US20200207492A1 - Automatic packaging machine including circulation system - Google Patents
Automatic packaging machine including circulation system Download PDFInfo
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- US20200207492A1 US20200207492A1 US16/262,501 US201916262501A US2020207492A1 US 20200207492 A1 US20200207492 A1 US 20200207492A1 US 201916262501 A US201916262501 A US 201916262501A US 2020207492 A1 US2020207492 A1 US 2020207492A1
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- packages
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
- B65B5/045—Packaging single articles in bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/106—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/064—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of poultry
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/046—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper
- B65B31/048—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper specially adapted for wrappers or bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
- B65B31/06—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
- B65B35/205—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers linked to endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/32—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by external pressure diagonally applied
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/36—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/046—Applying a closure element to the mouths of bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/02—Driving gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/02—Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
- B65G17/36—Individual load-carriers having concave surfaces, e.g. buckets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02267—Conveyors having endless traction elements
- B65G2812/02415—Conveyors having endless traction elements with load-carrying surfaces supported by traction means
- B65G2812/02613—Conveyors having endless traction elements with load-carrying surfaces supported by traction means the load-carrying surfaces being separated from each other, e.g. individual load carriers
- B65G2812/02673—Conveyors having endless traction elements with load-carrying surfaces supported by traction means the load-carrying surfaces being separated from each other, e.g. individual load carriers the load-carriers being arranged above, between or beside the traction means
- B65G2812/02683—Conveyors having endless traction elements with load-carrying surfaces supported by traction means the load-carrying surfaces being separated from each other, e.g. individual load carriers the load-carriers being arranged above, between or beside the traction means and fixed or non-movably linked to the traction means
- B65G2812/02762—Load-carriers
- B65G2812/02772—Plates or buckets
Definitions
- the present disclosure relates to an automatic packaging system and, more particularly, to an automatic packaging system for continuously packaging products, such as poultry, individually or in blocks.
- an automatic packaging system including triple circulation systems, the automatic packaging system being able to facilitate a continuous automatic packaging process using the circulation systems, so that products, such as individual poultry, can be continuously and automatically packaged without interruption.
- the unpackaged products may be individual products poultry, including chicken, duck, and quail, and the like, or may be other individual products that are packaged and sold individually or in blocks.
- each of the unpackaged product transport containers may have a V-shaped, rounded, or polygonal side-view geometry, with an upper portion being open.
- the automatic packaging machine may further include a pneumatic unit configured to widen the mouth of each of the packages by blowing air toward the mouth using a valve connected to an air intake unit disposed in a lower space defined by the base frame and an air discharging unit connected to the valve.
- the automatic packaging machine may further include a loading unit including a loading chamber defined by the base frame, wherein, in a position in which the package is fitted to the packaged product by the product tight fitting unit, when the mouth of each of the packages is bound and then remainders are cut from the mouth of each of the packages, the loading unit accommodates the remainders via vacuum suction.
- a loading unit including a loading chamber defined by the base frame, wherein, in a position in which the package is fitted to the packaged product by the product tight fitting unit, when the mouth of each of the packages is bound and then remainders are cut from the mouth of each of the packages, the loading unit accommodates the remainders via vacuum suction.
- an automatic packaging machine including circulation systems (hereinafter, referred to as an “automatic packaging machine”) is an apparatus for automatically packaging individual products using triple circulation systems.
- the term “individual products” used herein may indicate poultry, such as chicken, duck, and quail, and may be other individual products that are packaged and sold individually or in blocks.
- the pneumatic unit 60 includes an air intake unit 61 disposed in a lower space 4 defined by the base frame 1 .
- the air intake unit 61 is implemented as a single blower, to which a valve is connected.
- a hose and a nozzle, acting as an air discharging unit, are connected to the valve. Air is blown toward the mouth 3 a of each of the packages 3 , opened by the blades 51 , through the air discharging unit to widen the mouth 3 a.
- air is evacuated from the inside of the package to cause the packages 3 to be tightly fitted to packaged products.
- a pusher is operated to push the entrance of the binding unit into the binding unit.
- the mouth 3 a of the package 3 is bound with a clip or the like, and unnecessary leftovers of the package 3 are cut off.
- the continuous process of treating remainders including leftovers can be undertaken without interruption.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
An automatic packaging system for continuously and automatically packaging products without interruption using triple circulation systems. The triple circulation systems include an unpackaged product feeding circulation system continuously feeding unpackaged products via circulation, a package feeding circulation system continuously feeding packages via circulation, and a packaged product circulation conveying system continuously transporting packaged products wrapped in the packages via circulation. The automatic packaging system continuously and automatically packages products without interruption, thereby efficiently improving productivity.
Description
- The present application claims priority to Korean Patent Application Number 10-2019-0000338 filed on Jan. 2, 2019, the entire contents of which are incorporated herein for all purposes by this reference.
- The present disclosure relates to an automatic packaging system and, more particularly, to an automatic packaging system for continuously packaging products, such as poultry, individually or in blocks.
- For example, types of poultry commonly used for foods include chicken, duck, quail, and the like. Such edible poultry may have a variety of shapes depending on the packaging method thereof.
- In general, large amounts of workers, space, and time are consumed in packaging such poultry, since individual poultry is manually packaged.
- That is, in the related art, when individual poultry is packaged, a large amount of workers are used to manually package individual poultry, due to absence of an automatic packaging machine. For the packaging operation, not only workers, but also a working space and a large amount of packaging time, are required.
- In addition, the related-art method of manually packaging individual poultry is exposed to a high risk of cross-contamination.
- Accordingly, efforts have been undertaken intensively in a variety of aspects in fields to solve problems caused by such a labor-intensive structure. However, no clear solutions have been proposed to date.
- The information disclosed in the Background section is only provided for a better understanding of the background and should not be taken as an acknowledgment or any form of suggestion that this information forms prior art that would already be known to a person skilled in the art.
- Patent Document 1: Korean Patent Application Publication No. 10-2016-0006734
- Various aspects of the present disclosure provide an automatic packaging system including triple circulation systems, the automatic packaging system being able to facilitate a continuous automatic packaging process using the circulation systems, so that products, such as individual poultry, can be continuously and automatically packaged without interruption.
- According to an aspect, an automatic packaging machine may include: an unpackaged product feeding circulation system including an unpackaged product transport conveyor disposed in a space defined by a base frame and unpackaged product transport containers disposed on the unpackaged product transport conveyor at equal distances from each other so as to circulate on the unpackaged product transport conveyor; a package feeding circulation system including a package feeding conveyor disposed on one side of the unpackaged product feeding circulation system and package loading plates disposed on the package feeding conveyor at equal distances from each other so as to circulate on the package feeding conveyor, such that packages are loaded on the package loading plates; a cylinder-type unpackaged product inserting unit disposed above the unpackaged product feeding circulation system to insert unpackaged products transported by the unpackaged product transport conveyor into the packages; a package opening unit disposed above the package feeding circulation system to be movable back and forth, and including an upper guide and a side guide, with a pair of blades being provided on the upper guide to open a mouth of each of the packages by a grippers-like opening action, thereby allowing the unpackaged product inserting unit to insert an unpackaged product into each of the packages; and a packaged product circulation conveying system including a packaged product transport conveyor disposed on one side of the package feeding circulation system, a packaged product support plate disposed on the packaged product transport conveyor at equal distances from each other as to circulate on the packaged product transport conveyor, an upper holder pivotably provided above the packaged product support plate to hold each of the packages in which the product is inserted, a coil spring downwardly pivoting the upper holder by elastic force, and an upper holder controller disposed on a product transfer line, in a position above the upper holder, to be movable up and down, thereby upwardly pivoting the upper holder.
- In the automatic packaging machine, the unpackaged products may be individual products poultry, including chicken, duck, and quail, and the like, or may be other individual products that are packaged and sold individually or in blocks.
- In the automatic packaging machine, each of the unpackaged product transport containers may have a V-shaped, rounded, or polygonal side-view geometry, with an upper portion being open.
- In the automatic packaging machine, the unpackaged product inserting unit may be a pair of servo cylinders, a pair of pneumatic cylinders, or a combination of a servo cylinder and a pneumatic cylinder.
- The automatic packaging machine may further include a lift disposed on the side guide, such that an upper portion thereof is pivotable, to raise a lower portion of each of the packages.
- The automatic packaging machine may further include a pneumatic unit configured to widen the mouth of each of the packages by blowing air toward the mouth using a valve connected to an air intake unit disposed in a lower space defined by the base frame and an air discharging unit connected to the valve.
- The automatic packaging machine may further include a product tight fitting unit disposed on a package transfer line to tightly fit the packages to packaged products, wherein the product tight fitting unit includes: a package entrance guide configured to guide entrance of the packages in which the packaged products are inserted; grippers pivoting to grip the mouth of each of the packages; and a reciprocation unit moving the grippers back and forth.
- The automatic packaging machine may further include a loading unit including a loading chamber defined by the base frame, wherein, in a position in which the package is fitted to the packaged product by the product tight fitting unit, when the mouth of each of the packages is bound and then remainders are cut from the mouth of each of the packages, the loading unit accommodates the remainders via vacuum suction.
- In addition, in the automatic packaging machine, the loading chamber may be two or more loading chambers, such that, when the remainders are accumulated in one of the loading chambers to be detected by a sensor, a three-way valve connected to the loading chambers is controlled to automatically replace the one loading chamber with the other loading chamber.
- The above-described features of the present disclosure will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings.
- In the meantime, terms and words used in the specification and the appended claims should not be interpreted as having ordinary or dictionary meanings, but as meanings and concepts conforming to the technical spirit of the present disclosure, based on the principle that an inventor may properly define the concept of the terms at his/her own discretion in order to describe the invention in the best manner possible.
- According to an embodiment of the present disclosure, the use the triple circulation systems can provide automatic continuous production by continuously and automatically feeding unpackaged products (or raw materials), continuously and automatically feeding packages, and continuously and automatically conveying packaged products, thereby effectively improving productivity.
- Accordingly, it is possible to not only easily reduce workers necessary for the packaging process but also improve productivity compared to the manual packaging process in which packaging operations are manually undertaken. Since cross-contamination involving workers can be fundamentally prevented, there is a hygienic safety improvement effect. In addition, it is possible to improve business competitiveness due to high productivity and improved hygienic safety.
- The methods and apparatuses of the present disclosure have other features and advantages that will be apparent from, or which are set forth in greater detail in the accompanying drawings, which are incorporated herein, and in the following Detailed Description of the Invention, which together serve to explain certain principles of the present disclosure.
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FIGS. 1 and 2 are perspective views illustrating an automatic packaging machine including circulation systems according to an exemplary embodiment; -
FIGS. 3 and 4 are side views illustrating the automatic packaging machine including circulation systems according to an exemplary embodiment; -
FIG. 5 is a bottom view illustrating the automatic packaging machine including circulation systems according to an exemplary embodiment; and -
FIG. 6 is a front view illustrating the automatic packaging machine including circulation systems according to an exemplary embodiment. - The above and other objects, features and advantages of the present will be more clearly understood from the following detailed description when taken in conjunction with the accompanying drawings.
- Reference should be made to the drawings, in which the same reference numerals and symbols may be used to designate the same or like components. In the following description of the present disclosure, detailed descriptions of known functions and components incorporated herein will be omitted in the case that the subject matter of the present disclosure may be rendered unclear thereby.
- It will be understood that, while terms, such as “first,” “second,” “A,” “B,” “(a),” and “(b),” may be used herein to describe various elements, such terms are merely used to distinguish one element from another element. The substance, sequence, or order of such elements are not limited by these terms. It will be understood that when an element is referred to as being “connected to,” “coupled to,” or “joined to” another element, not only can it be “directly connected or coupled to” the other element, but it also can be “indirectly connected, coupled, or joined to” the other element via an “intervening” element.
- First, an automatic packaging machine including circulation systems (hereinafter, referred to as an “automatic packaging machine”) according to exemplary embodiments is an apparatus for automatically packaging individual products using triple circulation systems. The term “individual products” used herein may indicate poultry, such as chicken, duck, and quail, and may be other individual products that are packaged and sold individually or in blocks.
- It is disclosed at the beginning that the following detailed description will be given with respect to poultry, the term “unpackaged products” used herein will mean poultry, and the term “packaged products” used herein will mean products finally packaged with packages.
- A That is, the automatic packaging machine realizes continuous and automatic packaging using triple circulation systems comprised of an unpackaged product feeding circulation system, a package (or bag) feeding circulation system, and a packaged product circulation conveying system. In particular, the automatic packaging machine realizes continuous feeding of unpackaged products using the unpackaged product feeding circulation system, continuous feeding of packages using the package feeding circulation system, and conveyance of packaged products using the packaged product circulation conveying system.
- In addition, two or more spaces for loading residuals when processing the scrap of unpackaged products are provided, so that continuous processing is possible without interruption. Furthermore, it is possible to increase the performance and speed of packaging by the development of a servo system, thereby significantly improving productivity.
- In addition, it is possible to monitor situations of packaging in any places, such as a production site or an office, due to the development of Internet access and wired/wireless communications functions for a programmable logic controller (PLC). It is possible to update and repair PLC programs from any place in the world as long as the PLC is connected to the Internet. Furthermore, it is possible to easily perform after service (AS), field management, or the like, due to cameras disposed on the ceiling of the packaging machine or on the ceiling of the space in which the packaging machine is disposed.
- Therefore, according to exemplary embodiments, it is possible to improve company competitiveness due to reliable manufacturing of products and improve target achievement rates due to reliable manufacturing efficiency.
- Hereinafter, an exemplary embodiment of the present disclosure will be described in detail with reference to the accompanying drawings.
- As illustrated in
FIGS. 1 to 6 , the automatic packaging machine according to an exemplary embodiment includes: an unpackaged productfeeding circulation system 10 for conveying unpackaged products; a package (or bag) feeding circulation system for conveyingpackages 3 with which unpackaged products are packaged; a cylinder-shaped unpackagedproduct inserting unit 30 for inserting unpackaged products into thepackages 3; apackage opening unit 50 for opening amouth 3 a of each of thepackages 3; and a packaged productcirculation conveying system 40 for conveying packaged products. In addition, the automatic packaging machine may further include: apneumatic unit 60 blowing air into each of thepackages 3 to expand themouth 3 a of thepackage 3; and a producttight fitting unit 70 for causing thepackages 3 to be tightly fitted to packaged products. - Each of the components of the automatic packaging machine may be provided and operated as a single unit or assembly in a space defined by a
base frame 1 forming a basic framework, and such components are illustrated in the accompanying drawings. In addition, apower supply 2 may be disposed in the lower portion of thebase frame 1 as an electric control panel to supply power to the components, and an operation unit may be disposed in the upper portion as a touch screen to control the components. - In addition, the automatic packaging machine includes a drive unit and a power transmission unit as a power source to move the triple circulation systems. The drive unit may be provided as a servomotor electrically connected to the
power supply 2, while the power transmission unit may be provided as a chain, a gear module, and the like. Accordingly, in the automatic packaging machine, it is possible to control an intended speed and a moving distance, realize double or multiple actions, and adjust a start sped, an operating speed, and a stopping speed as intended. Various types of performance can be realized depending on the characteristics of products. - The unpackaged product
feeding circulation system 10 is a mechanical apparatus to automatically transport individual unpackaged products, i.e. individuals of chicken, duck, quail, or the like. In the unpackaged productfeeding circulation system 10, unpackagedproduct transport containers 11 made of, for example, stainless steel are attached to an unpackagedproduct transport conveyor 12 so as to circulate on the unpackagedproduct transport conveyor 12. Each of the unpackagedproduct transport containers 11 may have a V-shaped, rounded, or polygonal side-view geometry, with the upper portion being open. The unpackagedproduct transport conveyor 12 includes a chain, a gear module for driving the chain, and the like. - The unpackaged
product transport containers 11 have the V-shaped, rounded, or polygonal side-view geometry, with the upper portion being open, such that a geometry suitable to the shape unpackaged products may be selected for use. The unpackagedproduct transport containers 11 are attached to the unpackagedproduct transport conveyor 12 at equal distances. - For example, unpackaged products may be fed by workers manually placing unpackaged products onto the unpackaged
product transport containers 11 or using an automatic unpackaged product feeding system associated with an automatic unpackaged product feeding unit that may be implemented as a servo cylinder. In addition, the automatic unpackaged product feeding system may work in concert with the circulation system to facilitate continuous manufacturing. - In addition, water-absorbing cloth may be fed together with unpackaged products to be placed on top of the unpackaged
product transport containers 11. The water-absorbing cloth may absorb blood plasma leaking from unpackaged products to improve sanitation in the product packaging process. - The package
feeding circulation system 20 is disposed on one side of the unpackaged productfeeding circulation system 10, and includespackage loading plates 21 disposed on apackage feeding conveyor 22 at equal distances from each other so as to circulate on thepackage feeding conveyor 22. Thepackage feeding conveyor 22 is comprised of double chains made of, for example, stainless steel and a gear module or the like for driving the chains. Each of thepackage loading plates 21 has a pair ofhooks 21a protruding upward to temporarily catch themouth 3 a of one package, of thepackages 3, loaded thereon. - Each of the
packages 3 is provided as a packaging plastic bag with themouth 3 a formed in one longitudinal end such that an unpackaged product is inserted thereinto in the longitudinal direction. Themouth 3 a has a pair ofholes 3 b, such that asingle package 3 or a bundle of about one-hundredpackages 3 may be loaded on each of thepackage loading plates 21, caught by the pair ofhooks 21 a. The following description will be given with respect to a bundle of packages loaded on each of the package loading plates. - In the package feeding
circulation system 20 transporting such bundles of packages, when a bundle ofpackages 3 loaded on one of thepackage loading plates 21 are exhausted, a photosensor or the like detects the exhaustion using. Then, the package feedingcirculation system 20 automatically transports a next one of thepackage loading plates 21, on which a next bundle ofpackages 3 are loaded, to the designated position, so that the packaging operation can be performed continuously. That is, a continuous manufacturing process can be performed using the circulation system. - Here, each of the
packages 3 must not be dislodged from the correspondingpackage loading plate 21 when thepackage 3 is being opened or when an unpackaged product is being inserted into thepackage 3, and must be removed from thepackage loading plate 21 when the packaging operation is completed and the packaged product is to be transported to a next section of the process. In this regard, a package holder may be provided on a side portion of thepackage feeding conveyor 22 to press and release a bundle of packages. - The unpackaged
product inserting unit 30 is disposed above the unpackaged productfeeding circulation system 10. The unpackagedproduct inserting unit 30 may include a pair of cylinders, which may be servo cylinders, pneumatic cylinders, or a combination thereof. In addition, a servo motor is used to adjust functions, such as a pushing distance, a pushing speed, and strength, as required, depending on the shape and weight of unpackaged products. - That is, the unpackaged
product inserting unit 30 may be implemented as a double cylinder system to freely adjust the speed at which unpackaged products are inserted. For example, the unpackagedproduct inserting unit 30 may be implemented as a pair of servo cylinders, a combination of a single servo cylinder and a single pneumatic cylinder, or a pair of pneumatic cylinders. Accordingly, it is possible to provide various types of performance, such as adjustment of the speed at which unpackaged products are inserted, adjustment of the distance at which unpackaged products are pushed, and double or multiple actions. - The
package opening unit 50 is disposed above the package feedingcirculation system 20. Thepackage opening unit 50 provides tunneling to an entrance to prevent a protrusion of an unpackaged product from being sandwiched between aupper guide 50 a and aside guide 52. In addition, a pair ofblades 51 are provided on theupper guide 50 a to open themouth 3 a of each of thepackages 3 by a grippers-like opening action. - The pair of
blades 51 are driven in opposite directions by a servo motor to open themouth 3 a of each of thepackages 3 by the grippers-like opening action. Theblades 51 may be machined to have a singular curve to facilitate discharge of compressed air from thepackage 3. - In addition, the
package opening unit 50 is configured to allow theblades 51 to easily enter each of thepackages 3 through themouth 3 a while being movable back and forth to adjust the length of theblades 51 depending on the specification of thepackages 3. - This is because the
packages 3 cannot be prevented from being torn or dislodged during insertion of unpackaged products unless theblades 51 do not sufficiently enter thepackages 3. In addition, to prevent thepackages 3 from being dislodged during insertion of unpackaged products, alift 53 for raising the lower portion of each of thepackages 3 may be disposed on the side guide t2. The upper portion of thelift 53 may be disposed to be pivotable. - The
pneumatic unit 60 includes anair intake unit 61 disposed in alower space 4 defined by thebase frame 1. Theair intake unit 61 is implemented as a single blower, to which a valve is connected. A hose and a nozzle, acting as an air discharging unit, are connected to the valve. Air is blown toward themouth 3 a of each of thepackages 3, opened by theblades 51, through the air discharging unit to widen themouth 3 a. In addition, air is evacuated from the inside of the package to cause thepackages 3 to be tightly fitted to packaged products. - In addition, a three-way valve may be used to improve the vacuuming performance, which may be degraded by a difference in the diameter between an inlet and an outlet of the central portion of the blower. In this configuration, the three-way valve disposed on the outlet side of the blower allows air to be easily discharged at a point in time at which high vacuum is required. At the same time, suction force based on high vacuum necessary for vacuum suction in the
mouth 3 a of each of thepackages 3, can be obtained. - That is, a vent system implemented using a three-way valve having the same size as a suction pipe is provided on a discharge line of the blower. This configuration can easily discharge air, thereby increasing vacuum-based suction force in the
mouth 3 a of each of thepackages 3. Accordingly, it is possible to reduce the amount of power used and maximize vacuum-based suction force, so that air can be easily evacuated from thepackages 3. - Here, it should be understood that an air compressor may be used as the
air intake unit 61 in place of the blower to blow air to widen themouth 3 a of each of thepackages 3. - The packaged product
circulation conveying system 40 is disposed on one side of the package feedingcirculation system 20. The packaged productcirculation conveying system 40 includes a packagedproduct transport conveyor 41, packagedproduct support plates 42, andupper holders 43. The packagedproduct transport conveyor 41 includes double chains to support the weight and size of packaged products, a main gear driving the double chains, and the like. The packagedproduct support plates 42 are disposed on the packagedproduct transport conveyor 41 at equal distances from each other so as to circulate on the packagedproduct transport conveyor 41. Theupper holders 43 are pivotably disposed above the packagedproduct support plates 42 to hold packaged products. - In addition, the packaged product
circulation conveying system 40 further includes: coil springs 44 having elastic force to downwardly pivot theupper holders 43; and upper holder controllers disposed on a product transfer line, in positions above theupper holders 43, to be movable up and down, thereby upwardly pivoting theupper holders 43, respectively. Each of theupper holder controllers 45 is implemented as a combination of a cylinder and a linear cam. - That is, in order to transport packaged products through process steps, the packaged
product support plates 42 are provided as bases designed to be suitable to packaged products, the springs are disposed on convex columns provided above the packagedproduct support plates 42, and theupper holders 43 are pivotably provided above the packagedproduct support plates 42 to hold packaged products. In addition, the operation of theupper holders 43 is controlled using the coil springs 44 and theupper holder controllers 45. - The packaged product
circulation conveying system 40 presses and upwardly pivots theupper holders 43 using theupper holder controllers 45, for example, before entrance to a first section. After completion of insertion of products into thepackages 3, theupper holder controllers 45 are moved upwardly by cylinders, so that theupper holders 43 are caused to pivot downwardly by the elastic force of the coil springs 44, thereby holding the packaged products. - Afterwards, when the packaged products are moved to the next section, i.e. the product tight
fitting unit 70, thepackages 3 are automatically tightly fitted to the packaged products. - Subsequently, when the packaged products are moved to the next section, i.e. a discharge operation, the
upper holders 43 that have been holding thepackages 3 are caused to pivot upwardly by theupper holder controllers 45, which are moved downwardly by the cylinders, so that the packaged products are discharged. - According to an exemplary embodiment as set forth above, it is possible to realize continuous and automatic manufacturing via continuous and automatic feeding of unpackaged products, continuous and automatic feeding of packages, and continuous and automatic feeding of packaged products using the triple circulation systems, thereby effectively improving productivity.
- In addition, the product tight
fitting unit 70 according to an exemplary embodiment is disposed on the line of the package feedingcirculation system 20 to be operated in process steps undertaken after unpackaged products are inserted into thepackages 3. The product tightfitting unit 70 may include a package entrance guide 70 a, avacuum suction unit 73,grippers 71, and areciprocation unit 72. In addition, a package pushing unit, a binding unit, and a cutting unit may be added. - For example, packages 3 for wrapping in unpackaged products may have various types of specifications. Unpackaged products must be pushed into and tightly wrapped with the
packages 3 to package products in suitable specifications, and unnecessary leftovers of thepackages 3 must be cut off. - Accordingly, guides 70 b may be disposed in upper and lower portions in a predetermined section through the
packages 3 enter in order to prevent themouth 3 a of each of thepackages 3 from being scattered. After the predetermined section, an air injection unit for injecting air supplied from, for example, thepneumatic unit 60 may be provided to facilitate the entrance of themouth 3 a of each of thepackages 3 into thevacuum suction unit 73. - In addition, to easily grip the
mouth 3 a of each of thepackages 3, thevacuum suction unit 73 may have the shape of an ellipse, such that side portions are expanded. Themouth 3 a may be cut at an inclined angle, such that enteringpackage 3 can be easily drawn by suction. - Thus, the
mouth 3 a of thepackage 3 that has entered thevacuum suction unit 73 is drawn into thevacuum suction unit 73. Afterwards, thegrippers 71 grip themouth 3 a by pivoting, and at the same time, thereciprocation unit 72 backwardly draws thepackage 3. Accordingly, the packaged product in thepackage 3 is pushed inwardly while thepackage 3 is drawn. - In order to prevent portions of the
package 3 from being scattered, a pusher is operated to push the entrance of the binding unit into the binding unit. When all of these operates are finished, themouth 3 a of thepackage 3 is bound with a clip or the like, and unnecessary leftovers of thepackage 3 are cut off. - Here, a function of cutting off the leftovers of the
package 3 or a function of leaving the leftovers of thepackage 3 may be selected using atouchscreen 5 a, i.e. a control unit. - According to exemplary embodiments, it is possible to automate the process of inserting a product into the
package 3 using the product tightfitting unit 70 and tightly fitting thepackage 3 to the packaged product. Furthermore, after themouth 3 a is bound with a clip or the like, the process of cutting the leftovers can be automated. Accordingly, automated continuous manufacturing is possible, thereby significantly improving productivity. - In addition, the automatic packaging machine according to an exemplary embodiment may further include a product insertion guide unit, a
loading unit 6, and acontroller 5. - The product insertion guide unit includes a guide unit base, a package top end guide, and a package side guide. The height of the top end guide, as well as the lateral width of the side guide, is adjustable depending on the size of unpackaged products.
- The
loading unit 6 may include two ormore loading chambers 6 a each provided as a vacuum chamber by thebase frame 1. Theloading chambers 6 a of theloading unit 6 can accommodate remainders, including leftovers of thepackages 3, therein via vacuum suction. Accordingly, continuous manufacturing is possible. - For example, when a predetermined amount of remainders are accumulated in one of the
loading chambers 6 a, asensor 6 a, such as a photosensor, detects the accumulation of remainders. Then, thecontroller 5 automatically replaces the loading chamber filled with the remainders with the empty loading chamber by controlling three-way valves (not shown) connected to theloading chambers 6 a. - As the
loading chambers 6 a are used alternately, the continuous process of treating remainders including leftovers can be undertaken without interruption. - Here, the
loading unit 6 may be disposed, for example, within the automatic packaging machine, or may be disposed outside of the automatic packaging machine as required. - In addition, perforated boxes made of stainless steel may be provided within the
loading chambers 6 a, respectively, and specially-fabricated nets for treating remainders may be disposed within the perforated boxes to reduce times for treating remainders. - When a large amount of remainders including the leftovers of the
packages 3, occurring during the packaging process of products, are accumulated in the perforated box, a large amount of time is necessary for the operation of removing the remainders from the perforated box. - Accordingly, when the nets for treating remainders are disposed within the perforated boxes, it is possible to easily detach the nets from the perforated boxes by raising the nets using fixing hooks provided on the corners of the nets. When a binding string provided on an inlet of the net for treating remainders is drawn, the net is quickly transformed into a sack of remainders. When the sack is removed from the perforated box, the treatment operation can be completely finished in a simple manner.
- The
controller 5 may include, for example, thetouchscreen 5 a, a programmable logic controller (PLC), four servo systems, thesensor 5 b, and the like. The PLC may be provided with an Internet access function and a wireless communications function, in addition to a basic program control function, to be connected to an office and other intended places, as well as mobile devices, via a wired/wireless medium, so that an operator can check situations in real time. - As set forth above, the automatic packaging system according to exemplary embodiments can not only improve company competitiveness due to reliable manufacturing of products and improved productivity and improve target achievement rates due to reliable manufacturing efficiency, but also can be useful in terms of industrial safety and economic considerations.
- Although the foregoing descriptions and the accompanying drawings have been presented in order to explain certain principles of the present disclosure in detail, the automatic packaging machine including circulation systems according to the present disclosure is not limited thereto. It will be understood that the terms “comprise”, “include”, and “have”, used herein specify the presence of stated elements but do not preclude the presence or addition of any other elements unless explicitly noted. Unless otherwise defined, all terms including technical and scientific terms used herein have the same meaning as commonly understood by a person skilled in the art to which the present disclosure pertains. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art, and will not be interpreted in an idealized or overly formal sense, unless defined expressly so herein.
- The foregoing descriptions and the accompanying drawings have been presented in order to explain certain principles of the present disclosure. A person skilled in the art to which the present disclosure pertains could make many modifications and variations by combining, dividing, substituting for or changing elements without departing from the principle of the present disclosure. The foregoing embodiments disclosed herein shall be interpreted as being illustrative only, while not being limitative, of the principle and scope of the present disclosure. It should be understood that the scope of the present disclosure shall be defined by the appended claims and all of their equivalents fall within the scope of the present disclosure.
Claims (8)
1. An automatic packaging machine comprising:
an unpackaged product feeding circulation system comprising an unpackaged product transport conveyor disposed in a space defined by a base frame and unpackaged product transport containers disposed on the unpackaged product transport conveyor at equal distances from each other so as to circulate on the unpackaged product transport conveyor;
a package feeding circulation system comprising a package feeding conveyor disposed on one side of the unpackaged product feeding circulation system and package loading plates disposed on the package feeding conveyor at equal distances from each other so as to circulate on the package feeding conveyor, such that packages are loaded on the package loading plates;
a cylinder-type unpackaged product inserting unit disposed above the unpackaged product feeding circulation system to insert unpackaged products transported by the unpackaged product transport conveyor into the packages;
a package opening unit disposed above the package feeding circulation system to be movable back and forth, and comprising an upper guide and a side guide, with a pair of blades being provided on the upper guide to open a mouth of each of the packages by a grippers-like opening action, thereby allowing the unpackaged product inserting unit to insert an unpackaged product into each of the packages; and
a packaged product circulation conveying system comprising a packaged product transport conveyor disposed on one side of the package feeding circulation system, a packaged product support plate disposed on the packaged product transport conveyor at equal distances from each other as to circulate on the packaged product transport conveyor, an upper holder pivotably provided above the packaged product support plate to hold each of the packages in which the product is inserted, a coil spring downwardly pivoting the upper holder by elastic force, and an upper holder controller disposed on a product transfer line, in a position above the upper holder, to be movable up and down, thereby upwardly pivoting the upper holder.
2. The automatic packaging machine according to claim 1 , wherein each of the unpackaged product transport containers has a V-shaped, rounded, or polygonal side-view geometry, with an upper portion being open.
3. The automatic packaging machine according to claim 1 , wherein the unpackaged product inserting unit comprises a pair of servo cylinders, a pair of pneumatic cylinders, or a combination of a servo cylinder and a pneumatic cylinder.
4. The automatic packaging machine according to claim 1 , further comprising a lift disposed on the side guide, such that an upper portion thereof is pivotable, to raise a lower portion of each of the packages.
5. The automatic packaging machine according to claim 1 , further comprising a pneumatic unit configured to widen the mouth of each of the packages by blowing air toward the mouth using a valve connected to an air intake unit disposed in a lower space defined by the base frame and an air discharging unit connected to the valve.
6. The automatic packaging machine according to claim 5 , further comprising a product tight fitting unit disposed on a package transfer line to tightly fit the packages to packaged products, wherein the product tight fitting unit comprises:
a package entrance guide configured to guide entrance of the packages in which the packaged products are inserted;
grippers pivoting to grip the mouth of each of the packages; and
a reciprocation unit moving the grippers back and forth.
7. The automatic packaging machine according to claim 6 , further comprising a loading unit comprising a loading chamber defined by the base frame, wherein, in a position in which the package is fitted to the packaged product by the product tight fitting unit, when the mouth of each of the packages is bound and then remainders are cut from the mouth of each of the packages, the loading unit accommodates the remainders via vacuum suction.
8. The automatic packaging machine according to claim 7 , wherein the loading chamber comprises two or more loading chambers, such that, when the remainders are accumulated in one of the loading chambers to be detected by a sensor, a three-way valve connected to the loading chambers is controlled to automatically replace the one loading chamber with the other loading chamber.
Applications Claiming Priority (2)
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KR10-2019-0000338 | 2019-01-02 | ||
KR1020190000338A KR101979880B1 (en) | 2019-01-02 | 2019-01-02 | Automatic packing machine for poultry and other goods using the circulation system |
Publications (1)
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US20200207492A1 true US20200207492A1 (en) | 2020-07-02 |
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ID=66678351
Family Applications (1)
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US16/262,501 Abandoned US20200207492A1 (en) | 2019-01-02 | 2019-01-30 | Automatic packaging machine including circulation system |
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US (1) | US20200207492A1 (en) |
KR (1) | KR101979880B1 (en) |
WO (1) | WO2020141719A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112455780A (en) * | 2020-12-10 | 2021-03-09 | 无锡迪渊特科技有限公司 | Nitrogen-filled two-layer packaged FOSB full-automatic packaging method |
CN112498805A (en) * | 2020-12-10 | 2021-03-16 | 无锡迪渊特科技有限公司 | Beat type FOSB full-automatic packaging method |
CN112960162A (en) * | 2021-01-28 | 2021-06-15 | 湖北三江航天江北机械工程有限公司 | Boxing device and method for steel circumferentially wound gas cylinders |
US11717001B1 (en) * | 2022-03-07 | 2023-08-08 | Northeast Agricultural University | Slicing and collecting device for processing frozen meat sheets |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101979880B1 (en) * | 2019-01-02 | 2019-05-17 | 전병선 | Automatic packing machine for poultry and other goods using the circulation system |
CN115384868B (en) * | 2022-08-26 | 2023-08-08 | 福清轩朗光电科技有限公司 | Optical film packaging machine |
Family Cites Families (8)
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JP3715329B2 (en) * | 1992-10-19 | 2005-11-09 | 芝浦メカトロニクス株式会社 | Insert insertion device |
JPH0769325A (en) * | 1993-07-06 | 1995-03-14 | Shiseido Co Ltd | Method and apparatus for inserting article into bag made of shrinkable film |
JP2003276710A (en) * | 2002-03-20 | 2003-10-02 | Fuji Mach Co Ltd | Sealing apparatus for rice ball packaging machine |
JP4167559B2 (en) * | 2003-07-31 | 2008-10-15 | 靜甲株式会社 | Pouch bag conveyor |
KR101298035B1 (en) * | 2011-10-17 | 2013-08-20 | (주)웰빙글로벌에프앤비 | A food garbage treating apparatus |
RU2653085C2 (en) | 2013-05-07 | 2018-05-07 | Криовак, Инк. | Device and a method for packaging a product |
KR101574240B1 (en) * | 2014-01-24 | 2015-12-04 | 대상에프앤에프 주식회사 | Automatic binding device |
KR101979880B1 (en) * | 2019-01-02 | 2019-05-17 | 전병선 | Automatic packing machine for poultry and other goods using the circulation system |
-
2019
- 2019-01-02 KR KR1020190000338A patent/KR101979880B1/en active IP Right Grant
- 2019-01-30 US US16/262,501 patent/US20200207492A1/en not_active Abandoned
- 2019-11-15 WO PCT/KR2019/015687 patent/WO2020141719A1/en active Application Filing
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112455780A (en) * | 2020-12-10 | 2021-03-09 | 无锡迪渊特科技有限公司 | Nitrogen-filled two-layer packaged FOSB full-automatic packaging method |
CN112498805A (en) * | 2020-12-10 | 2021-03-16 | 无锡迪渊特科技有限公司 | Beat type FOSB full-automatic packaging method |
CN112960162A (en) * | 2021-01-28 | 2021-06-15 | 湖北三江航天江北机械工程有限公司 | Boxing device and method for steel circumferentially wound gas cylinders |
US11717001B1 (en) * | 2022-03-07 | 2023-08-08 | Northeast Agricultural University | Slicing and collecting device for processing frozen meat sheets |
Also Published As
Publication number | Publication date |
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KR101979880B1 (en) | 2019-05-17 |
WO2020141719A1 (en) | 2020-07-09 |
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