US20230375195A1

US20230375195A1 - Branch Unit and Air Conditioning Apparatus

Info

Publication number: US20230375195A1
Application number: US18/247,898
Authority: US
Inventors: Chitose TANAKA
Original assignee: Mitsubishi Electric Corp
Current assignee: Mitsubishi Electric Corp
Priority date: 2020-12-09
Filing date: 2020-12-09
Publication date: 2023-11-23
Also published as: WO2022123689A1; EP4261474A1; CN116507859A; EP4261474A4; JPWO2022123689A1

Abstract

A branch unit includes a first heat exchanger and a second heat exchanger, a first pump, a second pump, a plurality of first ports, a plurality of second ports, a flow path switching unit, a plurality of forward path side heaters, and a plurality of first temperature sensors. The plurality of forward path side heaters are respectively provided for a plurality of forward path side pipes through which a second heat medium is sent to the plurality of first ports. The plurality of first temperature sensors are respectively arranged, at the plurality of forward path side pipes, downstream of the plurality of forward path side heaters.

Description

CROSS-REFERENCE TO RELATED APPLICATION

This application is a U.S. national stage application of PCT/JP2020/045861 filed on Dec. 9, 2020, the contents of which are incorporated herein by reference.

TECHNICAL FIELD

The present disclosure relates to a branch unit and an air conditioning apparatus.

BACKGROUND

Refrigerant leakage may occur when air conditioning equipment has a failure or is discarded. In order to reduce the influence of refrigerant leakage on global environment, it is required to reduce the amount of refrigerant to be charged into the air conditioning equipment. There is known an air conditioning apparatus that uses a chlorofluorocarbon-based refrigerant for heat transfer between an outdoor unit and a branch unit, and uses water or an anti-freezing solution (a brine) for heat transfer between the branch unit and an indoor unit, in order to reduce the amount of refrigerant to be charged. The method for this air conditioning apparatus is called an indirect air conditioning method.
In air conditioning of a large-scale building, there may be a case where a plurality of indoor units are connected to a common outdoor unit, and a plurality of rooms where the plurality of indoor units are respectively installed are owned or used by different owners or users. In such a case, there are some market demands to apportion a power consumption charge of the outdoor unit according to air conditioning capabilities exhibited by the respective indoor units installed in the respective rooms or tenants. In particular, in air conditioning equipment that adopts the indirect air conditioning method, it is relatively easy to measure flow rates and temperatures, and thus systems for apportioning and billing power consumption of the air conditioning equipment have already been widespread in the market.
For example, there is known a method of providing pressure sensors before and after a flow control valve, calculating a flow rate of a heat medium from an opening area of the valve and a differential pressure before and after the valve, and calculating a heat exchange amount (air conditioning capability) using a difference in temperatures of the heat medium at an inlet and an outlet of a heat exchanger (see, for example, Japanese Patent No. 6678837).

PATENT LITERATURE

PTL 1: Japanese Patent No. 6678837

However, in the air conditioning apparatus and the method for calculating the flow rate of the heat medium disclosed in Japanese Patent No. 6678837 (PTL 1), pressure sensors in a number that is at least equal to or more than the number of indoor units are required. Generally, a pressure sensor has a problem that it is more expensive than a temperature sensor or the like.

SUMMARY

The present disclosure relates to a branch unit and an air conditioning apparatus that calculate flow rates using electric heaters and temperature sensors, which are generally less expensive than pressure sensors, in order to solve the aforementioned problem.
The present disclosure relates to a branch unit arranged between a heat source unit using a first heat medium and a plurality of indoor units using a second heat medium. The branch unit includes a first heat exchanger and a second heat exchanger, a first pump, a second pump, a plurality of first ports, a plurality of second ports, a flow path switching unit, a plurality of forward path side heaters, and a plurality of first temperature sensors.
The first heat exchanger and the second heat exchanger are each configured to exchange heat between the first heat medium and the second heat medium. The first pump is configured to send the second heat medium so as to circulate the second heat medium through the first heat exchanger. The second pump is configured to send the second heat medium so as to circulate the second heat medium through the second heat exchanger.
Via each of the plurality of first ports, the second heat medium is sent to one corresponding indoor unit of the plurality of indoor units. Via each of the plurality of second ports, the second heat medium returning from one corresponding indoor unit of the plurality of indoor units is received.
The flow path switching unit is configured to connect each of the plurality of first ports and the plurality of second ports to one of the first heat exchanger and the second heat exchanger.
The plurality of forward path side heaters are respectively provided for a plurality of forward path side pipes through which the second heat medium is sent to the plurality of first ports. The plurality of first temperature sensors are respectively arranged, at the plurality of forward path side pipes, downstream of the plurality of forward path side heaters.
According to the branch unit and the air conditioning apparatus of the present disclosure, it is possible to implement an air conditioning apparatus that can calculate flow rates of a heat medium using electric heaters and temperature sensors which are generally less expensive, and that achieves cost reduction.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a view showing a configuration of an air conditioning apparatus 100 in a first embodiment.

FIG. 2 is a flowchart for illustrating calculation of flow rates and air conditioning capabilities in the first embodiment.

FIG. 3 is a view showing a configuration of an air conditioning apparatus 100A in a variation of the first embodiment.

FIG. 4 is a view showing a configuration of an air conditioning apparatus 200 in a second embodiment.

FIG. 5 is a flowchart for illustrating calculation of flow rates and air conditioning capabilities in the second embodiment.

FIG. 6 is a view showing a configuration of an air conditioning apparatus 200A in a variation of the second embodiment.

FIG. 7 is a view showing a configuration of an air conditioning apparatus 300 in a third embodiment.

FIG. 8 is a view showing a configuration of an air conditioning apparatus 300A in a variation of the third embodiment.

FIG. 9 is a view showing a configuration of an air conditioning apparatus 400 in a fourth embodiment.

FIG. 10 is a view showing a configuration of an air conditioning apparatus 400A in a variation of the fourth embodiment.

FIG. 11 is a flowchart for illustrating control of energization of heaters performed in a fifth embodiment.

DETAILED DESCRIPTION

Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. Although a plurality of embodiments will be described below, it is originally intended from the time of filing the present application to combine configurations described in the embodiments as appropriate. It should be noted that identical or corresponding parts in the drawings will be designated by the same reference characters, and the description thereof will not be repeated.

First Embodiment

FIG. 1 is a view showing a configuration of an air conditioning apparatus 100 in a first embodiment. Air conditioning apparatus 100 has a heat source unit 10, a branch unit 30, and a plurality of indoor units 50 a and 50 b. Heat source unit 10 is usually an outdoor unit arranged outside, and operates as a heat source or a cold source. Although the present embodiment describes an air conditioning apparatus having two indoor units, three or more indoor units may be connected to the heat source unit via the branch unit.
Heat source unit 10 is connected with branch unit 30 by a first pipe 1 and a second pipe 2. Indoor unit 50 a is connected with branch unit 30 by a third pipe 3 a and a fourth pipe 4 a. Indoor unit 50 b is connected with branch unit 30 by a third pipe 3 b and a fourth pipe 4 b.
Heat source unit 10 includes a compressor 11, a six-way valve 12, and an outdoor heat exchanger 13. Six-way valve 12 is configured such that three flow paths are formed therein. Six ports of six-way valve 12 are connected to a pipe 5 on a discharge side of compressor 11, a pipe 6 on a suction side of compressor 11, first pipe 1, second pipe 2, and pipes 7 and 8 at inlet and outlet portions of outdoor heat exchanger 13, respectively.
Indoor unit 50 a includes an indoor heat exchanger 51 a and a flow control valve 52 a. Third pipe 3 a, indoor heat exchanger 51 a, flow control valve 52 a, and fourth pipe 4 a are connected in order between a port PIA and a port P2A of branch unit 30.
Indoor unit 50 b includes an indoor heat exchanger 51 b and a flow control valve 52 b. Third pipe 3 b, indoor heat exchanger 51 b, flow control valve 52 b, and fourth pipe 4 b are connected in order between a port P1B and a port P2B of branch unit 30.
Branch unit 30 includes heat exchangers 61 a and 61 b, as shown in FIG. 1 . Each of heat exchangers 61 a and 61 b performs heat exchange between two fluids. Flow paths through which the two fluids flow within each heat exchanger will be referred to as a primary side flow path and a secondary side flow path, respectively.
As a heat medium flowing through the primary side flow path on a heat source side (hereinafter referred to as a first heat medium), a chlorofluorocarbon-based refrigerant is used. The chlorofluorocarbon-based refrigerant circulates through first pipe 1 and second pipe 2. As a heat medium flowing through the secondary side flow path on a load side (hereinafter referred to as a second heat medium), water or an anti-freezing solution (a brine) is used. The water or the anti-freezing solution circulates through third pipe 3 a, fourth pipe 4 a, third pipe 3 b, and fourth pipe 4 b.
One end of the primary side flow path of heat exchanger 61 a is connected to pipe 1 via an on-off valve 71 a and a port P3, and is connected to pipe 2 via an on-off valve 72 a and a port P4. One end of the primary side flow path of heat exchanger 61 b is connected to pipe 1 via an on-off valve 71 b and port P3, and is connected to pipe 2 via an on-off valve 72 b and port P4.
The other end of the primary side flow path of heat exchanger 61 a and the other end of the primary side flow path of heat exchanger 61 b are connected and joined via flow control valves 62 a and 62 b, respectively, and a junction point thereof is connected to pipe 1 via a first flow control valve 81 and port P3, and to pipe 2 via a second flow control valve 82 and port P4.
Branch unit 30 includes pumps 60 a and 60 b, as shown in FIG. 1 . A discharge port of pump 60 a is connected to one end of the secondary side flow path of heat exchanger 61 a. The other end of the secondary side flow path of heat exchanger 61 a is connected to pipe 3 a via an on-off valve 91, and is connected to pipe 3 b via an on-off valve 93. Further, a suction port of pump 60 a is connected to pipe 4 a via an on-off valve 95, and is connected to pipe 4 b via an on-off valve 97.
An outflow side of pump 60 b goes through a secondary side of heat exchanger 61 b, and thereafter is connected to pipe 3 a via an on-off valve 92, and is connected to pipe 3 b via an on-off valve 94. Further, an inflow side of pump 60 b is connected to pipe 4 a via an on-off valve 96, and is connected to pipe 4 b via an on-off valve 98.
Meanwhile, flow control valves 52 a and 52 b may be respectively arranged on pipes 32 a and 32 b within the branch unit, to which pipes 4 a and 4 b are connected. Further, flow control valves 52 a and 52 b may be respectively arranged on pipes 31 a and 31 b within the branch unit, to which pipes 3 a and 3 b are connected. It should be noted that, if on-off valves 91 to 98 can each adjust an opening area thereof, it is also possible to reduce the number of components as well as cost by causing on-off valves 91 to 98 to provide a flow control function without providing flow control valves 52 a and 52 b.
In air conditioning apparatus 100 in the first embodiment, via heat exchangers 61 a and 61 b within branch unit 30, a primary side as a heat source unit 10 side, and the secondary side as an indoor unit 50 side as well as the load side, are independently provided as separate circuits. Thereby, the first heat medium and the second heat medium, which are separate fluids, can be used as the heat medium on the primary side and the heat medium on the secondary side.
Generally, as the first heat medium on the heat source side, a chlorofluorocarbon-based refrigerant suitable for a vapor compression refrigeration cycle is used. However, the chlorofluorocarbon-based refrigerant is considered problematic in terms of contribution to global warming and flammability, and it is required to reduce the amount of refrigerant to be used and reduce the risk of leakage to a closed space.
Accordingly, by using water or an anti-freezing solution as the second heat medium on the load side, it is possible to reduce the amount of the chlorofluorocarbon-based refrigerant to be used on the primary side, and reduce the risk of refrigerant leakage to an indoor environment which is a closed space.
Further, in air conditioning of a large-scale building, there may be a case where heating is required in an office room, whereas cooling is required in a room in which heat is generated, such as a computer room, a kitchen, and the like. In such a case, there is known an air conditioning apparatus in which each indoor unit can arbitrarily select cooling or heating regardless of the operation state of cooling or heating of another indoor unit. Such an air conditioning apparatus has a configuration in which a plurality of indoor units are connected to a common outdoor unit via a branch unit. Such an air conditioning method by which one air conditioning apparatus can simultaneously operate air conditioning for cooling and air conditioning for heating is referred to as simultaneous cooling and heating method. Air conditioning apparatus 100 adopts such a simultaneous cooling and heating-type air conditioning method.
Air conditioning apparatus 100 has four operation modes, that is, a “full-cooling mode”, a “full-heating mode”, “a first simultaneous cooling and heating operation mode”, and “a second simultaneous cooling and heating operation mode”.
The full-cooling mode is a mode in which both indoor units 50 a and 50 b perform cooling operation. The full-heating mode is a mode in which both indoor units 50 a and 50 b perform heating operation. The first simultaneous cooling and heating operation mode is a mode in which indoor unit 50 a performs cooling operation and indoor unit 50 b performs heating operation. The second simultaneous cooling and heating operation mode is a mode in which indoor unit 50 a performs heating operation and indoor unit 50 b performs cooling operation.
It should be noted that, when there are three or more indoor units, the first simultaneous cooling and heating operation mode may be an operation mode in which cooling is dominant, such as a case where the number of units for cooling operation is more than the number of units for heating operation. The second simultaneous cooling and heating operation mode may be an operation mode in which heating is dominant, such as a case where the number of units for cooling operation is less than the number of units for heating operation.
In the full-cooling mode, three flow paths indicated by solid lines in FIG. 1 are formed within six-way valve 12. In branch unit 30, on-off valves 71 a and 71 b are opened, and on-off valves 72 a and 72 b are closed. Further, flow control valve 81 is closed, and flow control valve 82 is opened. The degree of opening of each of flow control valves 62 a and 62 b is controlled by a controller 70 to correspond to a flow rate of the first heat medium required. Both heat exchangers 61 a and 61 b serve as evaporators, and cool the second heat medium. The cooled second heat medium is distributed to indoor heat exchangers 51 a and 51 b by on-off valves 91 to 98, and cool indoor air.
In the full-heating mode, three flow paths indicated by broken lines in FIG. 1 are formed within six-way valve 12. In branch unit 30, on-off valves 71 a and 71 b are closed, and on-off valves 72 a and 72 b are opened. Further, flow control valve 82 is closed, and flow control valve 81 is opened. The degree of opening of each of flow control valves 62 a and 62 b is controlled by controller 70 to correspond to a flow rate of the first heat medium required. Both heat exchangers 61 a and 61 b serve as condensers, and heat the second heat medium. The heated second heat medium is distributed to indoor heat exchangers 51 a and 51 b by on-off valves 91 to 98, and heat the indoor air.
In the simultaneous cooling and heating operation modes, on-off valves 71 b and 72 a and flow control valves 81 and 82 are closed, and the three flow paths indicated by the solid lines in FIG. 1 are formed within six-way valve 12.
The first heat medium flows from compressor 11, via pipe 7, outdoor heat exchanger 13, pipe 2, and on-off valve 72 b, to reach heat exchanger 61 b serving as a condenser, and expands at flow control valve 62 b and is changed to have a low temperature and a low pressure.
Thereafter, the first heat medium passes through flow control valve 62 a and heat exchanger 61 a serving as an evaporator, flows via on-off valve 71 a, pipe 1, six-way valve 12, and pipe 6, and returns to compressor 11.
In this case, heat exchanger 61 b serves as a heat source for heating, and heat exchanger 61 a serves as a cold source for cooling.
According to whether each of indoor units 50 a and 50 b performs heating operation or cooling operation, on-off valves 91 to 98 switch whether to connect flow paths corresponding to indoor units 50 a and 50 b to the heat source or to the cold source.
In the first simultaneous cooling and heating operation mode, on-off valves 91 to 98 are controlled such that indoor unit 50 a performs cooling operation and indoor unit 50 b performs heating operation, and in the second simultaneous cooling and heating operation mode, on-off valves 91 to 98 are controlled such that indoor unit 50 a performs heating operation and indoor unit 50 b performs cooling operation.
It should be noted that, in simultaneous cooling and heating operation, the flow paths indicated by the broken lines may be formed within six-way valve 12, flow control valves 81 and 82 and on-off valves 71 a and 72 b may be closed, and the first heat medium may flow in order of on-off valve 72 a, heat exchanger 61 a, flow control valves 62 a and 62 b, heat exchanger 61 b, and on-off valve 71 b. In this case, heat exchanger 61 a serves as a heat source for heating, and heat exchanger 61 b serves as a cold source for cooling.
Air conditioning apparatus 100 further includes controller 70. Controller 70 includes a CPU (Central Processing Unit) 71, a memory 72 (a ROM (Read Only Memory) and a RAM (Random Access Memory)), input/output buffers (not shown) for inputting/outputting various signals, and the like. CPU 71 expands programs stored in the ROM onto the RAM or the like and executes the programs. The programs stored in the ROM are programs describing processing procedures of controller 70. According to these programs, controller 70 performs control of devices in air conditioning apparatus 100. This control can be processed not only by software but also by dedicated hardware (electronic circuitry).
Controller 70 may be arranged within a case of one of heat source unit 10, branch unit 30, and indoor units 50 a and 50 b, or may be arranged on a control panel or the like different therefrom.
In the present embodiment, controller 70 receives measurement values of temperature sensors T1, T3, T11, T12, Tai, Tao, Tbi, and Tbo, to perform calculation of a flow rate G of the second heat medium and calculation of an air conditioning capability Q in each of indoor units 50 a and 50 b. Accordingly, controller 70 is desirably arranged within the case of branch unit 30 or on the control panel or the like arranged in the vicinity of branch unit 30.
FIG. 2 is a flowchart for illustrating calculation of flow rates and air conditioning capabilities in the first embodiment. Controller 70 energizes heaters in step S1, calculates flow rates Ga and Gb of the second heat medium flowing through indoor units 50 a and 50 b in step S2, and calculates air conditioning capabilities Qa and Qb of indoor units 50 a and 50 b in step S3.
A method for calculating flow rates Ga and Gb of the second heat medium flowing through indoor units 50 a and 50 b and calculating air conditioning capabilities Qa and Qb of indoor units 50 a and 50 b in the first embodiment will be described below. Flow rates Ga and Gb will be collectively represented as flow rate G, and air conditioning capabilities Qa and Qb will be collectively represented as air conditioning capability Q.
For example, it is assumed that indoor unit 50 a starts cooling operation, heat exchanger 61 a has a low temperature by the action of operation of heat source unit 10, corresponding pump 60 a is driven, on-off valves 91 and 95 are opened, and on-off valves 92 and 96 are closed.
Temperature sensor Tai measures a temperature of the second heat medium that flows out of pump 60 a. Temperature sensor Tao measures a temperature of the second heat medium that flows into a secondary side of heat exchanger 61 a, is cooled, and flows out of heat exchanger 61 a. Thereafter, the second heat medium flows through a forward path side thermal bonding portion within pipe 31 a that connects between port P1A and on-off valve 91 for selecting a secondary side outlet of heat exchanger 61 a. On that occasion, the second heat medium is heated by a heater 201 attached to the forward path side thermal bonding portion. Temperature sensor T1 measures a temperature of the heated second heat medium. The second heat medium thereafter flows through third pipe 3 a and reaches indoor unit 50 a. The temperature of the second heat medium is increased by cooling the indoor air in indoor unit 50 a. Then, the second heat medium flows through fourth pipe 4 a, on-off valve 95, and a return path side intra-unit pipe, and reaches pump 60 a. Temperature sensor T11 measures a temperature of the second heat medium that flows out of indoor unit 50 a.
Here, when heater 201 is an electric heater, a heating amount H (kW) of the second heat medium is determined from power consumption of heater 201. A temperature variation range ΔT (° C.) of the second heat medium is determined from a difference between detection values T1 and Tao of temperature sensor T1 and temperature sensor Tao. Using heating amount H (kW), temperature variation range ΔT=T1−Tao, and a specific heat Cp (kJ/(kg·° C.)) of the heat medium, flow rate G (kg/sec) of the heat medium can be calculated by the following equation (1):
G=H/(Cp·ΔT) (1)
A temperature difference Δθ (° C.) at an inlet and an outlet of indoor unit 50 a is determined from a difference between detection values T1 and T11 of temperature sensor T1 and temperature sensor T11. Using flow rate G (kg/sec) of the heat medium flowing through indoor unit 50 a described above, and temperature difference Δθ=T1−T11, air conditioning capability Q (kW) of indoor unit 50 a can be calculated by the following equation (2):
Q=G·Cp·Δθ (2)
When indoor unit 50 a performs heating operation, even if the heat exchanger having a low temperature changes from heat exchanger 61 a to heat exchanger 61 b due to the operation state of heat source unit 10 and the operation state of another indoor unit 50 b, air conditioning capability Q of each indoor unit can be calculated by the same computing equation.
Unlike the present embodiment, a method for calculating the flow rate of the heat medium using pressure sensors will be considered. In the method using the pressure sensors, it is necessary to arrange the pressure sensors before and after a flow control valve to measure a differential pressure before and after the flow control valve. Generally, there are a configuration in which a flow control valve is attached within an indoor unit, and a configuration in which a flow control valve is attached within a branch unit. The pressure of the second heat medium decreases gradually as it moves in a flow direction within a pipe, due to pressure loss caused by friction against a wall surface within the pipe. Accordingly, in order to calculate the flow rate of the second heat medium with high accuracy, it is more desirable to attach the pressure sensors immediately before and immediately after the flow control valve.
That is, when a flow control valve is attached within an indoor unit, the pressure sensors are also attached within the same indoor unit, and when a flow control valve is attached within a branch unit, the pressure sensors are also attached within the same branch unit.
When a flow control valve is attached within an indoor unit, there is an advantage that fine control of the flow rate of the heat medium according to indoor temperature can be implemented by a microcomputer within the indoor unit. However, it is necessary to transmit information about air conditioning capabilities of respective indoor units for apportioning a power charge to the respective indoor units, to microcomputers of an outdoor unit and a branch unit on each occasion, which may put a pressure on communication capacity.
On the other hand, when a flow control valve is attached within a branch unit, the amount of communication between the branch unit and an indoor unit about control of the flow control valve is reduced, and information about air conditioning capabilities of respective indoor units can be collectively managed for computation at high frequency in the microcomputer within the branch unit. However, it is impossible to obtain information about the indoor units and the indoor temperatures at high frequency from the microcomputers within the indoor units, because it puts a pressure on communication capacity. Thus, fine control of the flow rate of the heat medium according to indoor temperature cannot be implemented.
In the first embodiment, pressure sensors are not used to calculate the flow rate. Accordingly, the method for calculating the flow rate of the heat medium disclosed in the first embodiment is independent of the positions of the flow control valves. In the first embodiment, information required to compute the air conditioning capabilities of the respective indoor units is completed within branch unit 30. Thus, collective management for computation at high frequency in controller 70 provided within branch unit 30 or in the vicinity of branch unit 30 can be implemented, and an air conditioning apparatus system independent of the presence or absence of flow control valves 52 a and 52 b of indoor units 50 a and 50 b can be configured.
FIG. 3 is a view showing a configuration of an air conditioning apparatus 100A in a variation of the first embodiment. Air conditioning apparatus 100A includes a branch unit 30A instead of branch unit 30 in the configuration of air conditioning apparatus 100 in FIG. 1 . Branch unit 30A includes heaters 201A and 202A instead of heaters 201 and 202 in the configuration of branch unit 30 shown in FIG. 1 .
In the configuration in FIG. 1 , heaters 201 and 202 are arranged on a side close to ports PIA and P1B with respect to a flow path switching unit 90. In contrast, in the configuration in FIG. 3 , heaters 201A and 202A are arranged on a side close to first heat exchanger 61 a and second heat exchanger 61 b with respect to flow path switching unit 90, and are each configured to heat both of two branched pipes.
By adopting such an arrangement, it may also be possible to arrange the heaters by utilizing vacant spaces within the branch unit.

Second Embodiment

FIG. 4 is a view showing a configuration of an air conditioning apparatus 200 in a second embodiment. Air conditioning apparatus 200 includes a branch unit 230 instead of branch unit 30, and includes a controller 270 instead of controller 70, in the configuration of air conditioning apparatus 100 in FIG. 1 . Branch unit 230 further includes heaters 203 and 204 and temperature sensors T56 and T78 in the configuration of branch unit 30 shown in FIG. 1 .
That is, branch unit 230 includes heater 203 configured to heat the second heat medium within pipe 32 a connected to fourth pipe 4 a, and heater 204 configured to heat the second heat medium within pipe 32 b connected to fourth pipe 4 b. Temperature sensors T56 and T78 are arranged downstream of heaters 203 and 204, respectively.
In the first embodiment, when indoor unit 50 a or 50 b performs cooling operation, the second heat medium at a low temperature before reaching indoor unit 50 a or 50 b is heated for the purpose of calculating the flow rate, and thereby cooling capability is reduced. In the second embodiment, when an indoor unit performs cooling operation, the second heat medium returning from the indoor unit is heated by a heater attached downstream of the indoor unit, and thereby influence on indoor cooling capability can be eliminated.
FIG. 5 is a flowchart for illustrating calculation of flow rates and air conditioning capabilities in the second embodiment.
Controller 270 determines, in step S11, whether or not indoor unit 50 a performs heating operation. When indoor unit 50 a performs heating operation (YES in S11), controller 270 energizes heater 201 in step S12. When indoor unit 50 a performs cooling operation (NO in S11), controller 270 energizes heater 203 in step S13.
Further, controller 270 determines, in step S14, whether or not indoor unit 50 b performs heating operation. When indoor unit 50 b performs heating operation (YES in S14), controller 270 energizes heater 202 in step S15. When indoor unit 50 b performs cooling operation (NO in S14), controller 270 energizes heater 204 in step S16.
Thereafter, controller 270 calculates flow rates Ga and Gb of the second heat medium flowing through indoor units 50 a and 50 b, respectively, in step S17, and calculates air conditioning capabilities Qa and Qb of indoor units 50 a and 50 b, respectively, in step S18. Since the methods for calculating flow rate G and air conditioning capability Q are the same as those in the first embodiment, the descriptions thereof will not be repeated here.
FIG. 6 is a view showing a configuration of an air conditioning apparatus 200A in a variation of the second embodiment. Air conditioning apparatus 200A includes a branch unit 230A instead of branch unit 230 in the configuration of air conditioning apparatus 200 in FIG. 4 .
In the configuration in FIG. 4 , heaters 201 and 202 are respectively arranged on the side close to ports P1A and P1B with respect to flow path switching unit 90, and heaters 203 and 204 are respectively arranged on a side close to ports P2A and P2B with respect to flow path switching unit 90. In contrast, in the configuration in FIG. 6 , heaters 201 and 202 are arranged on the side close to first heat exchanger 61 a and second heat exchanger 61 b with respect to flow path switching unit 90, and are each configured to heat both of two branched pipes. Similarly, in the configuration in FIG. 6 , heaters 203 and 204 are arranged on a side close to pumps 60 a and 60 b with respect to flow path switching unit 90, and are each configured to heat both of two branched pipes. Temperature sensors T5 and T6 are arranged downstream of heater 203, and temperature sensors T7 and T8 are arranged downstream of heater 204.
By adopting such an arrangement, it may also be possible to arrange the heaters by utilizing vacant spaces within the branch unit.

Third Embodiment

FIG. 7 is a view showing a configuration of an air conditioning apparatus 300 in a third embodiment. Air conditioning apparatus 300 includes a branch unit 330 instead of branch unit 30 in the configuration of air conditioning apparatus 100 in FIG. 1 . It should be noted that FIG. 7 does not show a controller corresponding to controller 70.
Branch unit 330 is configured such that forward path side intra-unit pipes 31 a and 31 b each have a branched portion and a junction portion, and a plurality of flow paths extending in parallel between the branched portion and the junction portion. The flow paths extending in parallel have pipe diameters different from each other, and the flow path having a smaller pipe cross sectional area is configured to be heated by a heater.
Specifically, pipe 31 a has a branched portion and a junction portion, and a first pipe 31 a 1 and a second pipe 31 a 2 connected in parallel between the branched portion and the junction portion. First pipe 31 a 1 and second pipe 31 a 2 have pipe diameters different from each other. Second pipe 31 a 2 has a cross sectional area smaller than that of first pipe 31 a 1. Heater 201 is arranged such that second pipe 31 a 2 having a smaller cross sectional area is heated by heater 201. Temperature sensor T1 is arranged downstream of a portion of second pipe 31 a 2 heated by heater 201.
Similarly, pipe 31 b has a branched portion and a junction portion, and a first pipe 31 b 1 and a second pipe 31 b 2 connected in parallel between the branched portion and the junction portion. First pipe 31 b 1 and second pipe 31 b 2 have pipe diameters different from each other. Second pipe 31 b 2 has a cross sectional area smaller than that of first pipe 31 b 1. Heater 202 is arranged such that second pipe 31 b 2 having a smaller cross sectional area is heated by heater 202. Temperature sensor T3 is arranged downstream of a portion of second pipe 31 b 2 heated by heater 202.
In the first and second embodiments, it is necessary to heat the entire water flow amount flowing through an indoor unit by a heater to increase temperature. In contrast, in the third embodiment, it is only necessary to heat a flow amount of the second heat medium flowing through bypass pipe 31 a 2 having a smaller cross sectional area by heater 201 to increase temperature, and it is only necessary to heat a flow amount of the second heat medium flowing through bypass pipe 31 b 2 by heater 202 to increase temperature. Considering that it is only necessary to heat the second heat medium by the heaters by the same temperature increase range under the condition that the temperature sensors have the same precision and resolution, power consumption of the heaters can be reduced by ratios of bypass flow rates in second pipes 31 a 2 and 31 b 2 to flow rates in first pipes 31 a 1 and 31 b 1.
It should be noted that ratios between intra-pipe cross sectional areas of second pipes 31 a 2 and 31 b 2 (bypass flow paths) and intra-pipe cross sectional areas of first pipes 31 a 1 and 31 b 1 (main flow paths) are known. Since the ratio between the flow rate of the second heat medium within a bypass flow path and the flow rate thereof within a main flow path is equal to the ratio between the intra-pipe cross sectional areas thereof, the flow rate within the main flow path can be determined from the flow rate within the bypass flow path. Therefore, in the third embodiment, when flow rates and air conditioning capabilities of indoor units are computed, power consumption of the heaters can be reduced, in addition to the effect in the first embodiment.
FIG. 8 is a view showing a configuration of an air conditioning apparatus 300A in a variation of the third embodiment. Air conditioning apparatus 300A includes a branch unit 330A instead of branch unit 330 in the configuration of air conditioning apparatus 300 in FIG. 7 .
In the configuration in FIG. 7 , heaters 201 and 202 are respectively arranged on the side close to ports P1A and P1B with respect to flow path switching unit 90. In contrast, in the configuration in FIG. 8 , heaters 201 and 202 are arranged on the side close to first heat exchanger 61 a and second heat exchanger 61 b with respect to flow path switching unit 90, and are each configured to heat both bypass flow paths of two branched pipes.
By adopting such an arrangement, it may also be possible to arrange the heaters by utilizing vacant spaces within the branch unit.

Fourth Embodiment

FIG. 9 is a view showing a configuration of an air conditioning apparatus 400 in a fourth embodiment. The fourth embodiment is a combination of the first to third embodiments. Air conditioning apparatus 400 includes a branch unit 430 instead of branch unit 330 in the configuration of air conditioning apparatus 300 in FIG. 7 . It should be noted that FIG. 9 does not show a controller.
When compared with the configuration of branch unit 330, branch unit 430 is configured such that return path side intra-unit pipes 32 a and 32 b each have a branched portion and a junction portion, and a plurality of flow paths extending in parallel between the branched portion and the junction portion. The flow paths extending in parallel have pipe diameters different from each other, and the flow path having a smaller pipe cross sectional area is configured to be heated by a heater.
Specifically, pipe 32 a has a branched portion and a junction portion, and a first pipe 32 a 1 and a second pipe 32 a 2 connected in parallel between the branched portion and the junction portion. First pipe 32 a 1 and second pipe 32 a 2 have pipe diameters different from each other. Second pipe 32 a 2 has a cross sectional area smaller than that of first pipe 32 a 1. Heater 203 is arranged such that second pipe 32 a 2 having a smaller cross sectional area is heated by heater 203. Temperature sensor T56 is arranged downstream of a portion of second pipe 32 a 2 heated by heater 203.
Similarly, pipe 32 b has a branched portion and a junction portion, and a third pipe 32 b 1 and a fourth pipe 32 b 2 connected in parallel between the branched portion and the junction portion. Third pipe 32 b 1 and fourth pipe 32 b 2 have pipe diameters different from each other. Fourth pipe 32 b 2 has a cross sectional area smaller than that of third pipe 32 b 1. Heater 204 is arranged such that fourth pipe 32 b 2 having a smaller cross sectional area is heated by heater 204. Temperature sensor T78 is arranged downstream of a portion of fourth pipe 32 b 2 heated by heater 204.
With such a configuration, adverse influence of heating by the heaters on the indoor units during cooling can be reduced, and power consumption of the heaters can be reduced.
FIG. 10 is a view showing a configuration of an air conditioning apparatus 400A in a variation of the fourth embodiment. Air conditioning apparatus 400A includes a branch unit 430A instead of branch unit 430 in the configuration of air conditioning apparatus 400 in FIG. 9 .
In the configuration in FIG. 9 , heaters 201 and 202 are respectively arranged on the side close to ports P1A and P1B with respect to flow path switching unit 90, and heaters 203 and 204 are respectively arranged on the side close to ports P2A and P2B with respect to flow path switching unit 90. In contrast, in the configuration in FIG. 10 , heaters 201 and 202 are arranged on the side close to first heat exchanger 61 a and second heat exchanger 61 b with respect to flow path switching unit 90, heaters 203 and 204 are arranged on the side close to pumps 60 a and 60 b with respect to flow path switching unit 90, each heater is configured to heat both bypass flow paths of two branched pipes, and temperature sensors T5, T6, T7, and T8 are arranged downstream of the heaters for the bypass flow paths.
By adopting such an arrangement, it may also be possible to arrange the heaters by utilizing vacant spaces within the branch unit.

Fifth Embodiment

In a fifth embodiment, the controller controls timing at which power is supplied to the heaters in the configurations of the first to fourth embodiments. When all the indoor units do not perform operation, the pumps in the branch unit are also stopped, and it is not necessary to measure the flow rates by the heaters. However, when at least any one of the indoor units performs operation, it is necessary to calculate air conditioning capability of the indoor unit for billing purposes and the like.
In the fifth embodiment, energization of the heaters is controlled even in such a case to reduce power consumption.
FIG. 11 is a flowchart for illustrating control of energization of the heaters performed in the fifth embodiment. In the following, a description will be given of a case where the control is applied to the configuration of the first embodiment in FIG. 1 . It should be noted that the same control can also be applied to the other embodiments.
In step S51, controller 70 determines whether or not air conditioning apparatus 100 is in operation. When air conditioning apparatus 100 is not in operation (NO in S51), the processing of this flowchart is exited. When air conditioning apparatus 100 is in operation (YES in S51), the processing proceeds to step S52.
In step S52, controller 70 determines whether a time for measuring flow rates G has come (or whether flow rates G are being measured) or not.
When the time for measurement has come (YES in S52), the controller energizes heaters 201 and 202 in step S53. Then, in step S55, the controller calculates flow rates G and air conditioning capabilities Q using the equations (1) and (2) in the first embodiment.
On the other hand, when the time for measurement has not come (NO in S52), the controller turns off heaters 201 and 202 in step S54.
The time for measurement in step S52 is a time from a measurement start time to a measurement finish time, and is one minute, for example. Further, measurement is started every 10 minutes, for example, and when the one-minute time for measurement finishes, the heaters are de-energized for the remaining nine minutes. In this case, power consumption of the heaters can be reduced to one tenth even when the indoor units perform operation.
As has been described above, the configuration in the fifth embodiment has a measurement off mode. In the measurement off mode, power supply to all the forward path side heaters (and all the return path side heaters) is stopped while at least one indoor unit is in operation. Since the air conditioning capabilities of the indoor units rarely change significantly and frequently, it is practically unnecessary to constantly compute the air conditioning capabilities by constantly energizing the heaters. In the fifth embodiment, the measurement off mode is provided for a constant time at constant intervals, and energy saving can be achieved by reducing power consumption of the heaters.

CONCLUSION

The embodiments described above will be described again with reference to the drawings.
The present disclosure relates to branch unit 30 arranged between heat source unit 10 using the first heat medium and the plurality of indoor units 50 a and 50 b using the second heat medium. Branch unit 30 shown in FIG. 1 includes first heat exchanger 61 a and second heat exchanger 61 b, first pump 60 a, second pump 60 b, a plurality of first ports P1A and P1B, a plurality of second ports P2A and P2B, flow path switching unit 90, a plurality of forward path side heaters 201 and 202, and a plurality of first temperature sensors T1 and T3.
First heat exchanger 61 a and second heat exchanger 61 b are each configured to exchange heat between the first heat medium and the second heat medium. First pump 60 a is configured to send the second heat medium so as to circulate the second heat medium through first heat exchanger 61 a. Second pump 60 b is configured to send the second heat medium so as to circulate the second heat medium through second heat exchanger 61 b.
Via each of the plurality of first ports P1A and P1B, the second heat medium is able to be sent to one corresponding indoor unit of the plurality of indoor units 50 a and 50 b. Via each of the plurality of second ports P2A and P2B, the second heat medium returning from one corresponding indoor unit of the plurality of indoor units 50 a and 50 b is able to be received.
Flow path switching unit 90 is configured to connect each of the plurality of first ports P1A and P1B and the plurality of second ports P2A and P2B to one of first heat exchanger 61 a and second heat exchanger 61 b.
The plurality of forward path side heaters 201 and 202 are respectively provided for a plurality of forward path side pipes 31 a and 31 b through which the second heat medium is able to be sent to the plurality of first ports PIA and P1B. The plurality of first temperature sensors T1 and T3 are respectively arranged, at the plurality of forward path side pipes 31 a and 31 b, downstream of the plurality of forward path side heaters 201 and 202.
Since flow rates are detected by the temperature sensors and the heaters as described above, the sensors can be arranged with a higher degree of freedom when compared with a case where pressure sensors are used. In particular, since the temperature sensors are collectively arranged in branch unit 30, load of communication between the indoor units and the branch unit is reduced, which is advantageous in terms of performing fine control.
Preferably, as shown in FIG. 7 , in branch unit 330, each of the plurality of forward path side pipes 31 a and 31 b includes first pipe 31 al, 31 b 1 and second pipe 31 a 2, 31 b 2. Second pipes 31 a 2 and 31 b 2 have flow path cross sectional areas smaller than those of first pipes 31 a 1 and 31 b 1, respectively, and are configured to be branched from first pipes 31 a 1 and 31 b 1, respectively, and thereafter join first pipes 31 a 1 and 31 b 1 again, respectively. Each of the plurality of first temperature sensors T1 and T3 and each of the plurality of forward path side heaters 201 and 202 are arranged at second pipe 31 a 2, 31 b 2 corresponding thereto.
With such a configuration, power consumption of forward path side heaters 201 and 202 when detecting the flow rates can be reduced.
Preferably, as shown in FIG. 4 , branch unit 230 further includes a plurality of return path side heaters 203 and 204, and a plurality of second temperature sensors T56 and T78. The plurality of return path side heaters 203 and 204 are respectively provided for a plurality of return path side pipes 32 a and 32 b through which the second heat medium flowing into the plurality of second ports P2A and P2B passes. The plurality of second temperature sensors T56 and T78 are respectively arranged, at the plurality of return path side pipes 32 a and 32 b, downstream of the plurality of return path side heaters 203 and 204.
With such a configuration, when cooling is performed in the indoor units, it is possible to measure the flow rates of the second refrigerant after it flows through the indoor units. Therefore, it is possible to avoid a situation that is disadvantageous for cooling, such as heating the second refrigerant flowing into the indoor units by the heaters during cooling.
Preferably, as shown in FIG. 9 , in branch unit 430, the plurality of return path side pipes 32 a and 32 b include third pipes 32 a 1 and 32 b 1 and fourth pipes 32 a 2 and 32 b 2, respectively. Fourth pipes 32 a 2 and 32 b 2 have flow path cross sectional areas smaller than those of third pipes 32 a 1 and 32 b 1, respectively, and are configured to be branched from third pipes 32 a 1 and 32 b 1, respectively, and thereafter join third pipes 32 a 1 and 32 b 1 again, respectively. Each of the plurality of second temperature sensors T56 and T78 and each of the plurality of return path side heaters 203 and 204 are arranged at fourth pipe 32 a 2, 32 b 2 corresponding thereto.
With such a configuration, power consumption of return path side heaters 203 and 204 when detecting the flow rates can be reduced.
Branch unit 30 further includes controller 70 configured to control first pump 60 a, second pump 60 b, flow path switching unit 90, and the plurality of forward path side heaters 201 and 202. As illustrated in FIG. 11 , controller 70 is configured to repeat a measurement mode and a measurement off mode when at least one of the plurality of indoor units 50 a and 50 b is in operation, the measurement mode being a mode in which at least one of the plurality of forward path side heaters 201 and 202 is turned on to measure flow rate Ga, Gb, the measurement off mode being a mode in which all of the plurality of forward path side heaters 201 and 202 are turned off.
By intermittently detecting the flow rates as described above, power consumption of forward path side heaters 201 and 202 when detecting the flow rates can be reduced.
Preferably, the second heat medium is water or an anti-freezing solution.
In another aspect, the present disclosure relates to an air conditioning apparatus 100, 200, 300, 400 including: any one of branch units 30, 130, 230, 330, and 430; heat source unit 10; and the plurality of indoor units 50 a and 50 b.
It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present disclosure is defined by the scope of the claims, rather than the description of the embodiments described above, and is intended to include any modifications within the scope and meaning equivalent to the scope of the claims.

Claims

1. A branch unit arranged between a heat source unit using a first heat medium and a plurality of indoor units using a second heat medium, the branch unit comprising:

a first heat exchanger and a second heat exchanger each configured to exchange heat between the first heat medium and the second heat medium;

a first pump configured to send the second heat medium so as to circulate the second heat medium through the first heat exchanger;

a second pump configured to send the second heat medium so as to circulate the second heat medium through the second heat exchanger;

a plurality of first ports via each of which the second heat medium is able to be sent to one corresponding indoor unit of the plurality of indoor units;

a plurality of second ports via each of which the second heat medium returning from one corresponding indoor unit of the plurality of indoor units is able to be received;

a flow path switching unit configured to connect each of the plurality of first ports and the plurality of second ports to one of the first heat exchanger and the second heat exchanger;

a plurality of outflow pipe heaters respectively provided for a plurality of outflow pipes through which the second heat medium is able to be sent to the plurality of first ports; and

a plurality of first temperature sensors respectively arranged, at the plurality of outflow pipes, downstream of the plurality of outflow pipe heaters.

2. The branch unit according to claim 1, wherein

each of the plurality of outflow pipes includes

a first pipe, and

a second pipe having a flow path cross sectional area smaller than that of the first pipe, and configured to be branched from the first pipe and thereafter join the first pipe again, and

each of the plurality of first temperature sensors and each of the plurality of outflow pipe heaters are arranged at the second pipe corresponding thereto.

3. The branch unit according to claim 1, further comprising:

a plurality of return path side heaters respectively provided for a plurality of return path side pipes through which the second heat medium flowing into the plurality of second ports passes; and

a plurality of second temperature sensors respectively arranged, at the plurality of return path side pipes, downstream of the plurality of return path side heaters.

4. The branch unit according to claim 3, wherein

each of the plurality of return path side pipes includes

a third pipe, and

a fourth pipe having a flow path cross sectional area smaller than that of the third pipe, and configured to be branched from the third pipe and thereafter join the third pipe again, and

each of the plurality of second temperature sensors and each of the plurality of return path side heaters are arranged at the fourth pipe corresponding thereto.

5. The branch unit according to claim 1, further comprising a controller configured to control the first pump, the second pump, the flow path switching unit, and the plurality of outflow pipe heaters, wherein

the controller is configured to repeat a measurement mode and a measurement off mode when at least one of the plurality of indoor units is in operation, the measurement mode being a mode in which at least one of the plurality of outflow pipe heaters is turned on to measure a flow rate, the measurement off mode being a mode in which all of the plurality of outflow pipe heaters are turned off.

6. The branch unit according to claim 1, wherein the second heat medium is water or an anti-freezing solution.

7. An air conditioning apparatus comprising:

the branch unit according to claim 1;

the heat source unit; and

the plurality of indoor units.