US20210189299A1 - Parts-washing method - Google Patents

Parts-washing method Download PDF

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Publication number
US20210189299A1
US20210189299A1 US16/769,221 US201816769221A US2021189299A1 US 20210189299 A1 US20210189299 A1 US 20210189299A1 US 201816769221 A US201816769221 A US 201816769221A US 2021189299 A1 US2021189299 A1 US 2021189299A1
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Prior art keywords
parts
cleaning composition
aqueous liquid
washing method
liquid cleaning
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US16/769,221
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English (en)
Inventor
Tom SANDS
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Safe Solvents Europe Ltd
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Safe Solvents Europe Ltd
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Publication of US20210189299A1 publication Critical patent/US20210189299A1/en
Abandoned legal-status Critical Current

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    • C11D11/0076—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/003—Cleaning involving contact with foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/006—Cabinets or cupboards specially adapted for cleaning articles by hand
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02—Cleaning by the force of jets or sprays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/38—Cationic compounds
    • C11D1/52—Carboxylic amides, alkylolamides or imides or their condensation products with alkylene oxides
    • C11D1/526—Carboxylic amides (R1-CO-NR2R3), where R1, R2 or R3 are polyalkoxylated
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/72—Ethers of polyoxyalkylene glycols
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/722—Ethers of polyoxyalkylene glycols having mixed oxyalkylene groups; Polyalkoxylated fatty alcohols or polyalkoxylated alkylaryl alcohols with mixed oxyalkylele groups
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/825—Mixtures of compounds all of which are non-ionic
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/83—Mixtures of non-ionic with anionic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/86—Mixtures of anionic, cationic, and non-ionic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/88—Ampholytes; Electroneutral compounds
    • C11D1/94—Mixtures with anionic, cationic or non-ionic compounds
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D10/00—Compositions of detergents, not provided for by one single preceding group
    • C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
    • C11D10/042—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap based on anionic surface-active compounds and soap
    • C11D11/0029—
    • C11D11/007—
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/37—Polymers
    • C11D3/3703—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/373—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicones
    • C11D3/3738—Alkoxylated silicones
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10—Objects to be cleaned
    • C11D2111/14—Hard surfaces
    • C11D2111/16—Metals
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/40—Specific cleaning or washing processes
    • C11D2111/46—Specific cleaning or washing processes applying energy, e.g. irradiation
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/40—Specific cleaning or washing processes
    • C11D2111/48—Regeneration of cleaning solutions

Definitions

  • a parts washer is an apparatus used to remove contaminants, for example, dirt, grime, carbon deposits, oil, grease, ink, paint, and corrosion from workpieces.
  • Parts washers are used in manufacturing, maintenance and repair processes.
  • Parts washers may be used in, for example, garages, workshops and factories to clean parts for, for example, assembly, inspection, surface treatment, packaging, re-use and/or distribution.
  • Organic solvents may be effective at removing oils, grease and dirt during the washing process. However, they tend to be volatile and can present safety concerns, particularly when used in confined spaces. Moreover, the disposal of spent organic solvent may give rise to environmental concerns.
  • parts washers have been developed, which rely on the use of aqueous cleaning compositions.
  • a part(s) is contacted with an aqueous cleaning composition at elevated temperature of at least 65 degrees C. Elevated temperatures are considered necessary for effective cleaning.
  • Oily components from the part are emulsified by the aqueous cleaning composition forming an oil-in-water emulsion, which may be re-circulated and re-used several times before disposal.
  • FIG. 1 is a 3-dimensional view of the parts washer for use in a method according to one embodiment of the present invention
  • FIG. 2 is a schematic view of a cross-section through the parts washer shown in FIG. 1 ;
  • FIG. 3 is another illustration showing a further view of the parts washer of FIGS. 1 and 2 ;
  • a parts-washing method comprising:
  • a part or parts is contacted with an aqueous liquid cleaning composition at a temperature of less than 45 degrees C.
  • aqueous liquid cleaning compositions are heated to temperatures of at least 65 degrees prior to use.
  • the aqueous liquid cleaning composition may be used to remove contaminants from the part to be cleaned.
  • soluble contaminants may dissolve in the aqueous liquid cleaning composition, while other contaminants may be emulsified, dispersed or suspended in the aqueous liquid cleaning composition.
  • the spent aqueous liquid cleaning composition may be removed from the contact zone and passed to a separation housing.
  • the aqueous liquid cleaning composition may be allowed to settle under gravity. This separation causes the aqueous liquid cleaning composition to separate to form an upper oily phase, an intermediate aqueous phase and a lower particulate phase.
  • the separation step occurs at a temperature of less than 45 degrees C.
  • the separation may be carried out at e.g. the ambient temperature of the surroundings and/or without heating.
  • separation may be facilitated under temperature conditions of e.g. less than 45 degrees.
  • Such temperature conditions may facilitate the coalescence of oil droplets dispersed in the aqueous liquid cleaning composition to form an upper oily phase. This contrasts with prior art methods, in which oil is retained in the cleaning composition as a dispersion or emulsion.
  • the contacting step and separation steps occur within 10 degrees C., preferably within 5 degrees C., more preferably within 2 degrees C. of on another.
  • the contacting step and separation steps occur at substantially the same temperature.
  • the intermediate aqueous phase in the separation housing is withdrawn for use as the aqueous liquid cleaning composition in the contact zone.
  • the contaminant level within the intermediate aqueous phase may be kept relatively low. This can prolong the longevity of the composition, allowing the aqueous liquid cleaning composition to maintain its efficacy for longer. Accordingly, the composition may be re-circulated and re-used a plurality of times before having to be replaced.
  • step a) of the method of the present disclosure involves contacting a part to be cleaned with an aqueous liquid cleaning composition in a contact zone.
  • the contacting step occurs at temperatures of less than 45 degrees C.
  • the part is contacted with the aqueous liquid cleaning composition in the contact zone at a temperature of 10 to 35 degrees C.
  • the part may be contacted with the aqueous liquid composition at a temperature of 15 to 30 degrees C., for instance, 20 to 25 degrees C.
  • the aqueous cleaning composition may be contacted with the part at the ambient temperature of the surroundings.
  • the aqueous cleaning composition is not heated prior to contact with the part in the contact zone.
  • the contact zone may comprise a contact reservoir.
  • a part to be cleaned may be positioned within the reservoir, while the aqueous liquid cleaning composition is directed onto the part, for example, using a tap or nozzle.
  • the aqueous liquid cleaning composition may be delivered at pressure, for example, together with compressed gas (e.g. air).
  • the nozzle may be used to deliver the aqueous liquid cleaning composition at pressures of up to 2000 psi, for example, 500 to 1800 psi. In some embodiments, the pressure may be used to deliver the composition as a foam.
  • the part may be scrubbed, for example, manually to facilitate cleaning.
  • the contact reservoir may comprise an outlet through which spent aqueous liquid cleaning composition may be withdrawn and transferred to the separation housing.
  • the contact reservoir may comprise a soaking bath or tank.
  • the soaking bath may be at least partially filled with the aqueous liquid cleaning composition.
  • a part to be cleaned may be immersed or partly immersed in the aqueous liquid cleaning composition and, for example, allowed to soak for a length of time. During this soaking step, the part may be scrubbed, for example, manually.
  • the aqueous liquid cleaning composition may be agitated, for example, mechanically to induce shear forces around the part to be cleaned.
  • ultrasonic waves are propagated through the aqueous liquid cleaning composition to enhance the cleaning effect.
  • ultrasound may be propagated at a frequency of 20 to 60 Hz, for example, 28 to 40 Hz.
  • the ultrasound may be propagated at a power of 1000 to 10,000 W, for example 2000 to 6000 W.
  • the contact reservoir may take the form of a contact chamber.
  • a nozzle may be positioned within the contact chamber.
  • the nozzle is configured to fit into an opening of the part to be cleaned.
  • the nozzle may be configured to fit into the outlet of the spray gun to direct aqueous liquid cleaning composition into the interior of the gun.
  • the contact chamber may be a jet-wash chamber, where the liquid aqueous cleaning composition is delivered through a spray nozzle under pressure.
  • the liquid aqueous cleaning composition is delivered as a foam.
  • the foam may have the requisite stiffness and mechanical integrity to provide an enhanced cleaning effect.
  • the foam may be generated by delivering the composition under pressure. Used foam may collect at the base of the contact chamber, where it preferably collapses and drains through an outlet at the base of the chamber as a liquid.
  • aqueous liquid cleaning composition is passed from the contact zone to a separation housing in step b).
  • the aqueous liquid cleaning composition may be withdrawn through an outlet(s) in the contact zone, for example, under gravity.
  • the aqueous liquid cleaning composition is then separated in the separation housing in step c) to form an upper oily phase, an intermediate aqueous phase and a lower particulate phase.
  • the aqueous liquid cleaning composition may be transferred from the contact zone to the separation housing under gravity and/or using a pump.
  • the aqueous liquid cleaning composition may be allowed to settle under gravity. This separation causes the aqueous liquid cleaning composition to separate to form an upper oily phase, an intermediate aqueous phase and a lower particulate phase.
  • the separation step occurs at a temperature of less than 45 degrees C.
  • the separation may be carried out at e.g. the ambient temperature of the surroundings and/or without heating.
  • the separation is carried out at a temperature of 10 to 35 degrees C., more preferably 15 to 30 degrees C., for instance, 20 to 25 degrees C.
  • the contacting step and separation steps occur within 10 degrees C., preferably within 5 degrees C., more preferably within 2 degrees C. of on another.
  • the contacting step and separation steps occur at substantially the same temperature.
  • the intermediate aqueous phase may be withdrawn and re-used in the contacting step.
  • the intermediate aqueous phase may be filtered prior to re-use.
  • the separation housing may be provided with an outlet for withdrawal of the intermediate aqueous phase.
  • the outlet may be positioned in a wall of the separation housing.
  • the outlet may be positioned at a height that allows the intermediate aqueous phase to be withdrawn with, for example, a reduced risk of contamination with the lower particulate phase or oily phase.
  • a filter may be placed in or adjacent the outlet in the housing.
  • the separation housing may comprise a filter housing for containing the filter.
  • the intermediate aqueous phase may be withdrawn through the outlet of the separation housing and passed through the filter in the filter housing prior to being re-used in the contact zone.
  • the intermediate aqueous phase may be transferred to the contact zone using, for example, a pump.
  • the filter may comprise a porous substrate (e.g. a porous foam substrate).
  • the porous substrate may comprise 15 to 45 pores per inch (ppi), for example, 30 pores per inch.
  • the porous substrate may be positioned between perforated sheets of, for example, stainless steel mesh.
  • the intermediate aqueous phase may be passed through the filter so that any suspended particles are removed prior to re-use. This may be important in embodiments where the intermediate aqueous phase is pumped from the separation housing to the contact zone, as suspended particles may be detrimental to the function of the pump.
  • the lower particulate phase may be removed from the separation housing.
  • the separation housing comprises a base portion and an outlet, said base portion being configured to facilitate withdrawal of the lower particulate phase through the outlet.
  • the base portion may be angled, for example, direct the lower particulate phase towards the outlet.
  • a waste collection unit may be placed in fluid communication with the outlet, allowing the lower particulate phase to be collected.
  • the collected lower particulate phase may be disposed of, as required.
  • the aqueous liquid cleaning composition may need to be replaced with a fresh composition.
  • the contents of the separation housing may need to be remove.
  • the upper oily phase may be removed, for instance, by skimming. Any lower particulate phase separated in the waste collection unit may be disposed of.
  • the remaining intermediate aqueous phase may also be disposed or, alternatively, used as a cleaning liquid for alternative applications.
  • Fresh aqueous liquid cleaning composition may then be introduced into the separation housing.
  • Each batch of fresh aqueous liquid composition may be re-used for a prolonged period of time, for example, 1 to 30 weeks, preferably 2 to 20 weeks, most preferably 4 to 12 weeks.
  • any suitable part may be washed in the method of the present disclosure.
  • one or more parts may be contacted with the aqueous liquid cleaning composition in the contact zone at a given time.
  • suitable parts include work pieces.
  • suitable parts may be formed at least in part of metal.
  • suitable parts include machine parts, automotive and other vehicle parts, spray guns and engine blocks. Specific examples include gear boxes, bearings, drive chains, callipers, drum discs, cogs, nuts, bolts and washers.
  • the cleaning composition employed in the method of the present disclosure comprises at least one alkoxylate surfactant.
  • the composition comprises a blend of alkoxylate surfactants.
  • the composition comprises at least two alkoxylate surfactants.
  • the total amount of alkoxylate surfactant(s) in the composition may be 1 to 20 weight %, for example, 2 to 10 weight %, preferably 3 to 8 weight % based on the total weight of the composition.
  • Any suitable alkoxylate surfactant may be employed.
  • An example of a class of non-ionic surfactants is ethoxylated non-ionic surfactants prepared by the reaction of a monohydroxy alkanol or alkylphenol with 2 to 20 carbon atoms.
  • the surfactants Preferably have at least 1 mole of ethylene oxide per mole of alcohol or alkylphenol.
  • the surfactant may be a linear chain fatty alcohol with 16-20 carbon atoms and at least 12 moles, particularly preferred at least 16 and still more preferred at least 20 moles, of ethylene oxide per mole of alcohol.
  • the surfactant additionally may comprise propylene oxide units in the molecule.
  • these PO units constitute up to 25% by weight, preferably up to 20% by weight and still more preferably up to 15% by weight of the overall molecular weight of the non-ionic surfactant.
  • Surfactants which are ethoxylated mono-hydroxy alkanols or alkylphenols, which additionally comprises polyoxyethylene-polyoxypropylene block copolymer units may also be used.
  • the alcohol or alkylphenol portion of such surfactants may constitute more than 30% by weight, preferably more than 50% by weight, more preferably more than 70% by weight of the overall molecular weight of the non-ionic surfactant.
  • Another class of suitable surfactants includes reverse block copolymers of polyoxyethylene and polyoxypropylene and block copolymers of polyoxyethylene and polyoxypropylene initiated with trimethylolpropane.
  • R 1 O[CH 2 CH(CH 3 )O] X [CH 2 CH 2 O] Y [CH 2 CH(OH)R 2 ], where R 1 represents a linear or branched chain aliphatic hydrocarbon group with 4-18 carbon atoms or mixtures thereof, R 2 represents a linear or branched chain aliphatic hydrocarbon group with 2-26 carbon atoms or mixtures thereof, x is a value between 0.5 and 1.5 and y is a value of at least 15.
  • the alkoxylate is an ethoxylated surfactant.
  • Suitable examples include alkoxylated surfactants prepared by the alkoxylation (e.g. ethoxylation) of an alcohol.
  • suitable alcohols include alcohols of the formula R—OH, wherein R is an alkyl group having 1 to 30 carbon atoms, preferably 2 to 20 carbon atoms, more preferably 5 to 15 carbon atoms or 9 to 11 carbon atoms.
  • the alkyl group may be a linear alkyl group.
  • the alcohol may be alkoxylated (e.g. ethoxylated) with 1 to 15 moles of alkylene oxide (e.g. ethylene oxide) per mole of alcohol, for example, 2 to 10 moles of alkylene oxide (e.g. ethylene oxide) per mole of alcohol, preferably 2 to 8 moles of alkylene oxide (e.g. ethylene oxide) per mole of alcohol.
  • alkylene oxide e.g. ethylene oxide
  • alkylene oxide e.g. ethylene oxide
  • ethylene oxide e.g. ethylene oxide
  • the cleaning composition comprises at least two ethoxylated alcohol surfactants.
  • the ethoxylated alcohol surfactants may each be an ethoxylated C 6 to C 20 alcohol, preferably a C 8 to C 15 alcohol.
  • the molar amount of ethylene oxide per mole of alcohol in each of the ethoxylated alcohol surfactants may be different.
  • each alcohol may be ethoxylated with 2 to 8 moles of ethylene oxide per mole of alcohol.
  • the cleaning composition may further comprise an anionic surfactant.
  • Any suitable anionic surfactant may be employed. Examples include linear alkylbenzene sulfonates, alcohol ether sulphates, secondary alkane sulphates and alcohol sulphates. Other examples include sulfosuccinates, for instance, dioctyl sodium sulfosuccinate. Other examples include sarcosinates, for instance, sodium lauroyl sarcosinate.
  • the anionic surfactant when present, may be used in an amount of 0.1 to 5 weight %, preferably 1 to 3 weight % of the composition.
  • the weight ratio of the total amount of anionic surfactant to the total amount of alkoxylate may be less than 1.
  • the weight ratio of the total amount of anionic surfactant to the total amount of alkoxylate may be 1:1 to 1:10, preferably 1:2 to 1:8.
  • the cleaning composition comprises water.
  • Water may be present in an amount of at least 50 weight %, preferably at least 60 weight %, more preferably at least 70 weight %, and yet more preferably at least 75 weight % or 80 weight % of the composition.
  • the cleaning composition may further include an organic co-solvent, for example, a glycol ether or alcohol co-solvent.
  • an organic co-solvent for example, a glycol ether or alcohol co-solvent.
  • the organic co-solvent is used in an amount of less than 15 weight %, preferably less than 10 weight %.
  • the cleaning composition comprises 0 to 10 weight % of a glycol ether solvent.
  • cleaning composition may include a chelating agent, a biocide and/or a solubilizing agent.
  • FIGS. 1, 2 and 3 present different views of a parts washer for use in an embodiment of the method of the present invention.
  • FIG. 1 this drawing provides a 3-dimensional view of the parts washer 10 .
  • the parts washer 10 comprises a contact zone in the form of a contact reservoir 30 .
  • the base 40 of the reservoir 30 is provided with drainage channels 25 , which provide fluid communication with a separation housing located beneath the contact reservoir.
  • the parts washer 10 comprises a nozzle 50 .
  • FIG. 2 is a schematic sectional view of the parts washer 10 of FIG. 1 , showing the contact reservoir 30 and the separation housing 20 in further detail.
  • FIG. 3 is a 3-dimensional view of the contact reservoir 30 and separation housing 20 depicted in FIG. 2 .
  • the base 40 of the contact reservoir 30 is positioned at an angle to the horizontal. This facilitates drainage of liquid contained in the reservoir 30 through the drainage channels 25 .
  • the separation housing 20 is in fluid communication with the drainage channels 25 and located beneath the reservoir 30 .
  • An outlet 70 is provided in a side wall of the separation housing 20 .
  • the outlet 70 is in fluid communication with a filter housing 80 .
  • a filter 90 is positioned within the outlet 70 and extends into the filter housing 80 .
  • the filter housing 80 may be coupled to pump 100 via a connector.
  • the pump 100 may be operable to pump liquid from the separation housing 20 through the filter 90 , into the filter housing 80 and out through nozzle 50 .
  • the base of the separation housing 20 may be in fluid communication with a waste collection unit 110 .
  • a pump 120 may also be provided, which may be operable to drain liquid contained in the separation unit 20 to waste.
  • the separation housing 20 may be filled with a fresh source of an aqueous liquid cleaning composition comprising at least one alkoxylate surfactant via conduit 130 .
  • Pump 100 may be operated to draw the liquid composition through the filter 90 , into the filter housing 80 and out through the nozzle 50 .
  • the nozzle 50 may be directed onto a part to be cleaned, for example, an automotive part. Contact between the liquid composition and the part occurs within the contact reservoir 30 .
  • the liquid cleaning composition is not heated prior to contact with the part. Accordingly, the contacting step occurs at ambient temperature.
  • the alkoxylated surfactant in the liquid composition helps to detach contaminants from the surface of the part. If desired, the part may be scrubbed to aid removal of e.g. grease and other contaminants from the surface of the part.
  • the used liquid composition containing oily and particulate contaminants from the part flows through drainage channels 25 and back into the separation housing 20 .
  • the separation housing 20 may be at ambient temperature.
  • the liquid composition separates to form an upper oily phase, an intermediate aqueous phase and a lower particulate phase in the separation housing 20 .
  • the lower particulate phase may accumulate in the waste collection unit 110 via drainage channels 140 .
  • the outlet 70 is positioned to draw the intermediate aqueous phase from the separation housing 20 .
  • the intermediate aqueous phase may be re-used to clean further metal parts in the contact reservoir 30 .
  • oily components initially dissolved or dispersed in the liquid separate out as an upper oily phase, while particulate components separate as a lower particulate phase.
  • the liquid composition may need to be replaced. This may be done by, for example, removing the upper oily phase from the separation housing 20 by skimming. The contents of the waste collection unit 110 may also be removed and disposed of. The pump 120 may then be operated to remove the contents of the separation housing 20 for disposal or re-use as a detergent formulation for other applications.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Detergent Compositions (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Filtration Of Liquid (AREA)
US16/769,221 2017-12-05 2018-12-05 Parts-washing method Abandoned US20210189299A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB1720206.0A GB2569115B (en) 2017-12-05 2017-12-05 Parts-washing method
GB1720206.0 2017-12-05
PCT/GB2018/053519 WO2019110987A1 (en) 2017-12-05 2018-12-05 Parts-washing method

Related Parent Applications (1)

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PCT/GB2018/053519 A-371-Of-International WO2019110987A1 (en) 2017-12-05 2018-12-05 Parts-washing method

Related Child Applications (1)

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US18/318,532 Continuation US20230374422A1 (en) 2017-12-05 2023-05-16 Parts-washing method

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US20210189299A1 true US20210189299A1 (en) 2021-06-24

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US16/769,221 Abandoned US20210189299A1 (en) 2017-12-05 2018-12-05 Parts-washing method
US18/318,532 Pending US20230374422A1 (en) 2017-12-05 2023-05-16 Parts-washing method

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US (2) US20210189299A1 (ja)
EP (1) EP3720940B1 (ja)
JP (1) JP7356976B2 (ja)
KR (1) KR20200090795A (ja)
CN (1) CN111433341B (ja)
GB (1) GB2569115B (ja)
WO (1) WO2019110987A1 (ja)

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CN112427384A (zh) * 2020-11-25 2021-03-02 嘉善卓润五金制品有限公司 一种五金件搅拌清洗装置
KR102335190B1 (ko) * 2021-07-22 2021-12-06 (주) 현대틸스 레이더 센서 기반의 감응형 자율 감시 시스템

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Publication number Publication date
KR20200090795A (ko) 2020-07-29
GB2569115B (en) 2020-01-08
EP3720940A1 (en) 2020-10-14
US20230374422A1 (en) 2023-11-23
EP3720940B1 (en) 2024-04-24
CN111433341B (zh) 2021-09-14
WO2019110987A1 (en) 2019-06-13
JP7356976B2 (ja) 2023-10-05
GB2569115A (en) 2019-06-12
JP2021505374A (ja) 2021-02-18
GB201720206D0 (en) 2018-01-17
EP3720940C0 (en) 2024-04-24
CN111433341A (zh) 2020-07-17

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