US20190343208A1 - Baseball cap with knitted and air permeable seamless crown formed as a one whole piece - Google Patents
Baseball cap with knitted and air permeable seamless crown formed as a one whole piece Download PDFInfo
- Publication number
- US20190343208A1 US20190343208A1 US16/120,312 US201816120312A US2019343208A1 US 20190343208 A1 US20190343208 A1 US 20190343208A1 US 201816120312 A US201816120312 A US 201816120312A US 2019343208 A1 US2019343208 A1 US 2019343208A1
- Authority
- US
- United States
- Prior art keywords
- crown
- knitted
- air permeable
- whole piece
- baseball cap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/018—Hats; Caps; Hoods with means for protecting the eyes, ears or nape, e.g. sun or rain shields; with air-inflated pads or removable linings
- A42B1/0181—Hats; Caps; Hoods with means for protecting the eyes, ears or nape, e.g. sun or rain shields; with air-inflated pads or removable linings with means for protecting the eyes
- A42B1/0182—Peaks or visors
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C5/00—Fittings or trimmings for hats, e.g. hat-bands
- A42C5/04—Ventilating arrangements for head coverings
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
- D10B2401/041—Heat-responsive characteristics thermoplastic; thermosetting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
- D10B2501/042—Headwear
Definitions
- the present invention relates to the technical field of cap, and more specifically relates to a baseball cap with knitted and air permeable seamless crown formed as a one whole piece.
- a knitted seamless baseball cap available in the market uses the binding off technique for a cylindrical crown such that a top opening is converged and closed and a lower large opening is left opened such that a space is created, and then a head mold is used for final adjustment and ironing to form a shape of the finished cap.
- the materials used, the patterns and the types of stitches have no variations.
- the number of stitches is fixed, thereby not flexible in size adjustment of the cap.
- Product scrap rate is high during manufacturing.
- the present invention is a baseball cap with knitted and air permeable seamless crown formed as a one whole piece.
- the crown is a one whole piece and is air permeable, and is knitted by blended use of polyester yarn and shaping filaments.
- a position of a hollowed space is predetermined, and then the two materials are blended during knitting.
- a desired shape of the cap may be knitted using rows of flat knitting machine needles, such that multiple variations can be achieved: variations of size and type of stitches, mix and match of materials and colors etc., and all these variations can be further mixed, combined and modified. Accordingly, the cap has enhanced potential for variations, and thus overcoming the disadvantage and deficiencies of the prior art.
- the knitted piece is being heat pressed by a mold such that the shaping filaments melt, and then cools down to form its shape, wherein the knitted piece attain a 3D shape from its initial form of a flat piece.
- the shape of the cap is determined by the mold.
- the present invention has the following technical scheme: A baseball cap with knitted and air permeable seamless crown formed as a one whole piece, comprising the crown and a peak; the crown has a dome shape; the crown is knitted by blended use of polyester yarn and shaping filaments; the crown is seamless; a circular sweatband is provided near a lower edge of an inner wall of an interior side of the crown.
- the baseball cap disclosed by the present invention has a crown formed as a one whole piece. Compared with a conventional cap formed by sewing six sections, the present invention significantly reduces the steps of making the cap, thereby reducing production cost and reducing scrap rate during manufacturing. The market position of the present invention is higher, and most importantly, the present invention is more comfortable to wear.
- FIG. 1 illustrates a structure of the present invention.
- Reference number 1 is a crown; reference number 2 is a peak.
- the interior side of the crown is made of polyester fibers.
- a knitted piece of the crown 1 is initially flat and then being molded through a mold to obtain a 3D shape; the shaping filaments are blended in during knitting process to facilitate subsequent adjustment, ironing and shape formation.
- the cap can be formed with potential multiple variations.
- the peak is made of surface fabrics stuffed with filing materials to form a core of the peak; the peak has a major function of sun shading.
- the sweatband is mainly made of polyurethane fibers and serves the purpose of fixing a size of the cap and the overall product effect.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820677632.5 | 2018-05-08 | ||
CN201820677632.5U CN208807681U (zh) | 2018-05-08 | 2018-05-08 | 一种针织无缝透气一片式帽顶棒球帽 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20190343208A1 true US20190343208A1 (en) | 2019-11-14 |
Family
ID=66268668
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/120,312 Abandoned US20190343208A1 (en) | 2018-05-08 | 2018-09-03 | Baseball cap with knitted and air permeable seamless crown formed as a one whole piece |
Country Status (2)
Country | Link |
---|---|
US (1) | US20190343208A1 (zh) |
CN (1) | CN208807681U (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD943867S1 (en) * | 2017-07-12 | 2022-02-22 | Shanghai Pacific Hat Manufacturing Company, LTD | Cap |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116211017A (zh) * | 2021-12-06 | 2023-06-06 | 傅鹏飞 | 一种一线成帽的方法及其工艺布帽的制作方法和工艺布帽 |
Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1587684A (en) * | 1925-02-12 | 1926-06-08 | Straschill Paula | Knitted cap and method of making the same |
US5079780A (en) * | 1988-10-24 | 1992-01-14 | Cairns & Brother, Inc. | Chinstrap activated head adjustment assembly for a protective helmet assembly |
US5657491A (en) * | 1995-09-14 | 1997-08-19 | Young; Stephen A. | Cap having removable adjustment strap and support panel |
US20040231031A1 (en) * | 2003-05-19 | 2004-11-25 | Yupoong, Inc. | Headwear |
US20050188449A1 (en) * | 2004-02-27 | 2005-09-01 | Van Larson | Convertible hat |
US20050223473A1 (en) * | 2004-04-12 | 2005-10-13 | Yupoong, Inc. | Elastic headwear |
US7043761B2 (en) * | 2004-04-26 | 2006-05-16 | Epling Stephen L | Removable insulated head gear lining |
US20080034473A1 (en) * | 2003-12-23 | 2008-02-14 | Global One Headwear Limited | Elastic cap |
US20100024091A1 (en) * | 2008-08-04 | 2010-02-04 | Essie Jernigan Mehtab | Mehtab Collection |
US20100186147A1 (en) * | 2009-01-27 | 2010-07-29 | Garza Sandra D | Hat and cap construction with interchangeable components |
US8533869B1 (en) * | 2008-02-19 | 2013-09-17 | Noggin Group LLC | Energy absorbing helmet underwear |
US8850612B1 (en) * | 2011-09-01 | 2014-10-07 | Armorworks Enterprises LLC | Ballistic helmet and fabrication method |
US20150104592A1 (en) * | 2013-10-15 | 2015-04-16 | Itoi Lifestyle Research Co. | Textile |
US20170188644A1 (en) * | 2016-01-06 | 2017-07-06 | New Era Cap Co., Inc. | Knit hat having integrated sweatband |
US20170245571A1 (en) * | 2016-02-26 | 2017-08-31 | RYC Creative, LLC | Customizable enhanced headgear wth interchangeable removable elements using a coupling fastening mechanism |
US20180317594A1 (en) * | 2017-05-05 | 2018-11-08 | Nike, Inc. | Knitted component with a surface area formed with high-tenacity yarn |
US20190274387A1 (en) * | 2016-07-13 | 2019-09-12 | Shanghai Pacific Hat Manufacturing Company, LTD | A cap and method of manufacturing a cap |
-
2018
- 2018-05-08 CN CN201820677632.5U patent/CN208807681U/zh active Active
- 2018-09-03 US US16/120,312 patent/US20190343208A1/en not_active Abandoned
Patent Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1587684A (en) * | 1925-02-12 | 1926-06-08 | Straschill Paula | Knitted cap and method of making the same |
US5079780A (en) * | 1988-10-24 | 1992-01-14 | Cairns & Brother, Inc. | Chinstrap activated head adjustment assembly for a protective helmet assembly |
US5657491A (en) * | 1995-09-14 | 1997-08-19 | Young; Stephen A. | Cap having removable adjustment strap and support panel |
US20040231031A1 (en) * | 2003-05-19 | 2004-11-25 | Yupoong, Inc. | Headwear |
US20080034473A1 (en) * | 2003-12-23 | 2008-02-14 | Global One Headwear Limited | Elastic cap |
US20050188449A1 (en) * | 2004-02-27 | 2005-09-01 | Van Larson | Convertible hat |
US20050223473A1 (en) * | 2004-04-12 | 2005-10-13 | Yupoong, Inc. | Elastic headwear |
US7043761B2 (en) * | 2004-04-26 | 2006-05-16 | Epling Stephen L | Removable insulated head gear lining |
US8533869B1 (en) * | 2008-02-19 | 2013-09-17 | Noggin Group LLC | Energy absorbing helmet underwear |
US20100024091A1 (en) * | 2008-08-04 | 2010-02-04 | Essie Jernigan Mehtab | Mehtab Collection |
US20100186147A1 (en) * | 2009-01-27 | 2010-07-29 | Garza Sandra D | Hat and cap construction with interchangeable components |
US8850612B1 (en) * | 2011-09-01 | 2014-10-07 | Armorworks Enterprises LLC | Ballistic helmet and fabrication method |
US20150104592A1 (en) * | 2013-10-15 | 2015-04-16 | Itoi Lifestyle Research Co. | Textile |
US20170188644A1 (en) * | 2016-01-06 | 2017-07-06 | New Era Cap Co., Inc. | Knit hat having integrated sweatband |
US20170245571A1 (en) * | 2016-02-26 | 2017-08-31 | RYC Creative, LLC | Customizable enhanced headgear wth interchangeable removable elements using a coupling fastening mechanism |
US20190274387A1 (en) * | 2016-07-13 | 2019-09-12 | Shanghai Pacific Hat Manufacturing Company, LTD | A cap and method of manufacturing a cap |
US20180317594A1 (en) * | 2017-05-05 | 2018-11-08 | Nike, Inc. | Knitted component with a surface area formed with high-tenacity yarn |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD943867S1 (en) * | 2017-07-12 | 2022-02-22 | Shanghai Pacific Hat Manufacturing Company, LTD | Cap |
Also Published As
Publication number | Publication date |
---|---|
CN208807681U (zh) | 2019-05-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |