.
- the outer end surface of the sliding seat 48 is provided with a sliding groove 493, and the outer end surface of the sliding seat 48
- An eccentric wheel 49 is connected to the upper rotation, one end of the eccentric wheel 49 is connected to an adjustment motor, the end surface of the eccentric wheel 49 is hinged with a connecting rod 491, the lower end of the connecting rod 491 is hinged with a connecting column, and the bottom of the connecting column is fixedly connected with a positioning table 481,
- the positioning table 481 is slidably connected with the sliding groove 493.
- the outer end surface of the positioning table 481 is fixedly installed with a bearing seat 492.
- the inner cavity of the bearing seat 492 is rotatably connected with a turntable.
- the bottom of the turntable is fixedly installed with a connecting frame 494.
- the bottom of the connecting frame 494 A cutting knife 498 is fixedly connected, and the cutting knife 498 is a flat knife or a triangular knife.
- the above structure is the height adjustment structure of the cutting knife 498, which is mainly divided into two parts.
- the first part is the height adjustment of the sliding seat 48, which is roughly adjusted, mainly for the rapid positioning of the cutting knife 498 and the adjustment of the sliding seat 48 It is realized by hydraulic push rod 46 and axial slide rail 47;
- the second part is precision adjustment, which is mainly realized by eccentric wheel 49.
- the eccentric wheel 49 is driven to rotate by adjusting the motor. Under the transmission of connecting rod 491 and connecting column, the adjustment
- the height of the positioning table 481 drives the cutting knife 498 connected to the positioning table 481 to perform an appropriate displacement.
- the carrier 403 is vertically installed on the outer end surface of the cutting table 402.
- a knife seat 495 is installed in the middle of the upper end surface of the carrier 403.
- the knife seat 495 penetrates the carrier 403.
- the knife seat 495 is rotatably connected with the carrier 403.
- the cutting knife 498 penetrates the knife.
- a transmission gear 496 is fixedly connected to the central outer edge of the knife base 495.
- a motor 497 is fixedly installed on one side of the transmission gear 496.
- the output end of the motor 497 is connected with a pinion gear, and the pinion gear is in meshing connection with the transmission gear 496.
- the knife holder 495 is installed with two symmetrical up and down.
- the bottom of the knife holder 495 is fixedly installed with a holder 501.
- the holder 501 is connected with a positioning wheel 500 through a rotating shaft.
- the positioning wheel 500 is enclosed
- the sipe, part A in Figure 6 is the sipe, and the transverse section of the sipe is a rectangular structure.
- the above is the specific structure of the knife holder 495.
- the knife holder 495 can rotate under the action of the transmission gear 496 and the motor 497.
- the knife holder 495 will also drive the cutting knife 498 to rotate during the rotation, and the cutting knife 498 is rotating.
- the knife groove Due to the unique design of the knife groove, its structure is more stable, the position will not be offset, and the cutting knife 498 is well protected; the meaning of the cutting knife 498 rotation is that if it is a triangular knife or other edges, One knife can rotate the cutting surface to adapt to different cutting processes and achieve different cutting effects. Moreover, even a flat knife can switch the cutting edge to extend the service life of the knife.
- a polishing mechanism is installed at the bottom of the carrier 403, and the polishing mechanism is located on one side of the end of the cutting knife 498.
- the polishing mechanism includes a hydraulic telescopic rod 431, a second motor 434, a swing arm 435, and a polishing component.
- the hydraulic telescopic rod 431 Fixedly installed at the bottom of the carrier 403, the second motor 434 is installed at the output end of the hydraulic telescopic rod 431, the output end of the second motor 434 is connected with the swing arm 435, the polishing assembly includes a third motor 436, a first polishing wheel 437 and The second grinding wheel 438, the first grinding wheel 437 and the second grinding wheel 438 are all fixedly installed on the output shaft of the third motor 436.
- the polishing mechanism is performing polishing
- the hydraulic telescopic rod 431 is first opened, the polishing assembly is lowered to a suitable height, and then the second motor 434 is started.
- the second motor 434 drives the swing arm 435 to rotate and moves the polishing assembly to the cutting knife 498. Since the grinding wheel on the grinding assembly is gradually approaching the cutting knife 498 for grinding, because multiple grinding wheels are installed, and the grinding mechanism is also provided with multiple sets of staggered installations, forming a certain gap between adjacent positions, so for the triangle knife or All triangular knives can be polished.
- the processing position of the present invention is the carrier 1, and the cutting mechanism 4 is provided with a three-axis translation processing mechanism through the base 3 and the work table 2 on the carrier 1, so as to realize the cutting of the textile fabric on the carrier 1.
- the height adjustment is mainly divided into two parts.
- the first part is the height adjustment of the sliding seat 48. This part is adjusted for rough adjustment. It is the quick positioning of the cutting knife 498.
- the adjustment of the sliding seat 48 is realized by the hydraulic push rod 46 and the axial slide rail 47.
- the hydraulic push rod 46 pushes the extension seat 45 to drive the slide seat 48 to move up and down on the axial slide rail 47.
- the second part is precision adjustment, which is mainly realized by the eccentric wheel 49, which is driven by the adjusting motor to rotate the eccentric wheel 49.
- the height of the positioning table 481 is adjusted to drive the cutting knife 498 connected to the positioning table 481 to perform an appropriate displacement.
- the second part has a short adjustment range and can be precisely controlled by a motor.
- the second is the rotation adjustment of the cutting knife 498.
- the rotation adjustment is mainly realized by the cooperation of two structures.
- One is the bearing seat 492 located at the upper end of the cutting knife 498, and the turntable rotatably connected with the bearing seat 492 is directly connected to the cutting knife 498.
- the turntable here And the bearing seat 492 play a cooperating role, and the rotary drive is realized by the knife seat 495 located at the bottom of the cutting knife 498.
- the motor 497 drives the knife seat 495 to rotate under the action of the transmission gear 496, and the cutting knife 498
- the inner slot of the tool holder 495 rotates with the tool holder 495 under the limit.
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- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
本发明涉及纺织领域,特别涉及一种纺织布生产用裁剪装置。The invention relates to the textile field, in particular to a cutting device for textile cloth production.
由于现有的在对纺织布料进行裁剪的过程中,需要通过工人一边压平纺织布料一边通过往下压住裁剪工具来完成平整裁剪,不造成纺织布料的浪费,然而这样导致工人的操作比较繁琐之外也让工人在裁剪纺织布料的过程中比较费力。因此,发明一种纺织布生产用裁剪装置解决上述问题很有必要。Since the existing process of cutting textile fabrics requires workers to flatten the textile fabrics while pressing down the cutting tool to complete the leveling and cutting, it does not cause waste of textile fabrics, but this leads to cumbersome operations for workers. In addition, it also makes workers more laborious in the process of cutting textile fabrics. Therefore, it is necessary to invent a cutting device for textile cloth production to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种纺织布生产用裁剪装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a cutting device for textile cloth production to solve the above-mentioned background art problems.
为实现上述目的,本发明提供如下技术方案:一种纺织布生产用裁剪装置,包括载架、工作台、基座以及裁剪机构,所述载架的上端面两侧的外沿均固定安装有滑轨以及第一齿板,第一齿板与滑轨相互平行,第一齿板位于滑轨的外侧,基座分设在载架的两侧,基座与滑轨滑动连接,基座与第一齿板传动连接;In order to achieve the above objective, the present invention provides the following technical solution: a cutting device for textile cloth production, including a carrier, a workbench, a base, and a cutting mechanism. The outer edges on both sides of the upper end of the carrier are fixedly installed with The slide rail and the first tooth plate, the first tooth plate and the slide rail are parallel to each other, the first tooth plate is located on the outside of the slide rail, the base is arranged on both sides of the carrier, the base is slidingly connected to the slide rail, and the base and the A gear plate drive connection;
所述工作台的上端面安装有滑道以及第二齿板,第二齿板位于工作台的外侧壁上,裁剪机构与滑道滑动连接,裁剪机构与第二齿板传动连接。A slideway and a second tooth plate are installed on the upper end surface of the worktable. The second tooth plate is located on the outer side wall of the worktable. The cutting mechanism is slidably connected with the slideway, and the cutting mechanism is drivingly connected with the second tooth plate.
优选的,所述裁剪机构包括有传动台以及裁剪台,裁剪台包括载台、轴向滑轨和滑座,滑座与轴向滑轨滑动连接,滑座的外侧端面开设有滑槽,滑座的外侧端面上转动连接有偏心轮,偏心轮的端面上铰接有连接杆,连接杆的下端铰接有连接柱,连接柱的底部固定连接有定位台,定位台与滑槽滑动连接,定位台的外侧端面上固定安装有轴承座,轴承座内腔中转动连接有转台,转台的底部固定安装有连接架,连接架的底部固定连接有裁剪刀,载台垂直安装在裁剪台的外侧端面上;Preferably, the cutting mechanism includes a transmission table and a cutting table. The cutting table includes a carrier, an axial slide rail and a slide seat. The slide seat is slidably connected to the axial slide rail. The outer end surface of the slide seat is provided with a slide groove, An eccentric wheel is rotatably connected to the outer end surface of the seat, the end surface of the eccentric wheel is hinged with a connecting rod, the lower end of the connecting rod is hinged with a connecting column, the bottom of the connecting column is fixedly connected with a positioning table, the positioning table is slidingly connected with the chute, and the positioning table A bearing seat is fixedly installed on the outer end surface of the bearing seat, a turntable is rotatably connected to the inner cavity of the bearing seat, a connecting frame is fixedly installed at the bottom of the turntable, a cutting knife is fixedly connected to the bottom of the connecting frame, and the carrier is vertically installed on the outer end surface of the cutting table ;
所述裁剪刀为平刀或者三棱刀。The cutting knife is a flat knife or a triangular knife.
优选的,所述载台的上端面中部安装有刀座,刀座贯穿载台,刀座与载台转动连接,裁剪刀贯穿刀座;Preferably, a knife holder is installed in the middle of the upper end surface of the carrier, the knife holder penetrates the carrier, the knife holder is rotatably connected with the carrier, and the cutting knife penetrates the knife holder;
刀座的中部外缘固定连接有传动齿轮,传动齿轮的一侧固定安装有马达,所述马达的输出端连接有小齿轮,小齿轮与传动齿轮啮合连接;A transmission gear is fixedly connected to the middle outer edge of the tool holder, a motor is fixedly installed on one side of the transmission gear, and a pinion gear is connected to the output end of the motor, and the pinion gear is meshingly connected with the transmission gear;
所述载台的底部安装有打磨机构,所述打磨机构位于裁剪刀末端的一侧。A polishing mechanism is installed at the bottom of the carrier, and the polishing mechanism is located on one side of the end of the cutting knife.
优选的,所述基座的外侧端面转动连接有第一齿轮,第一齿轮的一端连接有驱动马达,第一齿轮的下方啮合连接有第二齿轮,第二齿轮的中部插接有连接轴,连接轴远离第二齿轮的一端连接有第三齿轮,第三齿轮与第一齿板啮合连接;Preferably, a first gear is rotatably connected to the outer end surface of the base, one end of the first gear is connected to a drive motor, a second gear is meshed and connected under the first gear, and a connecting shaft is inserted into the middle of the second gear, A third gear is connected to the end of the connecting shaft away from the second gear, and the third gear is in meshing connection with the first gear plate;
所述基座的内侧端面固定安装有导台,导台的底部端面开设有底槽,底槽与滑轨滑动连接。A guide table is fixedly installed on the inner end surface of the base, and a bottom groove is formed on the bottom end surface of the guide table, and the bottom groove is slidably connected with the slide rail.
优选的,所述刀座安装有上下对称的两个,刀座的底部固定安装有卡座,卡座共设置有四个,卡座通过转轴转动连接有定位轮,定位轮围设出刀槽,刀槽的横向截面为长方形结构。Preferably, the knife holder is installed with two symmetrical up and down, the bottom of the knife holder is fixedly installed with a holder, there are a total of four holders, the holder is rotatably connected with a positioning wheel, and the positioning wheel surrounds a knife groove , The transverse section of the sipe is a rectangular structure.
优选的,所述滑座的内侧端面垂直固定安装有延伸座,延伸座的一侧固定连接有液压推杆,液压推杆与滑座相互平行。Preferably, an extension seat is vertically fixedly installed on the inner end surface of the sliding seat, and a hydraulic push rod is fixedly connected to one side of the extension seat, and the hydraulic push rod and the sliding seat are parallel to each other.
优选的,所述传动台的上端面固定安装有第一电机,第一电机的输出端通过齿轮啮合连接有驱动齿轮,驱动齿轮的中部插接有旋转轴,旋转轴与传动台转动连接;Preferably, a first motor is fixedly installed on the upper end surface of the transmission table, the output end of the first motor is connected with a driving gear through gear meshing, a rotating shaft is inserted into the middle of the driving gear, and the rotating shaft is rotatably connected with the transmission table;
所述旋转轴的底部固定连接有行走齿轮,行走齿轮与第二齿板啮合连接。A traveling gear is fixedly connected to the bottom of the rotating shaft, and the traveling gear is in meshing connection with the second gear plate.
优选的,工作台的外侧固定安装有调节架,调节架分设在工作台的两侧,调节架与垂直平面呈30度角;Preferably, an adjustment frame is fixedly installed on the outer side of the workbench, and the adjustment frame is separately arranged on both sides of the workbench, and the adjustment frame is at an angle of 30 degrees with the vertical plane;
所述调节架的上端转动连接有辊座,辊座上连接有调节辊。The upper end of the adjusting frame is rotatably connected with a roller seat, and the roller seat is connected with an adjusting roller.
优选的,所述打磨机构包括有液压伸缩杆、第二电机、摆臂以及打磨组 件,液压伸缩杆固定安装在载台的底部,第二电机安装在液压伸缩杆的输出端,第二电机的输出端与摆臂连接。Preferably, the grinding mechanism includes a hydraulic telescopic rod, a second motor, a swing arm, and a grinding assembly. The hydraulic telescopic rod is fixedly installed at the bottom of the carrier, the second motor is installed at the output end of the hydraulic telescopic rod, and the second motor The output end is connected with the swing arm.
优选的,所述打磨组件包括第三电机、第一打磨轮和第二打磨轮,第一打磨轮和第二打磨轮均固定安装在第三电机的输出轴上;Preferably, the grinding assembly includes a third motor, a first grinding wheel and a second grinding wheel, and both the first grinding wheel and the second grinding wheel are fixedly mounted on the output shaft of the third motor;
所述打磨组件共设置有四个,相邻两个打磨组件上下交错安装。There are four grinding assemblies in total, and two adjacent grinding assemblies are installed staggered up and down.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明在现有纺织生产车间中载架的基础上进行设计,首先设计一个三轴滑动平台,滑动主要由电机进行驱动,可利用现有的PLC系统进行控制,定位准确,带动裁剪机构进行精确地裁剪;1. The present invention is designed on the basis of the carrier in the existing textile production workshop. First, a three-axis sliding platform is designed. The sliding is mainly driven by a motor. The existing PLC system can be used to control the positioning and drive the cutting mechanism. Carry out precise cutting;
2、裁剪机构中,裁剪刀具有高度的灵活性,所以在本发明中,裁剪刀可以使用三角刀或者三棱刀,通过不同刀刃的特性来对不同的纺织面料进行不同类型的裁剪。2. In the cutting mechanism, the cutting knife has a high degree of flexibility, so in the present invention, the cutting knife can be a triangular knife or a triangular knife, and different types of textile fabrics can be cut by the characteristics of different blades.
3、还设置有在线打磨机构,实现了裁剪刀在不拆卸的状态下进行打磨工序,保障了每次裁剪的效果,并且延长裁剪刀的使用寿命。3. An online grinding mechanism is also provided to realize the grinding process of the cutting knife without being disassembled, ensuring the effect of each cutting and extending the service life of the cutting knife.
图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明滑轨安装结构示意图。Figure 2 is a schematic diagram of the slide rail installation structure of the present invention.
图3为本发明工作台结构示意图。Figure 3 is a schematic diagram of the structure of the workbench of the present invention.
图4为本发明裁剪机构结构示意图。Figure 4 is a schematic structural diagram of the cutting mechanism of the present invention.
图5为本发明液压推杆的安装结构示意图。Figure 5 is a schematic diagram of the installation structure of the hydraulic push rod of the present invention.
图6为本发明刀盘结构示意图。Figure 6 is a schematic diagram of the structure of the cutter head of the present invention.
图7为本发明打磨机构结构示意图。Figure 7 is a schematic diagram of the structure of the polishing mechanism of the present invention.
图8为本发明基座结构示意图。Figure 8 is a schematic diagram of the base structure of the present invention.
图9为本发明基座的齿轮安装结构示意图。Figure 9 is a schematic diagram of the gear mounting structure of the base of the present invention.
图中:1、载架;2、工作台;21、调节架;22、辊座;3、基座;31、第 一齿轮;32、第二齿轮;33、第三齿轮;34、底槽;4、裁剪机构;401、传动台;402、裁剪台;403、载台;41、驱动齿轮;42、旋转轴;43、第一电机;431、液压伸缩杆;434、第二电机;435、摆臂;436、第三电机;437、第一打磨轮;438、第二打磨轮;45、延伸座;46、液压推杆;47、轴向滑轨;48、滑座;49、偏心轮;491、连接杆;492、轴承座;493、滑槽;494、连接架;495、刀座;496、传动齿轮;497、马达;498、裁剪刀;500、定位轮;501、卡座。In the figure: 1. Carrier; 2. Workbench; 21, Adjusting frame; 22, Roller seat; 3. Base; 31, First gear; 32, Second gear; 33, Third gear; 34,
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明提供了如图1-9所示的一种纺织布生产用裁剪装置,包括载架1、工作台2、基座3以及裁剪机构4,载架1的上端面两侧的外沿均固定安装有滑轨102以及第一齿板101,第一齿板101与滑轨102相互平行,第一齿板101位于滑轨102的外侧,基座3分设在载架1的两侧,基座3与滑轨102滑动连接,基座3与第一齿板101传动连接,基座3的外侧端面转动连接有第一齿轮31,第一齿轮31的一端连接有驱动马达,第一齿轮31的下方啮合连接有第二齿轮32,第二齿轮32的中部插接有连接轴,连接轴远离第二齿轮32的一端连接有第三齿轮33,第三齿轮33与第一齿板101啮合连接,基座3的内侧端面固定安装有导台,导台的底部端面开设有底槽34,底槽34与滑轨102滑动连接。如图1、图2、图8以及图9所示,基座3用于承载整个工作台2,基座3的第三齿轮33与第一齿板101的啮合连接,通过驱动第三齿轮33从而使基座3在第一齿板101上进行横向滑动,另外配合底槽34和滑轨102,使该滑动更为稳定,该结构的效果是,将工作台2定位到载架1的任意 位置,适用于现在的纺织布生产工序中。The present invention provides a cutting device for textile cloth production as shown in Figures 1-9, including a
工作台2的上端面安装有滑道201以及第二齿板202,第二齿板202位于工作台2的外侧壁上,裁剪机构4与滑道201滑动连接,裁剪机构4与第二齿板202传动连接,传动台401的上端面固定安装有第一电机43,第一电机43的输出端通过齿轮啮合连接有驱动齿轮41,驱动齿轮41的中部插接有旋转轴42,旋转轴42与传动台401转动连接,旋转轴42的底部固定连接有行走齿轮,行走齿轮与第二齿板202啮合连接。参照图1以及图3,裁剪机构4上安装的传动台401与工作台2本身为滑动连接关系,驱动传动台401上的行走齿轮配合第二齿板202从而带动裁剪机构4进行纵向上的平移。其目的是促使裁剪机构4完成对载架上纺织布的裁剪。A
工作台2的外侧固定安装有调节架21,调节架21分设在工作台2的两侧,调节架21与垂直平面呈30度角,调节架21的上端转动连接有辊座22,辊座22上连接有调节辊,如图1以及图3所示(图中未画出调节辊),辊座22上安装调节辊是为了实现对纺织布的传输,并且将其设为一定的角度是为了调整纺织布在运输中的张紧度。An adjusting
裁剪机构4包括有传动台401以及裁剪台402,裁剪台402包括载台403、轴向滑轨47和滑座48,滑座48与轴向滑轨47滑动连接,滑座48的内侧端面垂直固定安装有延伸座45,延伸座45的一侧固定连接有液压推杆46,液压推杆46与滑座48相互平行,滑座48的外侧端面开设有滑槽493,滑座48的外侧端面上转动连接有偏心轮49,偏心轮49的一端连接调节电机,偏心轮49的端面上铰接有连接杆491,连接杆491的下端铰接有连接柱,连接柱的底部固定连接有定位台481,定位台481与滑槽493滑动连接,定位台481的外侧端面上固定安装有轴承座492,轴承座492内腔中转动连接有转台,转台的底部固定安装有连接架494,连接架494的底部固定连接有裁剪刀498,裁剪刀498为平刀或者三棱刀。以上结构为裁剪刀498高度的调节结构,主要 分为两个部分,第一部分是滑座48的高度调节,该部分调节为粗略调节,主要是对裁剪刀498的快速定位,滑座48的调节通过液压推杆46和轴向滑轨47来实现;第二部分是精度调节,主要通过偏心轮49来实现,通过调节电机带动偏心轮49旋转,在连接杆491以及连接柱的传动下,调节定位台481的高度,从而带动与定位台481连接的裁剪刀498进行适当的位移。The
载台403垂直安装在裁剪台402的外侧端面上,载台403的上端面中部安装有刀座495,刀座495贯穿载台403,刀座495与载台403转动连接,裁剪刀498贯穿刀座495,刀座495的中部外缘固定连接有传动齿轮496,传动齿轮496的一侧固定安装有马达497,所述马达497的输出端连接有小齿轮,小齿轮与传动齿轮496啮合连接,刀座495安装有上下对称的两个,刀座495的底部固定安装有卡座501,卡座501共设置有四个,卡座501通过转轴转动连接有定位轮500,定位轮500围设出刀槽,图6中的A部即为刀槽,刀槽的横向截面为长方形结构。以上为刀座495的具体结构,刀座495在传动齿轮496以及马达497的作用下,可以进行旋转,刀座495在旋转中也会带动裁剪刀498进行旋转,并且裁剪刀498在旋转中,由于刀槽的独特设计,致使它结构更为稳定,位置不会产生偏移,而且对裁剪刀498进行很好的保护作用;裁剪刀498旋转的意义在于,若是实用三角刀或者其他棱边不一的刀具,可旋转裁剪面,从而适应不同的裁剪工艺,实现不同的裁剪效果,而且即使是平刀,也可以进行切割刃的切换,延长刀具的使用寿命。The
所述载台403的底部安装有打磨机构,所述打磨机构位于裁剪刀498末端的一侧,打磨机构包括有液压伸缩杆431、第二电机434、摆臂435以及打磨组件,液压伸缩杆431固定安装在载台403的底部,第二电机434安装在液压伸缩杆431的输出端,第二电机434的输出端与摆臂435连接,打磨组件包括第三电机436、第一打磨轮437和第二打磨轮438,第一打磨轮437和第二打磨轮438均固定安装在第三电机436的输出轴上,打磨组件共设置有 四个,相邻两个打磨组件上下交错安装。打磨机构在进行打磨时,首先开启液压伸缩杆431,将打磨组件下降到合适的高度,再启动第二电机434,第二电机434带动摆臂435进行旋转,将打磨组件移动至裁剪刀498,由于打磨组件上的打磨轮逐渐靠近裁剪刀498进行打磨,由于是多个打磨轮的安装,而且打磨机构也设置有交错安装的多组,在相邻位置形成一定的间隙,所以对于三角刀或者三棱刀均可以进行打磨。A polishing mechanism is installed at the bottom of the
本发明工作原理:The working principle of the invention:
本发明的加工位即载架1,在载架1上通过基座3以及工作台2给裁剪机构4提供一个三轴平移加工机构,从而实现对载架1上纺织布的裁剪。The processing position of the present invention is the
在具体的裁剪工作中,主要有两个调节机构,一是裁剪刀498的高度调节,高度调节主要分为两个部分,第一部分是滑座48的高度调节,该部分调节为粗略调节,主要是对裁剪刀498的快速定位,滑座48的调节通过液压推杆46和轴向滑轨47来实现,液压推杆46推动延伸座45带动滑座48在轴向滑轨47上进行上下移动,从而带动滑座48下端连接的全部机构进行高度调节;第二部分是精度调节,主要通过偏心轮49来实现,通过调节电机带动偏心轮49旋转,在连接杆491以及连接柱的传动下,调节定位台481的高度,从而带动与定位台481连接的裁剪刀498进行适当的位移,第二部分调节幅度较短,并且可由电机进行精确控制。In the specific cutting work, there are mainly two adjustment mechanisms. One is the height adjustment of the cutting
二是裁剪刀498的旋转调节,旋转调节主要由两个结构进行配合实现,一是位于裁剪刀498上端的轴承座492,与轴承座492转动连接的转台直接连接裁剪刀498,此处的转台以及轴承座492均起到配合作用,旋转驱动则由位于裁剪刀498底部的刀座495来实现,在旋转中,马达497在传动齿轮496的作用下带动刀座495进行旋转,裁剪刀498在刀座495内刀槽的限位下跟随刀座495进行旋转。The second is the rotation adjustment of the cutting
最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本 发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is still possible for those skilled in the art to The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention shall be included in the present invention Within the scope of protection.
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| CN201910338108.4A CN110004699A (en) | 2019-04-25 | 2019-04-25 | Weaving cloth production is with tailorring device |
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| CN110004699A (en) * | 2019-04-25 | 2019-07-12 | 常州机电职业技术学院 | Weaving cloth production is with tailorring device |
| CN114147797B (en) * | 2020-09-08 | 2024-02-13 | 安徽优优时尚科技有限公司 | Guide rail structure for cloth cutting machine cutting device |
| CN113026329B (en) * | 2021-03-03 | 2021-10-26 | 嘉兴碧安卡旅游用品股份有限公司 | Automatic sizing and cutting device for production of high-strength tear-resistant polyester luggage |
| CN114603362B (en) * | 2021-12-20 | 2023-06-20 | 南通江中光电有限公司 | Dual-mode elevator pedal processing device |
| CN116180422A (en) * | 2022-12-29 | 2023-05-30 | 南京航空航天大学无锡研究院 | A large-width braided tape cutting device |
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| CN205893774U (en) * | 2016-07-08 | 2017-01-18 | 湖州多恒服饰有限公司 | Novel cloth cutter |
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| JPH05214669A (en) * | 1991-12-14 | 1993-08-24 | Bridgestone Cycle Co | Cutting method for fabric including 'tatami' facing and equipment therefor |
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