US20220361603A1 - One piece woven medical gown with coating - Google Patents

One piece woven medical gown with coating Download PDF

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Publication number
US20220361603A1
US20220361603A1 US17/322,490 US202117322490A US2022361603A1 US 20220361603 A1 US20220361603 A1 US 20220361603A1 US 202117322490 A US202117322490 A US 202117322490A US 2022361603 A1 US2022361603 A1 US 2022361603A1
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US
United States
Prior art keywords
gown
protection equipment
personal protection
coating
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US17/322,490
Inventor
Ryan Stevens
Jeffery Joseph Burns
Denis Jimmy Joseph Bray
Brian William Parry
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Autoliv ASP Inc
Original Assignee
Autoliv ASP Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Autoliv ASP Inc filed Critical Autoliv ASP Inc
Priority to US17/322,490 priority Critical patent/US20220361603A1/en
Publication of US20220361603A1 publication Critical patent/US20220361603A1/en
Abandoned legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/12—Surgeons' or patients' gowns or dresses
    • A41D13/1209—Surgeons' gowns or dresses
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0035—Protective fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/10—Clothing
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments

Definitions

  • the present invention relates to a gown which may be used as a personal protection equipment (PPE), preferably manufactured using a one piece woven (OPW) process.
  • PPE personal protection equipment
  • OPT one piece woven
  • Gowns are often used in healthcare settings in order to protect the wearer from the spread of infection or illness if the wearer comes in contact with potentially infectious liquid and solid materials. Gowns may also be used to prevent the gown wearer from transferring microorganisms that could harm vulnerable patients such as those with weakened immune systems.
  • the requirements and specifications of a gown are dependent on the end user application and compliance with various standards applicable to gowns. Gowns are classified in various categories depending upon the degree of protection provided.
  • Medical gowns are further classified as non-reusable and reusable. Reusable gowns must demonstrate compliance with performance specifications after a specified number of wash cycles.
  • gowns formed of woven materials require a surface coating, typically a polymer type.
  • the laundering process can compromise the performance of coatings due to mechanical action (abrasion), especially in areas of the woven structure which provide local projections, waviness or peaks in the woven structure.
  • Seamed together components of a gown also create areas where concentrated mechanical action occurs as it produces a stiffening of the fabric in those areas and results in protrusions along the seam lines, which exacerbate performance degradation over wash cycles.
  • woven fabric materials are typically made from flat bulk woven material which is assembled in a so-called cut and sew operation. Bulk material is cut to desired shapes and then assembled along seam lines where mechanical stitching is provided to connect the fabric components.
  • This process in general has been used to produce apparel since the earliest days of mechanical weaving and sewing processes. More recently, a new category of weaving technology has emerged often referred to as “one piece woven”) or “OPV” articles. These processes are also referenced as “3D weaving”. In these processes, in addition to the traditional 2D warp and weft threads or yarns used to make flat goods, additional stitching is provided in the “z” direction, perpendicular to the 2D plane of the fabric. These processes are capable of producing complex three-dimensional fabric articles without seaming together individual fabric components.
  • Various types of apparel can be made in this manner as well as other fabric articles such as side curtain airbags for motor vehicle occupant protection and many other products.
  • a PPE type gown is provided formed using OPW techniques with an outer surface coating.
  • FIG. 1 is a pictorial view of a PPE type gown in accordance with the present invention.
  • FIG. 2 is a cross-sectional view through a portion of the gown shown in FIG. 1 illustrating the woven layers and an outer protective coating layer.
  • gown 10 is illustrated as being in open back type forming frontal torso area A, arms B, and back panels C.
  • Gown 10 has an overall configuration similar to existing medical gowns which are fastened at the back of the wearer.
  • Gown 10 is produced using a fabric 12 formed by OPW technique such that all of the primary features of the gown A, B and C are formed integrally during the weaving process without the requirement of further processing needed to fasten separate fabric components by stitching.
  • This manufacturing technique produces gown 10 without exposed seems which tend to receive substantial mechanical abrasion damage during laundering.
  • FIG. 2 provides a cross-section through a section of the fabric 12 forming gown 10 .
  • fabric 12 illustrates interlaced warp and weft fabric threads 16 and 18 with coating 14 applied on an outer surface of the gown.
  • coating materials can be used.
  • three products from Dow Silicone may be suited including their types 3760, 3730, and 3600.
  • Another coating material option is the Tri-Tex product “Ultraguard”.

Abstract

A personal protection equipment (PPE) gown formed by one piece woven (OPW) techniques. The gown features an outer coating on the fabric to provide required liquid penetration resistance.

Description

    FIELD OF THE INVENTION
  • The present invention relates to a gown which may be used as a personal protection equipment (PPE), preferably manufactured using a one piece woven (OPW) process.
    • BACKGROUND
  • Due to the recent viral pandemic there is a substantial increase in the demand for PPE items including facemasks, gloves and gowns. Gowns are often used in healthcare settings in order to protect the wearer from the spread of infection or illness if the wearer comes in contact with potentially infectious liquid and solid materials. Gowns may also be used to prevent the gown wearer from transferring microorganisms that could harm vulnerable patients such as those with weakened immune systems. The requirements and specifications of a gown are dependent on the end user application and compliance with various standards applicable to gowns. Gowns are classified in various categories depending upon the degree of protection provided. In Europe, specification levels of medical gowns are best described in ISO BS EN 13795 which includes test associated with microbial penetration, cleanliness, microbial/bio burden, particle release, liquid penetration and bursting strength. In North America, medical gowns are classified with respect to liquid barrier performance as Level 1-Minimal Risk (e.g. basic medical care), Level 2-Low Risk (e.g. blood draw, suturing), Level 3-Moderate Risk (e.g. arterial blood draw), and Level 4-High Risk (e.g. surgery). Each level is associated with a different set of testing and validation requirements. Another set of standards in North America is established by ASTM F2407 with requirements concerning tensile strength, tear resistance, seem strength, lint generation and water vapor transmission.
  • Medical gowns are further classified as non-reusable and reusable. Reusable gowns must demonstrate compliance with performance specifications after a specified number of wash cycles. In practice, were high levels of liquid barrier performance are required, gowns formed of woven materials require a surface coating, typically a polymer type. The laundering process can compromise the performance of coatings due to mechanical action (abrasion), especially in areas of the woven structure which provide local projections, waviness or peaks in the woven structure. Seamed together components of a gown also create areas where concentrated mechanical action occurs as it produces a stiffening of the fabric in those areas and results in protrusions along the seam lines, which exacerbate performance degradation over wash cycles.
  • Gowns formed of woven fabric materials are typically made from flat bulk woven material which is assembled in a so-called cut and sew operation. Bulk material is cut to desired shapes and then assembled along seam lines where mechanical stitching is provided to connect the fabric components. This process in general has been used to produce apparel since the earliest days of mechanical weaving and sewing processes. More recently, a new category of weaving technology has emerged often referred to as “one piece woven”) or “OPV” articles. These processes are also referenced as “3D weaving”. In these processes, in addition to the traditional 2D warp and weft threads or yarns used to make flat goods, additional stitching is provided in the “z” direction, perpendicular to the 2D plane of the fabric. These processes are capable of producing complex three-dimensional fabric articles without seaming together individual fabric components. Various types of apparel can be made in this manner as well as other fabric articles such as side curtain airbags for motor vehicle occupant protection and many other products.
  • There is a continued need in the field of PPE gowns to provide gowns capable of meeting high levels of protection for the wearer and which can be subject to numerous laundering cycles while continuing to meet product performance standards.
    • SUMMARY
  • In accordance with the present invention, a PPE type gown is provided formed using OPW techniques with an outer surface coating.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a pictorial view of a PPE type gown in accordance with the present invention.
  • FIG. 2 is a cross-sectional view through a portion of the gown shown in FIG. 1 illustrating the woven layers and an outer protective coating layer.
    •  DETAILED DESCRIPTION
  • Referring to FIG. 1, gown 10 is illustrated as being in open back type forming frontal torso area A, arms B, and back panels C. Gown 10 has an overall configuration similar to existing medical gowns which are fastened at the back of the wearer.
  • Gown 10 is produced using a fabric 12 formed by OPW technique such that all of the primary features of the gown A, B and C are formed integrally during the weaving process without the requirement of further processing needed to fasten separate fabric components by stitching. This manufacturing technique produces gown 10 without exposed seems which tend to receive substantial mechanical abrasion damage during laundering.
  • FIG. 2 provides a cross-section through a section of the fabric 12 forming gown 10. As shown, fabric 12 illustrates interlaced warp and weft fabric threads 16 and 18 with coating 14 applied on an outer surface of the gown. Numerous examples of coating materials can be used. For example, three products from Dow Silicone may be suited including their types 3760, 3730, and 3600. Another coating material option is the Tri-Tex product “Ultraguard”.
  • While the above description constitutes the preferred embodiment of the present invention, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope and fair meaning of the accompanying claims.

Claims (5)

1. A personal protection equipment gown comprising,
a fabric material produced by a one piece woven technique integrally forming a front panel, a pair of arm pieces, and one or more back panels, and
a polymeric coating applied to an outer surface of the fabric material.
2. The personal protection equipment gown in accordance with claim 1 further comprising, a pair of the back panels are formed.
3. The personal protection equipment gown in accordance with claim 1 further comprising, the polymeric coating is a silicone-based material.
4. The personal protection equipment gown in accordance with claim 1 further comprising, the polymeric coating is one Dow Silicone types 3760, 3730, and 3600
5. The personal protection equipment gown in accordance with claim 1 further comprising, the polymeric coating is a Tri-Tex “Ultraguard”.
US17/322,490 2021-05-17 2021-05-17 One piece woven medical gown with coating Abandoned US20220361603A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/322,490 US20220361603A1 (en) 2021-05-17 2021-05-17 One piece woven medical gown with coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US17/322,490 US20220361603A1 (en) 2021-05-17 2021-05-17 One piece woven medical gown with coating

Publications (1)

Publication Number Publication Date
US20220361603A1 true US20220361603A1 (en) 2022-11-17

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Family Applications (1)

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Citations (45)

* Cited by examiner, † Cited by third party
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US1093616A (en) * 1911-07-20 1914-04-21 Kleinert I B Rubber Co Sanitary garment-protector.
US1252268A (en) * 1916-06-24 1918-01-01 Universal Patents Company Woven carrier.
US1670366A (en) * 1925-09-16 1928-05-22 Caoutchouc Manfacture Soc Du Elastic woven fabric and method of weaving it
US2136742A (en) * 1937-10-08 1938-11-15 Henry M Herbener Garter, girdle, brassiere, or like garment
US2532532A (en) * 1948-03-18 1950-12-05 Rena G Baldrica Underskirt
US3056410A (en) * 1959-11-09 1962-10-02 Pierson Alma Corset structure
US3141461A (en) * 1961-06-23 1964-07-21 George D Farris Infant's breech cloth
US3357435A (en) * 1965-10-15 1967-12-12 Stephanie F Enrico Three-in-one maternity garment
US4205679A (en) * 1976-07-23 1980-06-03 Johnson & Johnson Disposable undergarment
US4411025A (en) * 1982-12-22 1983-10-25 Moldex/Metric Products, Inc. Combined chest piece and shoulder pad
US4668545A (en) * 1984-09-14 1987-05-26 Raychem Corp. Articles comprising shaped woven fabrics
US5001785A (en) * 1989-05-09 1991-03-26 Standard Textile Company, Inc. Hospital-type gown having improved cuffs on the sleeves thereof
US5007112A (en) * 1989-11-30 1991-04-16 E. I. Du Pont De Nemours And Company Protective coveralls with improved ventilation
US5170506A (en) * 1991-06-27 1992-12-15 E. I. Du Pont De Nemours And Company Ventilated protective garment adapted for reaching overhead
US5215816A (en) * 1991-06-17 1993-06-01 Teijin Limited Hospital textile
US5279287A (en) * 1989-12-29 1994-01-18 E. I. Du Pont De Nemours And Company Coveralls for protection against flash fires
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US5592977A (en) * 1992-12-15 1997-01-14 Kikuchi Web Tech Co., Ltd. Multi-layered woven belt with rope shaped portion
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US20130106085A1 (en) * 2010-07-13 2013-05-02 Altay Kismir Airbag
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US9241516B2 (en) * 2011-03-03 2016-01-26 Nike, Inc. Sports garments with enhanced visual and/or moisture management properties
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US20170233906A1 (en) * 2016-02-15 2017-08-17 Yu Chen Hwang Seamless Double Layered Porous Woven Structure
US20170295860A1 (en) * 2016-04-13 2017-10-19 NuDown, Inc. Inflatable Garment with Lightweight Air Pump and Method of Use
US20170304815A1 (en) * 2014-09-09 2017-10-26 David John Vachon Antimicrobial And Biological Active Polymer Composites And Related Methods, Materials and Devices
US20190037783A1 (en) * 2016-01-29 2019-02-07 Mark Banister Irrigation water conservation material, water remediation material, methods and applications
US20200063298A1 (en) * 2017-05-02 2020-02-27 Invista North America S.A.R.L. Low permeability and high strength woven fabric and methods of making the same
US20210360993A1 (en) * 2018-12-05 2021-11-25 Alpinestars Research S.p.A. Wearable airbag device
US20220136168A1 (en) * 2011-07-18 2022-05-05 Lakeland Industries, Inc. Process for producing polyvinyl alcohol articles
US20220205170A1 (en) * 2020-12-28 2022-06-30 Standard Textile Co., Inc. Coated barrier fabric for a reusable medical product
US11377259B1 (en) * 2015-06-22 2022-07-05 Universal Tech Corporation Protective articles comprising an adhesive and cohesive thermoset viscoelastic polymer

Patent Citations (46)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1093616A (en) * 1911-07-20 1914-04-21 Kleinert I B Rubber Co Sanitary garment-protector.
US1252268A (en) * 1916-06-24 1918-01-01 Universal Patents Company Woven carrier.
US1670366A (en) * 1925-09-16 1928-05-22 Caoutchouc Manfacture Soc Du Elastic woven fabric and method of weaving it
US2136742A (en) * 1937-10-08 1938-11-15 Henry M Herbener Garter, girdle, brassiere, or like garment
US2532532A (en) * 1948-03-18 1950-12-05 Rena G Baldrica Underskirt
US3056410A (en) * 1959-11-09 1962-10-02 Pierson Alma Corset structure
US3141461A (en) * 1961-06-23 1964-07-21 George D Farris Infant's breech cloth
US3357435A (en) * 1965-10-15 1967-12-12 Stephanie F Enrico Three-in-one maternity garment
US4205679A (en) * 1976-07-23 1980-06-03 Johnson & Johnson Disposable undergarment
US4411025A (en) * 1982-12-22 1983-10-25 Moldex/Metric Products, Inc. Combined chest piece and shoulder pad
US4668545A (en) * 1984-09-14 1987-05-26 Raychem Corp. Articles comprising shaped woven fabrics
US5001785A (en) * 1989-05-09 1991-03-26 Standard Textile Company, Inc. Hospital-type gown having improved cuffs on the sleeves thereof
US5007112A (en) * 1989-11-30 1991-04-16 E. I. Du Pont De Nemours And Company Protective coveralls with improved ventilation
US5279287A (en) * 1989-12-29 1994-01-18 E. I. Du Pont De Nemours And Company Coveralls for protection against flash fires
US5424117A (en) * 1990-06-29 1995-06-13 Standard Textile Co. Inc. Fabrics for surgical gowns and the like and method of making same and textile products made therefrom
US5215816A (en) * 1991-06-17 1993-06-01 Teijin Limited Hospital textile
US5170506A (en) * 1991-06-27 1992-12-15 E. I. Du Pont De Nemours And Company Ventilated protective garment adapted for reaching overhead
US5592977A (en) * 1992-12-15 1997-01-14 Kikuchi Web Tech Co., Ltd. Multi-layered woven belt with rope shaped portion
US5694645A (en) * 1996-04-02 1997-12-09 Triplette; Walter W. Fencing garments made from stretchable, electrically conductive fabric
US5800514A (en) * 1996-05-24 1998-09-01 Meadox Medicals, Inc. Shaped woven tubular soft-tissue prostheses and methods of manufacturing
US5879500A (en) * 1996-06-21 1999-03-09 Herrin; Robert M. Disposable undergarment forming apparatus and method of forming same
US6145551A (en) * 1997-09-22 2000-11-14 Georgia Tech Research Corp. Full-fashioned weaving process for production of a woven garment with intelligence capability
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US20090320177A1 (en) * 2008-06-30 2009-12-31 Brian Lin Gown with secure fit and comfort feature
US8733788B2 (en) * 2010-04-09 2014-05-27 Autoliv Development Ab Inflatable airbag and a method for making the same
US20130106085A1 (en) * 2010-07-13 2013-05-02 Altay Kismir Airbag
US9241516B2 (en) * 2011-03-03 2016-01-26 Nike, Inc. Sports garments with enhanced visual and/or moisture management properties
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US20140182038A1 (en) * 2013-03-19 2014-07-03 Yuval Hirsch Ergonomic Garment with Cut and Shearing Resistant Strapping and an Adjustable Girth and Lock
US20150208733A1 (en) * 2014-01-28 2015-07-30 Winfield Gilbert James Contoured buttocks enhancing and tummy slimming hosiery and foundation garment
US20170174170A1 (en) * 2014-04-30 2017-06-22 Trw Automotive Gmbh Inflatable airbag for protecting a person, and airbag module, vehicle parts and vehicle occupant restraint system having such an airbag
US20170304815A1 (en) * 2014-09-09 2017-10-26 David John Vachon Antimicrobial And Biological Active Polymer Composites And Related Methods, Materials and Devices
US11377259B1 (en) * 2015-06-22 2022-07-05 Universal Tech Corporation Protective articles comprising an adhesive and cohesive thermoset viscoelastic polymer
US20190037783A1 (en) * 2016-01-29 2019-02-07 Mark Banister Irrigation water conservation material, water remediation material, methods and applications
US20170233906A1 (en) * 2016-02-15 2017-08-17 Yu Chen Hwang Seamless Double Layered Porous Woven Structure
US20170295860A1 (en) * 2016-04-13 2017-10-19 NuDown, Inc. Inflatable Garment with Lightweight Air Pump and Method of Use
US20200063298A1 (en) * 2017-05-02 2020-02-27 Invista North America S.A.R.L. Low permeability and high strength woven fabric and methods of making the same
US20210360993A1 (en) * 2018-12-05 2021-11-25 Alpinestars Research S.p.A. Wearable airbag device
US20220205170A1 (en) * 2020-12-28 2022-06-30 Standard Textile Co., Inc. Coated barrier fabric for a reusable medical product

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