Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
  • C08K5/0066—Flame-proofing or flame-retarding additives
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
  • C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K13/00—Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
  • C08K13/02—Organic and inorganic ingredients
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/32—Phosphorus-containing compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/04—Oxygen-containing compounds
  • C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/16—Nitrogen-containing compounds
  • C08K5/34—Heterocyclic compounds having nitrogen in the ring
  • C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
  • C08K5/3477—Six-membered rings
  • C08K5/3492—Triazines
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/49—Phosphorus-containing compounds
  • C08K5/51—Phosphorus bound to oxygen
  • C08K5/52—Phosphorus bound to oxygen only
  • C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
  • C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/49—Phosphorus-containing compounds
  • C08K5/51—Phosphorus bound to oxygen
  • C08K5/52—Phosphorus bound to oxygen only
  • C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/49—Phosphorus-containing compounds
  • C08K5/51—Phosphorus bound to oxygen
  • C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
  • C08K5/5313—Phosphinic compounds, e.g. R2=P(:O)OR'
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
  • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
  • C08L27/18—Homopolymers or copolymers or tetrafluoroethene
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
  • C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2201/00—Properties
  • C08L2201/02—Flame or fire retardant/resistant
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2207/00—Properties characterising the ingredient of the composition
  • C08L2207/32—Properties characterising the ingredient of the composition containing low molecular weight liquid component
  • C08L2207/324—Liquid component is low molecular weight polymer

Definitions

• the additives of choice for impact modified styrenic polymers such as high impact polystyrene (HIPS) and acrylonitrile-butadiene-styrene (ABS), are bromine-containing compounds, owing to their ability to achieve at a reasonable concentration an acceptable level of flame retardancy and retain the mechanical properties of the polymer. But to reach the goal, bromine-containing compounds need antimony as synergist. That is, bromine-containing flame retardants are added to plastic polymers together with antimony trioxide (Sb 2 O 3 ), which functions synergistically to enhance the activity of the flame retardant, usually at about 2:1-5:1 weight ratio (calculated as the ratio between the concentrations of bromine and Sb 2 O 3 in the polymer composition).
• Sb 2 O 3 antimony trioxide
• antimony trioxide is used in HIPS at a concentration ranging from 2 to 6 wt %.
• Finberg et al. Polymer Degradation and Stability 64, p. 465-470 (1999)] reported flame retarded ABS meeting UL-94 V-0/1.6 mm, with bromine and antimony trioxide concentrations ranging from 11 to 15% and 6 to 8% by weight, respectively, indicating a fairly high loading level of antimony trioxide.
• ABS formulations available in the market are flame retarded with the aid of 10 to 15 wt % bromine incorporated in the formulation.
• antimony must be present in these formulations to enable them to achieve UL-94 V-1/1.6 mm or UL-94 V-0/1.6 mm ratings at acceptable total loading levels of additives.
• Non-halogen flame retardants are also used commercially in plastic formulations.
• Aluminum diethyl-phosphinate-hereinafter identified by its chemical formula Al((C 2 H 5 ) 2 PO 2 ) 3 — is commercially available (Exolit® OP 1230/1240/930 from Clariant).
• ABS composition containing 12% by weight bromine and 6% by weight Al((C 2 H 5 ) 2 PO 2 ) 3 was found to meet the requirements of UL-94 V-0/1.6 mm classification (with the aid of a dripping agent).
• metal hypophosphite salts of hypophosphorous acid that is, metal hypophosphite salts of the general formula M 2 q+ (H 2 PO 2 ) q where M 2 is a metal cation with a valence q [e.g., aluminum hypophosphite, Al(H 2 PO 2 ) 3 and calcium hypophosphite, Ca(H 2 PO 2 ) 2 ] have been previously applied to reduce the flammability of ABS, as reported in Ind. Eng. Chem.
• the dialkyl phosphinic acid salt e.g., Al((C 2 H 5 ) 2 FO 2 ) 3
• the dialkyl phosphinic acid salt works especially well together with bromine-containing compound which is melt-blendable in ABS (i.e., melts at the processing temperature of ABS), having bromine atoms which are all aromatically-bound, with bromine content of the flame retardant preferably being in the range from 50 to 70% by weight.
• the following brominated flame retardants are suitable for use according to the invention:
• the preparation of tris(2,4,6-tribromophenoxy)-s-triazine is generally based on the reaction of cyanuric chloride with 2,4,6-tribromophenolate under various conditions well known in the art (see, for example, U.S. Pat. Nos. 5,907,040, 5,965,731 and 6,075,142).
• the flame retardant is also commercially available from ICL-IP under the name FR-245.
• the chemical name and FR-245 are interchangeably used herein.
• R 1 and R 2 are independently selected from the group consisting of the following:
• tribromophenol end-capped low-molecular weight resins represented by the following Formula (IIa) and mixtures thereof:
• m is an integer in the range between 0 and 5, and more preferably in the range between 0 and 4. That is, bis(2,4,6-tribromophenyl ether)-terminated tetrabromobisphenol A-epichlorohydrin resin, which is in the form of a mixture comprising the individual tribromophenol end-capped compounds of Formula IIa wherein m equals 0, 1 and 2, and possibly higher order oligomers of bis(2,4,6-tribromophenyl ether)-terminated tetrabromobisphenol A-epichlorohydrin resin.
• Flame retardants of Formula IIa with number-average molecular weight from 1300 to 2500, more preferably from about 1400 to 2500, for example, from 1800 to 2100, are commercially available (e.g., F-3020, manufactured by ICL-IP), with molecular weight of about 2000, bromine content of 56%.
• metal hypophosphite salts are aluminum hypophosphite and calcium hypophosphite.
• Al(H 2 PO 2 ) 3 is available on the market from various manufacturers; it can be made by reacting an aluminum salt with hypophosphorous acid (e.g., with slow heating at 80-90° C. (see Handbook of inorganic compounds, second addition by D. L. Perry; see also U.S. Pat. No. 7,700,680 and J. Chem. Soc. P. 2945 (1952)).
• Ca(H 2 PO 2 ) 3 is also commercially available.
• the salt can be prepared by the reaction of calcium hydroxide on yellow phosphorous, as shown in WO 2015/170130, or by the reaction of calcium carbonate or oxide with H 3 PO 2 , followed by evaporation of the solvent and recovery of the salt (see Encyclopedia of the Alkaline Earth Compounds by R. C. Ropp; 2013 Elsevier). Other methods are found in U.S. Pat. No. 2,938,770, based on treatment with an ion exchange resin. Production of calcium hypophosphite is also described in CN 101332982.
• the invention is therefore primarily directed to a substantially antimony-free composition meeting UL-94 V-1/1.6 mm or UL-94 V-0/1.6 mm test requirements, comprising:
• an impact modified styrene-containing polymer preferably ABS; at least one bromine-containing flame retardant, preferably Tris(2,4,6-tribromophenoxy)-s-triazine; at least one dialkyl phosphinic acid metal salt M 1 n+ (R 1 R 2 PO 2 ) n , preferably in combination with one or more metal hypophosphite salts M 2 q+ (H 2 PO 2 ) q ; and at least one anti-dripping agent, wherein the total concentration of the bromine-containing flame retardant, the dialkyl phosphinic acid metal salt and the optional metal hypophosphite is less than 28% by weight, e.g., from 18 to 26% by weight, more specifically from 19 to 25% by weight (e.g., 20 to 25%), especially from 20 to 24% by weight (based on the sum of all components in the composition; hence hereinafter, unless otherwise indicated, concentrations are based on the total weight of the composition).
• composition of the invention is substantially antimony-free.
• substantially antimony-free is meant that the concentration of antimony (e.g., antimony trioxide) in the composition is well below the acceptable amount used in plastics in conjunction with halogenated additives in styrenic formulations, e.g., not more than 0.3% by weight, more preferably, up to 0.2% by weight, e.g., 0.0-0.1% by weight (based on the total weight of the composition). Most preferably, the compositions of the invention are totally devoid of antimony.
• antimony e.g., antimony trioxide
• ABS refers to copolymers/terpolymers that include the structural units corresponding to (optionally substituted) styrene, acrylonitrile and butadiene, regardless of the composition and method of production of said polymers. Characteristics and compositions of ABS are described, for example, in Encyclopedia of Polymer Science and Engineering, Volume 16, pages 72-74 (1985). ABS compositions of the invention contain not less than 50% by weight ABS, e.g., not less than 60% by weight, more specifically between 65 and 80 by weight ABS, with MFI between 1 and 50 g/10 min (measured according to ISO 1133 at 220° C./10 kg).
• HIPS indicates the group of rubber-modified copolymers of styrenic monomers, obtainable, for example, by mixing an elastomer (butadiene) with the (optionally substituted) styrenic monomer(s) prior to polymerization. Characteristics and compositions of HIPS are described, for example, in “Encyclopedia of Polymer Science and Engineering”, Volume 16, pages 88-96 (1985).
• the HIPS compositions provided by the invention generally comprise not less than 50% by weight HIPS, e.g., not less than 60% by weight, more specifically between 65 and 80 by weight HIPS having a MFI between 1 and 50 (ISO 1133; 200° C./5 kg).
• ASA is an abbreviation of acrylonitrile styrene acrylate and is sometimes used as a replacement for ABS (incorporating acrylate rubber instead of butadiene rubber).
• the concentration of bromine in the composition of the invention is from 9.5 to 15.5% by weight, e.g., 10-15%.
• the concentration of bromine in the composition is calculated by multiplying the bromine content of a given flame retardant (designated herein Br Fr name and expressed as % by weight) by the weight concentration of that flame retardant in the composition.
• Br Fr name designated herein Br Fr name and expressed as % by weight
• M 1 n+ (R 1 R 2 PO 2 ) n e.g., Al((C 2 H 5 ) 2 PO 2 ) 3 ⁇ is used in the absence of M 2 q+ (H 2 PO 2 ) q , then it is preferably added at a concentration from 3 to 9%, more preferably from 4 to 8%, even more preferably from 4.5 to 7.5% and especially from 5.5 to 6.5% by weight relative to the total weight of the ABS composition.
• both M 1 n+ (R 1 R 2 PO 2 ) n and M 2 q+ (H 2 PO 2 ) q are used together ⁇ e.g., Al((C 2 H 5 ) 2 PO 2 ) 3 in combination of with either Al(H 2 PO 2 ) 3 or Ca(H 2 PO 2 ) 2 ⁇
• the sum of their concentrations is preferably from 3 to 9%, more preferably from 4 to 8%, even more preferably from 4.5 to 7.5% and especially from 5.5 to 6.5% by weight relative to the total weight of the ABS composition.
• the concentration of Al((C 2 H 5 ) 2 PO 2 ) 3 is roughly equal to the concentration of Al(H 2 PO 2 ) 3 or Ca(H 2 PO 2 ) 2 .
• square brackets are used to indicate concentration of a compound.
• the ratio [M 1 n+ (R 1 R 2 PO 2 ) n ]:[M 2 q+ (H 2 PO 2 ) q ] is in the range from 2:1 to 1:2, e.g., from 1.5:1 to 1:1.5, preferably about 1:1.
• the weight ratio [bromine]:[Al((C 2 H 5 ) 2 PO 2 ) 3 ], the weight ratio [bromine]: ⁇ [Al((C 2 H 5 ) 2 PO 2 ) 3 ]+[Al(H 2 PO 2 ) 3 ] ⁇ or the weight ratio [bromine]: ⁇ [Al((C 2 H 5 ) 2 PO 2 ) 3 ]+[Ca(H 2 PO 2 ) 2 ] ⁇ is from 2.5:1 to 1.5:1, preferably from 2.25:1 to 1.5:1, more preferably from 2.1:1 to 1.6:1.
• compositions according to the present invention also include one or more anti-dripping agents such as polytetrafluoroethylene (abbreviated PTFE) in a preferred amount between 0.05 and 1.0 wt %, more preferably between 0.1 and 0.5 wt % and even more preferably from 0.1 to 0.3 wt %, based on the total weight of the composition.
• PTFE polytetrafluoroethylene
• Fibril-forming PTFE grades showing high melt-dripping preventing ability are preferred (e.g., Teflon® 6C (registered trademark of Dupont) and Hostaflon® 2071 (registered trademark of Dyneon).
• compositions were found to possess the desired flammability properties, that is, fulfilling the requirements for UL 94 V-1/1.6 mm or UL 94 V-0/1.6 mm rating:
• ABS e.g., 73 to 77%)
• FR-245 e.g., 16 to 19%
• PTFE e.g., from 0.15 to 0.35%
• ABS e.g., 71 to 75%)
• tribromophenol end-capped low-molecular weight epoxy resin of Formula IIa e.g., 19 to 22%)
• PTFE e.g., from 0.15 to 0.35%
• ABS compositions of this invention have bromine loading level below 13% by weight, that is, 9.5% ⁇ [bromine] ⁇ 11.5% or 11.5% ⁇ [bromine] 13.0%, in conjunction with either:
• the concentration of the ABS is above 75%, e.g., above 76% and even above 77% by weight of the total formulation, displaying increased impact strength.
• the composition of this invention may further contain conventional additives, such as UV stabilizers (e.g., benzotriazole derivative), processing aids, antioxidants (e.g., hindered phenol type), lubricants, pigments, heat stabilizers, dies and the like.
• UV stabilizers e.g., benzotriazole derivative
• antioxidants e.g., hindered phenol type
• lubricants pigments, heat stabilizers, dies and the like.
• the total concentration of these conventional additives is typically not more than 3% by weight.
• the compositions of the invention may contain antioxidant(s) and heat stabilizer(s), e.g., a blend of organo-phosphite and hindered phenolic antioxidants.
• R 1 , R 2 , R 3 and R 4 each independently is aryl (e.g., phenyl) or alkyl-substituted aryl (e.g., xylenyl), optionally interrupted with heteroatoms, and n has an average value of from about 1.0 to about 2.0, may be used.
• the compounds of Formula (III) are described in EP 2089402.
• the hydroquinone bis-phosphates of Formula III are prepared by reacting a diaryl halophosphate with hydroquinone in the presence of a catalyst.
• aryl phosphate esters and/or one or more charring agents for example, polydimethylsiloxane, e.g., high molecular weight siloxane with methacrylic functionality
• charring agents for example, polydimethylsiloxane, e.g., high molecular weight siloxane with methacrylic functionality
• another embodiment of the invention relates to a substantially Sb 2 O 3 -free composition meeting UL-94 V-1/1.6 mm or UL-94 V-0/1.6 mm test requirements, comprising:
• an impact modified styrene-containing polymer preferably ABS
• At least one bromine-containing flame retardant preferably Tris(2,4,6-tribromophenoxy)-s-triazine
• M 1 n+ (R 1 R 2 PO 2 ) n preferably Al((C 2 H 5 ) 2 PO 2 ) 3 , in combination with one or more metal hypophosphite salts M 2 q+ (H 2 PO 2 ) q , preferably Al(H 2 PO 2 ) 3 or Ca(H 2 PO 2 ) 2 ;
• At least one anti-dripping agent preferably PTFE
• the total concentration of the bromine-containing flame retardant, M 1 n+ (R 1 R 2 PO 2 ) n , M 2 q+ (H 2 PO 2 ) q , the aryl phosphate ester and the charring agent is less than 28% by weight, e.g., from 18 to 26% by weight, more specifically from 19 to 25% by weight (e.g., 20-25%), especially from 20 to 24% by weight (based on the sum of all components in the composition).
• compositions were found to possess the desired flammability properties, that is, fulfilling the requirements for UL 94 V-1/1.6 mm or UL 94 V-0/1.6 mm rating:
• ABS e.g., 73 to 77%
• FR-245 e.g., 16 to 19%
• aryl phosphate ester e.g., from 1 to 2% hydroquinone bis(diphenyl phosphate of Formula III);
• PTFE e.g., from 0.15 to 0.35%
• ABS e.g., 73 to 77%
• FR-245 e.g., 14 to 16
• charring agent e.g., from 2 to 4% PDMS
• PTFE e.g., from 0.15 to 0.35%
• the preparation of the compositions of the invention may be carried out using different methods known in the art.
• the ABS compositions are produced by melt-mixing the components, e.g., in a co-kneader or twin screw extruder, wherein the mixing temperature is in the range from 160 to 240° C. It is possible to feed all the ingredients to the extrusion throat together, but it is generally preferred to first dry-mix some or all of the components, and then to introduce the dry blend into the main feed port of the extruder. Process parameters such as barrel temperature, melt temperature and screw speed are described in more detail in the examples that follow.
• the resultant extrudates are comminuted into pellets.
• the dried pellets are suitable for feed to an article shaping process, injection molding, extrusion molding, compression molding, optionally followed by another shaping method.
• Articles molded from the compositions of the invention form another aspect of the invention.
• Barrel temperature (from feed end to discharge end): 160° C., 180° C., 200° C., 200° C., 210° C., 220° C., 230° C., die—240° C.
• Feeding rate 12 kg/hour.
• the strands produced were pelletized in a pelletizer 750/3 from Accrapak Systems Ltd.
• the resultant pellets were dried in a circulating air oven (Heraeus Instruments) at 80° C. for 3 hours.
• the dried pellets were injection molded into test specimens using Allrounder 500-150 from Arburg as follows:
• Specimens of 1.6 mm thicknesses were prepared. The test specimens were conditioned at 23° C. for one week and then subjected to the several tests to determine their properties.
• a direct flame test was carried out according to the Underwriters-Laboratories standard UL 94 in a gas methane operated flammability hood, applying the vertical burn on specimens of 1.6 mm thickness.
• the Notched Izod impact test was carried out according to ASTM D256-81 using Instron Ceast 9050 pendulum impact system.
• Bromine-containing flame retardants were applied to reduce the flammability of ABS without the aid of antimony trioxide.
• aluminum diethyl phosphinate and metal hypophosphite salts were tested as sole flame retardants in ABS.
• the compositions and the results of the flammability test are tabulated in Table 3.
• Example Example 5 Example 1 Example 2 Example 3 Example 4 Reference Example 6 reference reference reference reference reference WO 2015/170130 reference Composition ABS (wt %) 75.7 71.6 66.8 75.6 64.3 75.6 FR-245 (wt %) 23.9 32.8 (bromine wt %, (16) (22) calculated) F-3020 28.0 (bromine wt %, (16) calculated) Al((C 2 H 5 ) 2 PO 2 ) 3 24.0 (wt %) Al(H 2 PO 2 ) 3 (wt %) 35 Ca(H 2 PO 2 ) 2 (wt %) 24.0 PTFE (wt %) 0.2 0.2 0.2 0.2 0.2 0.3 0.2 Irganox B-225 0.2 0.2 0.2 0.2 — 0.2 (wt %) Flammability test UL 94 1.6 mm NR NR V-0 NR NR NR NR
• a combination of a bromine-containing flame retardant and aluminum diethyl phosphinate is able to achieve UL 94 V-0/1.6 mm rated ABS composition even in the absence of antimony trioxide.
• the amount of the brominated flame retardant incorporated into the composition was adjusted to supply 12% by weight bromine concentration in the composition—a customary bromine concentration in many commercial antimony-containing ABS formulations.
• the impact properties can be further improved with the aid of a very small amount of phenyl phosphate ester of hydroquinone, maintaining good flammability without exceeding the 6% by weight limit: [Al((C 2 H 5 ) 2 PO 2 ) 3 ]+[Ca(H 2 PO 2 ) 2 ]+[HDP] ⁇ 6% (Example 11).
• ABS formulations that are UL-94 V-0/1.6 mm rated down to 10% bromine loading level are available in the market owing to the presence of the powerful synergist antimony trioxide at a concentration of about 4% by weight.
• Example Example 12 13 14 composition ABS (wt %) 77.2 78.7 75.7 FR-245 (wt %) 16.4 (11) 14.9 (10) 14.9 (10) (bromine wt %, calculated) Al((C 2 H 5 ) 2 PO 2 ) 3 (wt %) 3.0 3.0 3.0 Al(H 2 PO 2 ) 3 (wt %) 3.0 3.0 Ca(H 2 PO 2 ) 2 (wt %) 3.0 PDMS (wt %) 3.0 PTFE (wt %) 0.2 0.2 0.2 0.2 0.2 0.2 Irganox B-225 (wt %) 0.2 0.2 0.2 Flammability test UL 94 1.6 mm rating V-0 V-1 V-0 Mechanical test Notched IZOD, J/m 75.03 108.2 109.35
• HIPS can also be flame retarded effectively with bromine-containing compound ⁇ Tris(2,4,6-tribromophenoxy)-s-triazine, FR-245) ⁇ in the absence of antimony trioxide but with added Al((C 2 H 5 ) 2 PO 2 ) 3 .

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